CN219101374U - A mine liquid nitrogen rapid freezing water sealing rescue device - Google Patents
A mine liquid nitrogen rapid freezing water sealing rescue device Download PDFInfo
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- CN219101374U CN219101374U CN202320222148.4U CN202320222148U CN219101374U CN 219101374 U CN219101374 U CN 219101374U CN 202320222148 U CN202320222148 U CN 202320222148U CN 219101374 U CN219101374 U CN 219101374U
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 title claims abstract description 288
- 229910052757 nitrogen Inorganic materials 0.000 title claims abstract description 144
- 239000007788 liquid Substances 0.000 title claims abstract description 143
- 238000007710 freezing Methods 0.000 title claims abstract description 91
- 230000008014 freezing Effects 0.000 title claims abstract description 91
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 238000007789 sealing Methods 0.000 title claims abstract description 24
- 230000002787 reinforcement Effects 0.000 claims abstract description 37
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 238000002347 injection Methods 0.000 claims abstract description 21
- 239000007924 injection Substances 0.000 claims abstract description 21
- 239000002002 slurry Substances 0.000 claims abstract description 18
- 238000005065 mining Methods 0.000 claims description 13
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000012774 insulation material Substances 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 239000011435 rock Substances 0.000 abstract description 35
- 238000005553 drilling Methods 0.000 description 25
- 239000010410 layer Substances 0.000 description 16
- 238000009826 distribution Methods 0.000 description 14
- 239000011440 grout Substances 0.000 description 12
- 239000003245 coal Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 8
- 239000002689 soil Substances 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- -1 special pipelines Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
Abstract
本实用新型公开了一种矿用液氮快速冻结封水抢险装置,该装置包括液氮冻结系统和注浆加固系统;所述液氮冻结系统包括液氮罐、液氮传输管路、液氮注入泵以及液氮冻结管;所述注浆加固系统包括浆料罐、浆料传输管路、注浆泵、以及注浆管。本实用新型采用的是将液氮冻结以及注浆加固相结合的处理方式,来进行封水抢险的,先液氮气化吸热快速冻结流动水,且经液氮冻结后的围岩温度底结构强度高,后经注浆加固后,封闭涌水通道,切断水源来路,对封水抢险提供更好的保障。
The utility model discloses a liquid nitrogen rapid freezing water sealing rescue device for mines. The device includes a liquid nitrogen freezing system and a grouting reinforcement system; the liquid nitrogen freezing system includes a liquid nitrogen tank, a liquid nitrogen transmission pipeline, a liquid nitrogen An injection pump and a liquid nitrogen freezing pipe; the grouting reinforcement system includes a slurry tank, a slurry transmission pipeline, a grouting pump, and a grouting pipe. The utility model adopts the combination of liquid nitrogen freezing and grouting reinforcement to carry out water sealing and emergency rescue. First, the liquid nitrogen gasifies and absorbs heat to quickly freeze the flowing water, and the temperature of the surrounding rock after liquid nitrogen freezing is low. The structure has high strength, and after being strengthened by grouting, the water gushing channel is closed, the water source is cut off, and the water sealing and emergency rescue are provided better protection.
Description
技术领域technical field
本实用新型涉及煤矿水害防治技术领域,具体涉及一种矿用液氮快速冻结封水抢险装置。The utility model relates to the technical field of coal mine water disaster prevention and control, in particular to a quick freezing water sealing emergency device for mine liquid nitrogen.
背景技术Background technique
目前,随着矿井开采深度的不断提升,煤层开采层位以及上下岩层段为富水地层时,受开采扰动影响容易造成矿井涌水和突水事件。巷道和采掘工作面出现水害时,空气湿度增大,恶化了劳动条件,影响劳动生产率和职工身体健康;其次,矿井涌水对各种金属设备、支架、轨道等,均有腐蚀作用,会缩短其使用寿命;并且,由于矿井水的存在,生产过程中必须安设专门的管路、水泵等设备进行排水,增加了成本和工作量。当发生突然涌水或其水量超过排水能力时,轻则造成局部停产,重则可能造成淹井,使国家财产受到损失并危及井下作业人员的生命安全。针对如何快速有效封堵水害保证矿井安全生产,已经成为关键性的技术难题。At present, with the continuous increase of mine mining depth, when the coal seam mining layer and the upper and lower rock layers are water-rich strata, mine water gushing and water inrush events are likely to be caused by mining disturbance. When water damage occurs in roadways and mining working faces, the air humidity increases, which deteriorates working conditions, affects labor productivity and the health of employees; secondly, mine water has a corrosive effect on various metal equipment, brackets, tracks, etc. Moreover, due to the existence of mine water, special pipelines, water pumps and other equipment must be installed in the production process to drain water, which increases the cost and workload. When a sudden water gushing occurs or its water volume exceeds the drainage capacity, it may cause local production stoppage, or cause well flooding, which may cause loss of national property and endanger the lives of underground operators. How to quickly and effectively block water damage to ensure safe production in mines has become a key technical problem.
液氮冻结是一种在人工冻结岩土层领域已经比较成熟的技术。液氮温度极低为-196℃,冻结速度快,是常规氨-盐水循环冻结速度的10倍,并且冻结后岩土层温度更低、岩土层强度更高。根据上述背景,可将液氮快速冻结技术应用于煤矿水害防治领域,通过液氮快速冻结封堵富水煤岩层段,并通过注浆加固实现封堵,从而消除矿井水害风险。Liquid nitrogen freezing is a relatively mature technology in the field of artificial freezing of rock and soil layers. The temperature of liquid nitrogen is as low as -196°C, and the freezing speed is fast, which is 10 times faster than that of the conventional ammonia-salt water cycle. After freezing, the temperature of the rock and soil layer is lower and the strength of the rock and soil layer is higher. According to the above background, liquid nitrogen rapid freezing technology can be applied to the field of coal mine water disaster prevention and control, and the water-rich coal rock section can be blocked by liquid nitrogen rapid freezing, and the plugging can be realized by grouting reinforcement, thereby eliminating the risk of mine water hazard.
为此,我们提出一种矿用液氮快速冻结封水抢险装置。For this reason, we propose a kind of liquid nitrogen fast freezing water sealing rescue device for mining.
实用新型内容Utility model content
本实用新型提出了一种矿用液氮快速冻结封水抢险装置,可有效解决矿井涌水和突水的问题。The utility model proposes a mine liquid nitrogen rapid freezing water sealing rescue device, which can effectively solve the problems of mine water gushing and water inrush.
本实用新型为了实现上述目的,采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种矿用液氮快速冻结封水抢险装置,包括:液氮冻结系统和注浆加固系统;所述液氮冻结系统包括液氮罐、液氮传输管路、液氮注入泵以及液氮冻结管;所述注浆加固系统包括浆料罐、浆料传输管路、注浆泵、以及注浆管;A mining liquid nitrogen rapid freezing water sealing emergency device, comprising: a liquid nitrogen freezing system and a grouting reinforcement system; the liquid nitrogen freezing system includes a liquid nitrogen tank, a liquid nitrogen transmission pipeline, a liquid nitrogen injection pump, and a liquid nitrogen freezing system. pipe; the grouting reinforcement system includes a slurry tank, a slurry transmission pipeline, a grouting pump, and a grouting pipe;
所述液氮罐通过所述液氮传输管路与所述液氮注入泵的输入端相连,所述液氮注入泵的输出端与所述液氮冻结管相连通;所述浆料罐通过所述浆料传输管路与所述注浆泵的输入端相连,所述注浆泵的输出端与所述注浆管相连通;在水害区域内开设有液氮冻结钻孔以及注浆加固钻孔,所述液氮冻结管插入所述液氮冻结钻孔内,所述注浆管插入所述注浆加固钻孔内。The liquid nitrogen tank is connected to the input end of the liquid nitrogen injection pump through the liquid nitrogen transmission pipeline, and the output end of the liquid nitrogen injection pump is connected to the liquid nitrogen freezing pipe; The slurry transmission pipeline is connected to the input end of the grouting pump, and the output end of the grouting pump is connected to the grouting pipe; liquid nitrogen freezing drilling and grouting reinforcement are provided in the water damage area Drilling, the liquid nitrogen freezing pipe is inserted into the liquid nitrogen freezing drilling, and the grouting pipe is inserted into the grouting reinforcement drilling.
优选的,所述液氮注入泵的输出端连接有液氮分配管,液氮注入泵的输出端通过所述液氮分配管与所述液氮冻结管相连通;所述注浆泵的输出端连接有注浆分配管,所述注浆泵的输出端通过所述注浆分配管与所述注浆管相连通。Preferably, the output end of the liquid nitrogen injection pump is connected with a liquid nitrogen distribution pipe, and the output end of the liquid nitrogen injection pump is connected with the liquid nitrogen freezing pipe through the liquid nitrogen distribution pipe; the output of the grouting pump The end is connected with a grouting distribution pipe, and the output end of the grouting pump communicates with the grouting pipe through the grouting distribution pipe.
优选的,所述液氮冻结管为花管,所述注浆管为花管。Preferably, the liquid nitrogen freezing tube is a floral tube, and the grouting tube is a floral tube.
优选的,所述液氮冻结管是由不锈钢制成的。Preferably, the liquid nitrogen freezing tube is made of stainless steel.
优选的,所述液氮传输管路外包裹有保温材料,所述保温材料是由聚氨酯制成的。Preferably, the liquid nitrogen transmission pipeline is wrapped with an insulating material, and the insulating material is made of polyurethane.
本实用新型其与现有技术相比,所取得的技术进步在于:Compared with the prior art, the technical progress of the utility model lies in:
1、利用液氮气化吸热冻结涌水,快速安全无污染,且冻结后围岩的温度更低,岩土层强度更高,更加稳固,保证了生产的效率以及工作人员的生命安全。1. Use liquid nitrogen gasification to absorb heat and freeze gushing water, which is fast, safe and pollution-free. After freezing, the temperature of the surrounding rock is lower, and the strength of the rock and soil layer is higher and more stable, which ensures the efficiency of production and the safety of workers.
2、使用液氮冻结后,再进行注浆加固,浆液在岩层裂隙内流动扩散、充填、固结,封闭涌水通道,截断水源补给,从源头进行封堵,从而消除矿井水害风险,使得开采变得更加安全可靠。2. After freezing with liquid nitrogen, grouting reinforcement is carried out. The grout flows, spreads, fills, and consolidates in the cracks of the rock formation, closes the water gushing channel, cuts off the water source supply, and blocks from the source, thereby eliminating the risk of mine water hazards and making mining easier. more secure and reliable.
本实用新型采用的是将液氮冻结以及注浆加固相结合的处理方式,来进行封水抢险的,先液氮气化吸热快速冻结流动水,且经液氮冻结后的围岩温度底结构强度高,后经注浆加固后,封闭涌水通道,切断水源来路,对封水抢险提供更好的保障。The utility model adopts the combination of liquid nitrogen freezing and grouting reinforcement to carry out water sealing and emergency rescue. First, the liquid nitrogen gasifies and absorbs heat to quickly freeze the flowing water, and the temperature of the surrounding rock after liquid nitrogen freezing is low. The structure has high strength, and after being strengthened by grouting, the water gushing channel is closed, the water source is cut off, and the water sealing and emergency rescue are provided better protection.
附图说明Description of drawings
图1为本装置的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the device.
其中,1-煤层巷道,2-富水岩层段,3-底板岩层,4-液氮冻结钻孔,5-液氮冻结管,6-注浆管,7-注浆分配管,8-液氮分配管,9-注浆泵,10-液氮注入泵,11-液氮传输管路,12-浆料传输管路,13-液氮罐,14-浆料罐,15-水害区域。Among them, 1-coal seam roadway, 2-water-rich rock layer section, 3-floor rock formation, 4-liquid nitrogen freezing drilling, 5-liquid nitrogen freezing pipe, 6-grouting pipe, 7-grouting distribution pipe, 8-liquid Nitrogen distribution pipe, 9-grouting pump, 10-liquid nitrogen injection pump, 11-liquid nitrogen transmission pipeline, 12-slurry transmission pipeline, 13-liquid nitrogen tank, 14-slurry tank, 15-water damage area.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example.
如图1所示,本实用新型提供一种矿用液氮快速冻结封水抢险装置,液氮快速冻结封水抢险装置安装在煤矿煤层巷道1内,包括液氮冻结系统和注浆加固系统,液氮冻结系统包括液氮罐13、液氮传输管路11、液氮注入泵10以及液氮冻结管5。注浆加固系统包括浆料罐14、浆料传输管路12、注浆泵9、以及注浆管6。As shown in Figure 1, the utility model provides a liquid nitrogen rapid freezing water sealing emergency device for mining. The liquid nitrogen rapid freezing water sealing emergency device is installed in the coal seam roadway 1 of the coal mine, including a liquid nitrogen freezing system and a grouting reinforcement system. The liquid nitrogen freezing system includes a
液氮罐13通过液氮传输管路11与液氮注入泵10的输入端相连,液氮注入泵10的输出端连接有液氮分配管8,通过液氮分配管8与液氮冻结管5相连通。在水害区域15内开设有液氮冻结钻孔,液氮冻结管5插入液氮冻结钻孔内。当液氮注入泵10开始工作时,将液氮罐13中的液氮经由液氮传输管路11输送到液氮注入泵10中,再经过液氮分配管8将液氮分别传输至多个液氮冻结管5中进行冻结处理。The
浆料罐14通过浆料传输管路12与注浆泵9的输入端相连,注浆泵9的输出端连接有注浆分配管7,通过注浆分配管7与注浆管6相连通。在水害区域15内开设有注浆加固钻孔,注浆管6插入注浆加固钻孔内。当注浆泵9开始工作时,将浆料罐14中的浆液经由浆料传输管路12输送到注浆泵9,再经注浆分配管7传输至多个注浆管6进行注浆加固。The
液氮冻结管5以及注浆管6的均为花管,管壁上设置有间距不等的小孔,可实现整个水害范围内进行液氮冻结以及注浆加固,提高了封水抢险的效率,保证施工人员的生命健康安全。The liquid
液氮冻结管5选用不锈钢无缝钢管,耐压和耐低温,并且可以防止低温收缩引起焊缝开裂。并且由于液氮的温度非常低,冷量的损失大,所以液氮传输管路11要进行保温处理。液氮传输管路11本身采用双层不锈钢金属管,夹层中添加多层绝热复合材料并保持高真空状态,外部设置有聚氨酯保温材料以及密封薄膜,可有效保证冷量不散失。The liquid
上述矿用液氮快速冻结封水抢险装置的实施方法,包括以下步骤:The implementation method of the above-mentioned mine liquid nitrogen rapid freezing water sealing rescue device comprises the following steps:
步骤1、开孔,确定煤矿水害区域,均匀间隔布置液氮冻结钻孔和注浆加固钻孔,液氮冻结钻孔和注浆加固钻孔的钻孔深度最低点均需超过富水岩层段2,到达更加稳固的底板岩层3,使得覆盖整个水害区域15,以产生良好的冻结效果和加固效果。液氮冻结钻孔以及注浆加固钻孔的位置以及个数可根据不同矿井的实际情况进行均匀设置。Step 1. Open holes, determine the water hazard area of the coal mine, and arrange the liquid nitrogen freezing drilling and grouting reinforcement drilling at even intervals. The lowest point of the drilling depth of the liquid nitrogen freezing drilling and grouting reinforcement drilling must exceed the water-
步骤2、装管,液氮冻结钻孔和注浆加固钻孔施工完毕后,液氮冻结管5装填至液氮冻结钻孔内部,注浆管6装填至注浆加固钻孔内部,并对注浆加固钻孔孔口处利用封孔器进行封孔处理,使得浆液得到有效集中;所装填管路延所开设的钻孔穿过富水岩层段2,抵达更加稳固的底板岩层3,以便覆盖整个水害区域,有利于提高冻结效率以及加固效果。
步骤3、液氮注入冻结,液氮冻结系统连接完成后,启动液氮注入泵10,将液氮通过液氮冻结管5注入煤层底边岩层水害区域15,实现对液氮冻结管5所覆盖区域内的流动水快速冻结以及围岩冻结加固,液氮冻结管5采用的是花管,管壁上设置有间距不等的小孔,可实现整个水害区域15内喷射液氮,提高冻结效率,经过冻结的岩层会形成一个坚固的整体,围岩结构强度高;整个冻结过程不会产生其他对人体有害的化学物质,可以保证施工人员的身体健康,也能够保证自然环境不被破坏,且不需要太高的经济成本。Step 3, liquid nitrogen injection freezing, after the connection of the liquid nitrogen freezing system is completed, start the liquid
步骤4、注浆加固,液氮快速冻结完成后,启动注浆泵6,将加固浆液通过注浆管6注入煤层底边岩层水害区域15,实现对水害区域15进行注浆加固封堵,实现水害区域15的水源来路封堵,浆液主要采用水泥、粉煤灰、及黄土等混合形成,特殊情况下可在浆液中掺加速凝剂,注浆管6采用的是花管,可实现对整个水害区域15内进行注浆,浆液可以对岩层缝隙进行填充从而保证围岩的完整性,浆液在岩层裂隙内流动扩散、充填、固结,成为具有一定强度和低透水性的结石体,充塞岩层裂隙,截断水流通道,固结破碎岩石,减小了围岩渗透系数,从而减小水害区域15的涌水量。
下面通过具体应用实例对本实用新型作进一步说明:The utility model will be further described below by specific application examples:
当矿下发生突水和涌水事故,首先根据现场实际情况,确定水害区域15,由专业技术人员进行定位钻孔,均匀间隔布置液氮冻结钻孔和注浆加固钻孔,钻孔深度最低点需超过富水岩层段2,到达更加稳固的底板岩层3,以便全面的覆盖整个水害区域15,钻孔位置以及钻孔个数可根据涌水量及水害区域的大小具体布置,以最大化提高冻结效率以及加固效果。液氮冻结钻孔和注浆加固钻孔施工完毕后,液氮冻结管5装填至液氮冻结钻孔内部,注浆管6装填至注浆加固钻孔内部;然后启动液氮注入泵10,将液氮罐13内的液氮经液氮传输管路11通过液氮分配管8输送到各个液氮冻结管5,由于液氮温度极低为-196℃,冻结速度快,是常规氨-盐水循环冻结速度的10倍,流动水被快速冻结,且周围的围岩岩土层温度更低、岩土层强度更高,经过液氮冻结后所形成的冻化土体具有较高载荷性能,起到良好的密封防水作用,为后续施工操作提供良好环境条件。When water inrush and water inrush accidents occur under the mine, firstly, according to the actual situation on site, determine the
经液氮冻结后,启动注浆泵9,将浆料罐14中的浆液经浆料传输管路12,通过注浆分配管7传送到各个注浆管6进行注浆,且由于注浆管6为花管,管壁上设置有间距不等的小孔,浆液可从小孔内流向水害区域15内的缝隙处,截断水流通道,固结破碎岩石,通过注浆加固切断水源补给实现封堵。本实用新型通过采用将液氮冻结以及注浆加固相结合的处理方式来进行封水抢险,先利用液氮快速冻结流动水,且经液氮冻结后的围岩温度底结构强度高,且冻结后围岩连接性很好,经过冻结的岩层会形成一个坚固的整体,保证施工者的安全,后经注浆加固后,封闭涌水通道,切断水源来路,对封水抢险提供更好的保障,为井下施工提供安全的施工环境,保证了井下员工的生命健康安全。After being frozen by liquid nitrogen, the
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