CN219111589U - A stirring paddle scraper device for demulsification - Google Patents
A stirring paddle scraper device for demulsification Download PDFInfo
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- CN219111589U CN219111589U CN202320122579.3U CN202320122579U CN219111589U CN 219111589 U CN219111589 U CN 219111589U CN 202320122579 U CN202320122579 U CN 202320122579U CN 219111589 U CN219111589 U CN 219111589U
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- stirring paddle
- positioning column
- frame
- stirring
- demulsification
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- 238000003756 stirring Methods 0.000 title claims abstract description 80
- 238000007790 scraping Methods 0.000 claims abstract description 20
- 239000000839 emulsion Substances 0.000 abstract description 16
- 238000004140 cleaning Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 238000002474 experimental method Methods 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000284 resting effect Effects 0.000 abstract 1
- 238000005406 washing Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 8
- 235000019198 oils Nutrition 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000004945 emulsification Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000010723 turbine oil Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 235000019476 oil-water mixture Nutrition 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Mixers Of The Rotary Stirring Type (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及破乳化度搅拌桨清洁技术领域,具体为一种破乳化度搅拌桨刮片装置。The utility model relates to the technical field of demulsification stirring paddle cleaning, in particular to a demulsification stirring paddle scraper device.
背景技术Background technique
乳化性是对用于蒸汽汽轮机中润滑油的一个重要指标,由于在蒸汽汽轮机或水力汽轮机运行中,由于系统不正常可能会有水或水蒸汽进入,从而使油品乳化,为了抵制水对油引起的乳化作用,就必须使汽轮机油具有一定的破乳能力,以保证油在设备中长期使用,起到油液应起的作用。电厂一般将汽轮机油的破乳化度作为检验油品是否合格的重要依据。通常,油品破乳化度的检测采用仪器法,根据标准,试验条件为恒温54℃±1℃,在量筒中添加40mL去离子水和40mL被检油品,恒温后搅拌5min形成乳化液,然后人为的将搅拌桨上的乳化层刮至量筒中,测定乳化液分离(即乳化层的体积不大于3mL时)所需要的时间。静止30min后,如果乳化液没有完全分离,或者乳化层没有减少为3mL或者更少,则记录此时油层、乳化层和水层的体积。Emulsification is an important indicator of lubricating oil used in steam turbines. During the operation of steam turbines or hydraulic turbines, water or water vapor may enter due to abnormal system, thereby emulsifying the oil. In order to resist water to oil Due to the emulsification caused, the turbine oil must have a certain demulsification ability to ensure that the oil can be used in the equipment for a long time and play the role that the oil should play. Power plants generally use the degree of emulsification of turbine oil as an important basis for testing whether the oil is qualified. Usually, the detection of demulsification degree of oil products adopts the instrument method. According to the standard, the test condition is constant temperature 54°C±1°C, add 40mL deionized water and 40mL oil product to be tested in the measuring cylinder, stir for 5min after constant temperature to form an emulsion, and then Artificially scrape the emulsified layer on the stirring paddle into the graduated cylinder, and measure the time required for the separation of the emulsion (that is, when the volume of the emulsified layer is not greater than 3mL). After standing still for 30 minutes, if the emulsion is not completely separated, or the emulsion layer is not reduced to 3mL or less, record the volumes of the oil layer, emulsion layer and water layer at this time.
这种由实验人员人为操作的方法,有一定的缺点。人为刮除乳化液的操作不可避免的会在搅拌桨上残留一些乳化液,导致量筒中的乳化液缺失,影响实验精准性。而且搅拌桨上存有大量油水混合物或者乳化液,在清洗时会造成一定的麻烦,会浪费大量的清洗液(石油醚),带来一定的经济支出。基于此,我们设计出一种搅拌桨刮片装置来减少搅拌桨上乳化液的残留。This method of manual operation by the experimenter has certain disadvantages. The operation of manually scraping off the emulsion will inevitably leave some emulsion on the stirring paddle, resulting in the lack of emulsion in the measuring cylinder, affecting the accuracy of the experiment. Moreover, there is a large amount of oil-water mixture or emulsion on the stirring paddle, which will cause certain troubles during cleaning, waste a large amount of cleaning liquid (petroleum ether), and bring certain economic expenditures. Based on this, we designed a paddle scraper device to reduce the residue of emulsion on the paddle.
实用新型内容Utility model content
本实用新型的目的在于提供一种破乳化度搅拌桨刮片装置,以解决现有技术中的上述不足之处。The purpose of this utility model is to provide a demulsification stirring paddle scraper device to solve the above-mentioned shortcomings in the prior art.
为实现上述目的,本实用新型提供如下技术方案:一种破乳化度搅拌桨刮片装置,包括机架,所述机架上转动连接有旋转平台,所述旋转平台上安装有若干个反应桶,所述机架上设置有升降机,所述升降机上固定安装有驱动电机,所述驱动电机的输出轴上固定安装有搅拌桨,还包括:In order to achieve the above purpose, the utility model provides the following technical solutions: a device for demulsification stirring paddle scraper, including a frame, the frame is rotatably connected with a rotating platform, and several reaction barrels are installed on the rotating platform , the frame is provided with a lift, the lift is fixedly mounted with a drive motor, the output shaft of the drive motor is fixedly mounted with a stirring paddle, and also includes:
刮除结构,所述刮除结构包括固定板、定位柱、插口以及导向块,所述固定板固定安装在所述机架上,所述定位柱和所述固定板之间转动连接,所述插口开设在所述定位柱内,所述导向块安装在所述定位柱的顶部;A scraping structure, the scraping structure includes a fixed plate, a positioning column, a socket and a guide block, the fixed plate is fixedly mounted on the frame, the positioning column and the fixed plate are rotatably connected, the The socket is opened in the positioning column, and the guide block is installed on the top of the positioning column;
在旋转平台的自转行程上具有搅拌位置,在所述搅拌位置,其中一个所述反应桶和所述定位柱同心并相互接触;There is a stirring position on the rotation stroke of the rotating platform, and at the stirring position, one of the reaction barrels and the positioning column are concentric and contact each other;
其中,所述定位柱和所述搅拌桨处于同一圆心。Wherein, the positioning column and the stirring paddle are in the same circle center.
优选的,所述插口的内径尺寸和所述搅拌桨的截面尺寸相匹配。Preferably, the inner diameter of the socket matches the cross-sectional size of the stirring paddle.
优选的,若干个所述反应桶均匀的以环形阵列分布在所述旋转平台上。Preferably, several reaction barrels are uniformly distributed on the rotating platform in a circular array.
优选的,还包括轴承,所述轴承的外环固定安装在所述固定板上,所述轴承的内环固定套接在所述定位柱的外部。Preferably, a bearing is further included, the outer ring of the bearing is fixedly mounted on the fixing plate, and the inner ring of the bearing is fixedly sleeved on the outside of the positioning column.
优选的,所述定位柱的底部设置有环形凸出。Preferably, the bottom of the positioning column is provided with an annular protrusion.
优选的,破乳化度搅拌桨刮片装置还包括驱动件,所述驱动件包括伺服电机,所述伺服电机安装在所述机架上,所述伺服电机的输出轴和所述旋转平台固定安装。Preferably, the demulsification stirring paddle scraper device also includes a driving member, the driving member includes a servo motor, the servo motor is installed on the frame, and the output shaft of the servo motor is fixedly installed on the rotating platform .
与现有技术相比,本实用新型的有益效果是:该破乳化度搅拌桨刮片装置:在搅拌桨停止搅拌,提升至静止时的高度的过程中对搅拌桨上多余乳化液进行自动刮除,最大程度的减少乳化液在搅拌桨上的残留,确保实验的精准进行,且方便对搅拌桨进行清洗,减少清洗液的使用量,减少经济支出、提高效率。Compared with the prior art, the beneficial effect of the utility model is: the demulsification stirring paddle scraper device: when the stirring paddle stops stirring and is raised to the height of the static state, the excess emulsion on the stirring paddle is automatically scraped Eliminate, minimize the residue of the emulsion on the stirring paddle, ensure the accuracy of the experiment, and facilitate the cleaning of the stirring paddle, reduce the use of cleaning liquid, reduce economic expenditure, and improve efficiency.
附图说明Description of drawings
图1为本实用新型实施例提供的整体结构示意图;Fig. 1 is the overall structure schematic diagram that the utility model embodiment provides;
图2本实用新型实施例提供的搅拌桨插入反应桶时结构示意图;Fig. 2 is a structural schematic diagram when the stirring paddle provided by the embodiment of the utility model is inserted into the reaction barrel;
图3本实用新型实施例提供的附图2的局部剖视图结构示意图;Fig. 3 is a partial sectional view structural schematic diagram of accompanying drawing 2 provided by the embodiment of the utility model;
图4本实用新型实施例提供的A处放大后结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of A place provided by the embodiment of the utility model;
图5本实用新型实施例提供刮除结构的结构示意图;Fig. 5 is a schematic structural view of the scraping structure provided by the embodiment of the utility model;
图6本实用新型实施例提供的定位柱结构示意图。Fig. 6 is a structural schematic diagram of the positioning column provided by the embodiment of the utility model.
图中:10、机架;11、旋转平台;12、反应桶;13、升降机;14、驱动电机;15、搅拌桨;16、刮除结构;161、固定板;162、轴承;163、定位柱;164、插口;165、导向块。In the figure: 10, frame; 11, rotating platform; 12, reaction barrel; 13, elevator; 14, drive motor; 15, stirring paddle; 16, scraping structure; 161, fixed plate; 162, bearing; 163, positioning Column; 164, socket; 165, guide block.
具体实施方式Detailed ways
为使得本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure.
请参阅图1-6,本实用新型提供一种技术方案:一种破乳化度搅拌桨刮片装置,包括机架10,所述机架10上转动连接有旋转平台11,所述旋转平台11上安装有若干个反应桶12,所述机架10上设置有升降机13,所述升降机13上固定安装有驱动电机14,所述驱动电机14的输出轴上固定安装有搅拌桨15,还包括:Please refer to Fig. 1-6, the utility model provides a kind of technical solution: a kind of demulsification stirring paddle scraper device, comprises
刮除结构16,所述刮除结构16包括固定板161、定位柱163、插口164以及导向块165,所述固定板161固定安装在所述机架10上,所述定位柱163和所述固定板161之间转动连接,所述插口164开设在所述定位柱163,所述导向块165安装在所述定位柱163的顶部;驱动电机14可以带动搅拌桨15进行旋转,定位柱163可以进行旋转,定位柱163上开设插口164,在升降机13进行下降时,可以带动搅拌桨15进行下降,而搅拌桨15会抵触在导向块165上,导向块165设置成斜坡状,这样在受到搅拌桨15挤压受到,导向块165会带动定位柱163进行旋转,这样定位柱163上的插口164角度也会随之旋转,并且随这搅拌桨15的下压,搅拌桨15会逐渐和插口164进行重合,这样搅拌桨15可以插入插口164内,随这持续的插入,搅拌桨15会进入反应桶12内,通过搅拌桨15进行旋转,可以对反应桶12内的溶液进行搅拌;The
在旋转平台11的自转行程上具有搅拌位置,在所述搅拌位置,其中一个所述反应桶12和所述定位柱163同心并相互接触;定位柱163的下表面和反应桶12进行接触,可以对反应桶12进行密封,保证搅拌桨15在旋转过程中,溶液不会向外溢出,且在搅拌结束后,升降机13上移,而带动搅拌桨15脱离反应桶12,通过定位柱163可以对搅拌桨15表面的残留进行刮除,并在切换至下一反应桶12时,定位柱163下表面的残留物会被反应桶12进行刮走,并掉落至反应桶12内,这样最大程度的减少乳化液在搅拌桨15上的残留;There is a stirring position on the rotation stroke of the rotating
其中,所述定位柱163和所述搅拌桨15处于同一圆心。这样保证搅拌桨15可以顺利插入定位柱163内。Wherein, the
所述插口164的内径尺寸和所述搅拌桨15的截面尺寸相匹配。相匹配的尺寸保证,在搅拌桨15拔出时,利用定位柱163可对搅拌桨15表面残留的乳化物进行刮除。The inner diameter of the
若干个所述反应桶12均匀的以环形阵列分布在所述旋转平台11上。这样保证多个反应桶12可以依次切换至搅拌位置。
还包括轴承162,所述轴承162的外环固定安装在所述固定板161上,所述轴承162的内环固定套接在所述定位柱163的外部。通过轴承162的设置可以保证定位柱163可以顺畅的进行旋转。It also includes a
所述定位柱163的底部设置有环形凸出。环形凸出的设置可以正好贴合在反应桶12的端部,这样在搅拌时可以对反应桶12进行封堵。The bottom of the
破乳化度搅拌桨刮片装置还包括驱动件,所述驱动件包括伺服电机,所述伺服电机安装在所述机架10上,所述伺服电机的输出轴和所述旋转平台11固定安装。伺服电机的驱动方式属于本技术领域人员所熟知的常规技术,因此并未在附图进行详细标识。The demulsification stirring paddle scraper device also includes a driving part, and the driving part includes a servo motor, and the servo motor is installed on the
本实用新型的工作原理:在进行使用时,旋转平台11进行旋转,使得其中一个反应桶12旋转至搅拌位置,在升降机13进行下降时,可以带动搅拌桨15进行下降,而搅拌桨15会抵触在导向块165上,导向块165设置成斜坡状,这样在受到搅拌桨15挤压受到,导向块165会带动定位柱163进行旋转,这样定位柱163上的插口164角度也会随之旋转,并且随这搅拌桨15的下压,搅拌桨15会逐渐和插口164进行重合,这样搅拌桨15可以插入插口164内,随这持续的插入,搅拌桨15会进入反应桶12内,通过搅拌桨15进行旋转,可以对反应桶12内的溶液进行搅拌,在搅拌结束后,升降机13上移,而带动搅拌桨15脱离反应桶12,通过定位柱163可以对搅拌桨15表面的残留进行刮除,并在切换至下一反应桶12时,定位柱163下表面的残留物会被反应桶12进行刮走,并掉落至反应桶12内,这样最大程度的减少乳化液在搅拌桨15上的残留。The working principle of the utility model: when in use, the
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| CN202320122579.3U CN219111589U (en) | 2023-01-12 | 2023-01-12 | A stirring paddle scraper device for demulsification |
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| CN202320122579.3U CN219111589U (en) | 2023-01-12 | 2023-01-12 | A stirring paddle scraper device for demulsification |
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