CN219111589U - A stirring paddle scraper device for demulsification - Google Patents

A stirring paddle scraper device for demulsification Download PDF

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Publication number
CN219111589U
CN219111589U CN202320122579.3U CN202320122579U CN219111589U CN 219111589 U CN219111589 U CN 219111589U CN 202320122579 U CN202320122579 U CN 202320122579U CN 219111589 U CN219111589 U CN 219111589U
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China
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stirring paddle
positioning column
frame
stirring
demulsification
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CN202320122579.3U
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Chinese (zh)
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刘杨惠珍
吕熙宁
邵轶凡
郑杰
尹明霞
康静艳
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Zhongnan Electric Power Test and Research Institute of China Datang Group Science and Technology Research Institute Co Ltd
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Zhongnan Electric Power Test and Research Institute of China Datang Group Science and Technology Research Institute Co Ltd
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Abstract

The utility model discloses a demulsification degree stirring paddle scraping device, which relates to the technical field of demulsification degree stirring paddle cleaning, and comprises a frame, wherein a rotary platform is rotationally connected to the frame, a plurality of reaction barrels are arranged on the rotary platform, a lifter is arranged on the frame, a driving motor is fixedly arranged on the lifter, a stirring paddle is fixedly arranged on an output shaft of the driving motor, and the demulsification degree stirring paddle scraping device further comprises: the scraping structure comprises a fixed plate, a positioning column, a socket and a guide block, wherein the fixed plate is fixedly arranged on a frame, the positioning column is rotationally connected with the fixed plate, and the socket is arranged on the positioning column, so that the scraping structure has the beneficial effects that: stopping stirring at the stirring rake, lifting to the high in-process of resting to carry out automatic scraping to unnecessary emulsion on the stirring rake, the emulsion of furthest reduction remains on the stirring rake, ensures the accurate of experiment and goes on, and conveniently washs the stirring rake, reduces the use amount of washing liquid, reduces economic expenditure, raises the efficiency.

Description

一种破乳化度搅拌桨刮片装置A stirring paddle scraper device for demulsification

技术领域technical field

本实用新型涉及破乳化度搅拌桨清洁技术领域,具体为一种破乳化度搅拌桨刮片装置。The utility model relates to the technical field of demulsification stirring paddle cleaning, in particular to a demulsification stirring paddle scraper device.

背景技术Background technique

乳化性是对用于蒸汽汽轮机中润滑油的一个重要指标,由于在蒸汽汽轮机或水力汽轮机运行中,由于系统不正常可能会有水或水蒸汽进入,从而使油品乳化,为了抵制水对油引起的乳化作用,就必须使汽轮机油具有一定的破乳能力,以保证油在设备中长期使用,起到油液应起的作用。电厂一般将汽轮机油的破乳化度作为检验油品是否合格的重要依据。通常,油品破乳化度的检测采用仪器法,根据标准,试验条件为恒温54℃±1℃,在量筒中添加40mL去离子水和40mL被检油品,恒温后搅拌5min形成乳化液,然后人为的将搅拌桨上的乳化层刮至量筒中,测定乳化液分离(即乳化层的体积不大于3mL时)所需要的时间。静止30min后,如果乳化液没有完全分离,或者乳化层没有减少为3mL或者更少,则记录此时油层、乳化层和水层的体积。Emulsification is an important indicator of lubricating oil used in steam turbines. During the operation of steam turbines or hydraulic turbines, water or water vapor may enter due to abnormal system, thereby emulsifying the oil. In order to resist water to oil Due to the emulsification caused, the turbine oil must have a certain demulsification ability to ensure that the oil can be used in the equipment for a long time and play the role that the oil should play. Power plants generally use the degree of emulsification of turbine oil as an important basis for testing whether the oil is qualified. Usually, the detection of demulsification degree of oil products adopts the instrument method. According to the standard, the test condition is constant temperature 54°C±1°C, add 40mL deionized water and 40mL oil product to be tested in the measuring cylinder, stir for 5min after constant temperature to form an emulsion, and then Artificially scrape the emulsified layer on the stirring paddle into the graduated cylinder, and measure the time required for the separation of the emulsion (that is, when the volume of the emulsified layer is not greater than 3mL). After standing still for 30 minutes, if the emulsion is not completely separated, or the emulsion layer is not reduced to 3mL or less, record the volumes of the oil layer, emulsion layer and water layer at this time.

这种由实验人员人为操作的方法,有一定的缺点。人为刮除乳化液的操作不可避免的会在搅拌桨上残留一些乳化液,导致量筒中的乳化液缺失,影响实验精准性。而且搅拌桨上存有大量油水混合物或者乳化液,在清洗时会造成一定的麻烦,会浪费大量的清洗液(石油醚),带来一定的经济支出。基于此,我们设计出一种搅拌桨刮片装置来减少搅拌桨上乳化液的残留。This method of manual operation by the experimenter has certain disadvantages. The operation of manually scraping off the emulsion will inevitably leave some emulsion on the stirring paddle, resulting in the lack of emulsion in the measuring cylinder, affecting the accuracy of the experiment. Moreover, there is a large amount of oil-water mixture or emulsion on the stirring paddle, which will cause certain troubles during cleaning, waste a large amount of cleaning liquid (petroleum ether), and bring certain economic expenditures. Based on this, we designed a paddle scraper device to reduce the residue of emulsion on the paddle.

实用新型内容Utility model content

本实用新型的目的在于提供一种破乳化度搅拌桨刮片装置,以解决现有技术中的上述不足之处。The purpose of this utility model is to provide a demulsification stirring paddle scraper device to solve the above-mentioned shortcomings in the prior art.

为实现上述目的,本实用新型提供如下技术方案:一种破乳化度搅拌桨刮片装置,包括机架,所述机架上转动连接有旋转平台,所述旋转平台上安装有若干个反应桶,所述机架上设置有升降机,所述升降机上固定安装有驱动电机,所述驱动电机的输出轴上固定安装有搅拌桨,还包括:In order to achieve the above purpose, the utility model provides the following technical solutions: a device for demulsification stirring paddle scraper, including a frame, the frame is rotatably connected with a rotating platform, and several reaction barrels are installed on the rotating platform , the frame is provided with a lift, the lift is fixedly mounted with a drive motor, the output shaft of the drive motor is fixedly mounted with a stirring paddle, and also includes:

刮除结构,所述刮除结构包括固定板、定位柱、插口以及导向块,所述固定板固定安装在所述机架上,所述定位柱和所述固定板之间转动连接,所述插口开设在所述定位柱内,所述导向块安装在所述定位柱的顶部;A scraping structure, the scraping structure includes a fixed plate, a positioning column, a socket and a guide block, the fixed plate is fixedly mounted on the frame, the positioning column and the fixed plate are rotatably connected, the The socket is opened in the positioning column, and the guide block is installed on the top of the positioning column;

在旋转平台的自转行程上具有搅拌位置,在所述搅拌位置,其中一个所述反应桶和所述定位柱同心并相互接触;There is a stirring position on the rotation stroke of the rotating platform, and at the stirring position, one of the reaction barrels and the positioning column are concentric and contact each other;

其中,所述定位柱和所述搅拌桨处于同一圆心。Wherein, the positioning column and the stirring paddle are in the same circle center.

优选的,所述插口的内径尺寸和所述搅拌桨的截面尺寸相匹配。Preferably, the inner diameter of the socket matches the cross-sectional size of the stirring paddle.

优选的,若干个所述反应桶均匀的以环形阵列分布在所述旋转平台上。Preferably, several reaction barrels are uniformly distributed on the rotating platform in a circular array.

优选的,还包括轴承,所述轴承的外环固定安装在所述固定板上,所述轴承的内环固定套接在所述定位柱的外部。Preferably, a bearing is further included, the outer ring of the bearing is fixedly mounted on the fixing plate, and the inner ring of the bearing is fixedly sleeved on the outside of the positioning column.

优选的,所述定位柱的底部设置有环形凸出。Preferably, the bottom of the positioning column is provided with an annular protrusion.

优选的,破乳化度搅拌桨刮片装置还包括驱动件,所述驱动件包括伺服电机,所述伺服电机安装在所述机架上,所述伺服电机的输出轴和所述旋转平台固定安装。Preferably, the demulsification stirring paddle scraper device also includes a driving member, the driving member includes a servo motor, the servo motor is installed on the frame, and the output shaft of the servo motor is fixedly installed on the rotating platform .

与现有技术相比,本实用新型的有益效果是:该破乳化度搅拌桨刮片装置:在搅拌桨停止搅拌,提升至静止时的高度的过程中对搅拌桨上多余乳化液进行自动刮除,最大程度的减少乳化液在搅拌桨上的残留,确保实验的精准进行,且方便对搅拌桨进行清洗,减少清洗液的使用量,减少经济支出、提高效率。Compared with the prior art, the beneficial effect of the utility model is: the demulsification stirring paddle scraper device: when the stirring paddle stops stirring and is raised to the height of the static state, the excess emulsion on the stirring paddle is automatically scraped Eliminate, minimize the residue of the emulsion on the stirring paddle, ensure the accuracy of the experiment, and facilitate the cleaning of the stirring paddle, reduce the use of cleaning liquid, reduce economic expenditure, and improve efficiency.

附图说明Description of drawings

图1为本实用新型实施例提供的整体结构示意图;Fig. 1 is the overall structure schematic diagram that the utility model embodiment provides;

图2本实用新型实施例提供的搅拌桨插入反应桶时结构示意图;Fig. 2 is a structural schematic diagram when the stirring paddle provided by the embodiment of the utility model is inserted into the reaction barrel;

图3本实用新型实施例提供的附图2的局部剖视图结构示意图;Fig. 3 is a partial sectional view structural schematic diagram of accompanying drawing 2 provided by the embodiment of the utility model;

图4本实用新型实施例提供的A处放大后结构示意图;Fig. 4 is a schematic diagram of the enlarged structure of A place provided by the embodiment of the utility model;

图5本实用新型实施例提供刮除结构的结构示意图;Fig. 5 is a schematic structural view of the scraping structure provided by the embodiment of the utility model;

图6本实用新型实施例提供的定位柱结构示意图。Fig. 6 is a structural schematic diagram of the positioning column provided by the embodiment of the utility model.

图中:10、机架;11、旋转平台;12、反应桶;13、升降机;14、驱动电机;15、搅拌桨;16、刮除结构;161、固定板;162、轴承;163、定位柱;164、插口;165、导向块。In the figure: 10, frame; 11, rotating platform; 12, reaction barrel; 13, elevator; 14, drive motor; 15, stirring paddle; 16, scraping structure; 161, fixed plate; 162, bearing; 163, positioning Column; 164, socket; 165, guide block.

具体实施方式Detailed ways

为使得本公开实施例的目的、技术方案和优点更加清楚,下面将结合本公开实施例的附图,对本公开实施例的技术方案进行清楚、完整地描述。In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure clearer, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure.

请参阅图1-6,本实用新型提供一种技术方案:一种破乳化度搅拌桨刮片装置,包括机架10,所述机架10上转动连接有旋转平台11,所述旋转平台11上安装有若干个反应桶12,所述机架10上设置有升降机13,所述升降机13上固定安装有驱动电机14,所述驱动电机14的输出轴上固定安装有搅拌桨15,还包括:Please refer to Fig. 1-6, the utility model provides a kind of technical solution: a kind of demulsification stirring paddle scraper device, comprises frame 10, and the rotating platform 11 that is connected with rotating platform 11 on described frame 10, described rotating platform 11 A plurality of reaction tanks 12 are installed on the frame 10, an elevator 13 is arranged on the frame 10, a driving motor 14 is fixedly installed on the elevator 13, and a stirring paddle 15 is fixedly installed on the output shaft of the driving motor 14, and also includes :

刮除结构16,所述刮除结构16包括固定板161、定位柱163、插口164以及导向块165,所述固定板161固定安装在所述机架10上,所述定位柱163和所述固定板161之间转动连接,所述插口164开设在所述定位柱163,所述导向块165安装在所述定位柱163的顶部;驱动电机14可以带动搅拌桨15进行旋转,定位柱163可以进行旋转,定位柱163上开设插口164,在升降机13进行下降时,可以带动搅拌桨15进行下降,而搅拌桨15会抵触在导向块165上,导向块165设置成斜坡状,这样在受到搅拌桨15挤压受到,导向块165会带动定位柱163进行旋转,这样定位柱163上的插口164角度也会随之旋转,并且随这搅拌桨15的下压,搅拌桨15会逐渐和插口164进行重合,这样搅拌桨15可以插入插口164内,随这持续的插入,搅拌桨15会进入反应桶12内,通过搅拌桨15进行旋转,可以对反应桶12内的溶液进行搅拌;The scraping structure 16, the scraping structure 16 includes a fixed plate 161, a positioning column 163, a socket 164 and a guide block 165, the fixed plate 161 is fixedly installed on the frame 10, the positioning column 163 and the Rotate connection between fixed plate 161, described socket 164 offers on described positioning post 163, and described guide block 165 is installed on the top of described positioning post 163; Drive motor 14 can drive stirring paddle 15 to rotate, and positioning post 163 can Rotate, and offer socket 164 on the positioning post 163, when elevator 13 descends, can drive agitator paddle 15 to descend, and agitator paddle 15 can conflict on guide block 165, and guide block 165 is set to slope shape, like this when being stirred When the paddle 15 is squeezed, the guide block 165 will drive the positioning column 163 to rotate, so that the angle of the socket 164 on the positioning column 163 will also rotate thereupon, and with the downward pressure of the stirring paddle 15, the stirring paddle 15 will gradually align with the socket 164 Carry out superposition, so stirring paddle 15 can be inserted in the socket 164, along with this continuous insertion, stirring paddle 15 can enter in the reaction tank 12, rotate by stirring paddle 15, the solution in the reaction tank 12 can be stirred;

在旋转平台11的自转行程上具有搅拌位置,在所述搅拌位置,其中一个所述反应桶12和所述定位柱163同心并相互接触;定位柱163的下表面和反应桶12进行接触,可以对反应桶12进行密封,保证搅拌桨15在旋转过程中,溶液不会向外溢出,且在搅拌结束后,升降机13上移,而带动搅拌桨15脱离反应桶12,通过定位柱163可以对搅拌桨15表面的残留进行刮除,并在切换至下一反应桶12时,定位柱163下表面的残留物会被反应桶12进行刮走,并掉落至反应桶12内,这样最大程度的减少乳化液在搅拌桨15上的残留;There is a stirring position on the rotation stroke of the rotating platform 11, and in the stirring position, one of the reaction barrels 12 and the positioning column 163 are concentric and in contact with each other; the lower surface of the positioning column 163 is in contact with the reaction barrel 12, which can The reaction barrel 12 is sealed to ensure that the stirring paddle 15 is in the process of rotation, the solution will not overflow outwards, and after the stirring is finished, the lifter 13 moves up, and the stirring paddle 15 is driven to break away from the reaction barrel 12, and the positioning column 163 can be used for The residue on the surface of the stirring paddle 15 is scraped off, and when switching to the next reaction barrel 12, the residue on the lower surface of the positioning column 163 will be scraped away by the reaction barrel 12 and fall into the reaction barrel 12, so that the maximum Reduce the residue of the emulsion on the paddle 15;

其中,所述定位柱163和所述搅拌桨15处于同一圆心。这样保证搅拌桨15可以顺利插入定位柱163内。Wherein, the positioning column 163 and the stirring paddle 15 are in the same circle center. This ensures that the stirring paddle 15 can be smoothly inserted into the positioning column 163 .

所述插口164的内径尺寸和所述搅拌桨15的截面尺寸相匹配。相匹配的尺寸保证,在搅拌桨15拔出时,利用定位柱163可对搅拌桨15表面残留的乳化物进行刮除。The inner diameter of the socket 164 matches the section size of the stirring paddle 15 . The matched dimensions ensure that when the stirring paddle 15 is pulled out, the emulsification remaining on the surface of the stirring paddle 15 can be scraped off by using the positioning post 163 .

若干个所述反应桶12均匀的以环形阵列分布在所述旋转平台11上。这样保证多个反应桶12可以依次切换至搅拌位置。Several reaction barrels 12 are uniformly distributed on the rotating platform 11 in a circular array. This ensures that multiple reaction barrels 12 can be switched to the stirring position in sequence.

还包括轴承162,所述轴承162的外环固定安装在所述固定板161上,所述轴承162的内环固定套接在所述定位柱163的外部。通过轴承162的设置可以保证定位柱163可以顺畅的进行旋转。It also includes a bearing 162 , the outer ring of the bearing 162 is fixedly installed on the fixing plate 161 , and the inner ring of the bearing 162 is fixedly sleeved on the outside of the positioning column 163 . The setting of the bearing 162 can ensure that the positioning column 163 can rotate smoothly.

所述定位柱163的底部设置有环形凸出。环形凸出的设置可以正好贴合在反应桶12的端部,这样在搅拌时可以对反应桶12进行封堵。The bottom of the positioning column 163 is provided with an annular protrusion. The setting of the ring-shaped protrusion can just fit on the end of the reaction barrel 12, so that the reaction barrel 12 can be blocked during stirring.

破乳化度搅拌桨刮片装置还包括驱动件,所述驱动件包括伺服电机,所述伺服电机安装在所述机架10上,所述伺服电机的输出轴和所述旋转平台11固定安装。伺服电机的驱动方式属于本技术领域人员所熟知的常规技术,因此并未在附图进行详细标识。The demulsification stirring paddle scraper device also includes a driving part, and the driving part includes a servo motor, and the servo motor is installed on the frame 10, and the output shaft of the servo motor is fixedly installed with the rotating platform 11. The driving method of the servo motor belongs to the conventional technology well known to those skilled in the art, so it is not marked in detail in the accompanying drawings.

本实用新型的工作原理:在进行使用时,旋转平台11进行旋转,使得其中一个反应桶12旋转至搅拌位置,在升降机13进行下降时,可以带动搅拌桨15进行下降,而搅拌桨15会抵触在导向块165上,导向块165设置成斜坡状,这样在受到搅拌桨15挤压受到,导向块165会带动定位柱163进行旋转,这样定位柱163上的插口164角度也会随之旋转,并且随这搅拌桨15的下压,搅拌桨15会逐渐和插口164进行重合,这样搅拌桨15可以插入插口164内,随这持续的插入,搅拌桨15会进入反应桶12内,通过搅拌桨15进行旋转,可以对反应桶12内的溶液进行搅拌,在搅拌结束后,升降机13上移,而带动搅拌桨15脱离反应桶12,通过定位柱163可以对搅拌桨15表面的残留进行刮除,并在切换至下一反应桶12时,定位柱163下表面的残留物会被反应桶12进行刮走,并掉落至反应桶12内,这样最大程度的减少乳化液在搅拌桨15上的残留。The working principle of the utility model: when in use, the rotating platform 11 rotates, so that one of the reaction barrels 12 rotates to the stirring position, and when the elevator 13 descends, it can drive the stirring paddle 15 to descend, and the stirring paddle 15 will interfere On the guide block 165, the guide block 165 is set in a slope shape, so that when it is squeezed by the stirring paddle 15, the guide block 165 will drive the positioning column 163 to rotate, so that the angle of the socket 164 on the positioning column 163 will also rotate accordingly. And with the downward pressure of the stirring paddle 15, the stirring paddle 15 will gradually overlap with the socket 164, so that the stirring paddle 15 can be inserted into the socket 164, and with this continuous insertion, the stirring paddle 15 will enter the reaction barrel 12, and the stirring paddle 15 will be 15 is rotated to stir the solution in the reaction barrel 12. After the stirring is completed, the elevator 13 moves up to drive the stirring paddle 15 away from the reaction barrel 12, and the residue on the surface of the stirring paddle 15 can be scraped off by the positioning column 163 , and when switching to the next reaction barrel 12, the residue on the lower surface of the positioning column 163 will be scraped away by the reaction barrel 12 and fall into the reaction barrel 12, so as to minimize the emulsification of the emulsion on the stirring paddle 15 residue.

Claims (6)

1. The utility model provides a demulsification degree stirring rake doctor-bar device, includes frame (10), rotate on frame (10) and be connected with rotary platform (11), install a plurality of reaction bucket (12) on rotary platform (11), be provided with lift (13) on frame (10), fixed mounting has driving motor (14) on lift (13), fixed mounting has stirring rake (15) on driving motor (14)'s the output shaft, a serial communication port, still include:
the scraping structure (16), the scraping structure (16) comprises a fixed plate (161), a positioning column (163), a socket (164) and a guide block (165), the fixed plate (161) is fixedly installed on the frame (10), the positioning column (163) is rotationally connected with the fixed plate (161), the socket (164) is arranged in the positioning column (163), and the guide block (165) is installed at the top of the positioning column (163);
a stirring position is provided on the rotation stroke of the rotary platform (11), and one of the reaction barrels (12) and the positioning column (163) are concentric and contact with each other in the stirring position;
wherein the positioning column (163) and the stirring paddle (15) are positioned at the same center of a circle.
2. The demulsification degree stirring paddle scraping device as claimed in claim 1, wherein: the inner diameter of the socket (164) is matched with the cross section of the stirring paddle (15).
3. The demulsification degree stirring paddle scraping device as claimed in claim 1, wherein: the reaction barrels (12) are uniformly distributed on the rotary platform (11) in an annular array.
4. The demulsification degree stirring paddle scraping device as claimed in claim 1, wherein: the bearing also comprises a bearing (162), wherein an outer ring of the bearing (162) is fixedly arranged on the fixed plate (161), and an inner ring of the bearing (162) is fixedly sleeved outside the positioning column (163).
5. The demulsification degree stirring paddle scraping device as claimed in claim 1, wherein: the bottom of the positioning column (163) is provided with an annular bulge.
6. The demulsification degree stirring paddle scraping device as claimed in any of claims 1-5, wherein: the demulsification degree stirring paddle scraping device further comprises a driving piece, wherein the driving piece comprises a servo motor, the servo motor is installed on the frame (10), and an output shaft of the servo motor is fixedly installed with the rotary platform (11).
CN202320122579.3U 2023-01-12 2023-01-12 A stirring paddle scraper device for demulsification Expired - Fee Related CN219111589U (en)

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CN202320122579.3U CN219111589U (en) 2023-01-12 2023-01-12 A stirring paddle scraper device for demulsification

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CN202320122579.3U CN219111589U (en) 2023-01-12 2023-01-12 A stirring paddle scraper device for demulsification

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