CN219094594U - A surface processing device for aluminum production - Google Patents
A surface processing device for aluminum production Download PDFInfo
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- CN219094594U CN219094594U CN202223020452.5U CN202223020452U CN219094594U CN 219094594 U CN219094594 U CN 219094594U CN 202223020452 U CN202223020452 U CN 202223020452U CN 219094594 U CN219094594 U CN 219094594U
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Abstract
Description
技术领域technical field
本实用新型涉及铝材生产技术领域,具体涉及一种用于铝材生产的表面加工装置。The utility model relates to the technical field of aluminum material production, in particular to a surface processing device for aluminum material production.
背景技术Background technique
门窗发展至今,材质拥有各式各样的,如:钢门窗、塑钢门窗、不锈钢门窗、木门窗、铝木门窗、铝合金门窗等,其中铝合金门窗由于质量轻强度高、性能好、健康无甲醛、易于加工、成本低深受人们的喜爱。Since the development of doors and windows, there are various materials, such as: steel doors and windows, plastic steel doors and windows, stainless steel doors and windows, wooden doors and windows, aluminum-wood doors and windows, aluminum alloy doors and windows, etc. Among them, aluminum alloy doors and windows are light in weight, high in strength, good in performance, and healthy. Formaldehyde, easy processing, and low cost are deeply loved by people.
铝材作为铝合金门窗的加工原料,铝合金门窗加工工艺中需要对铝材进行切割,铝材通过切割适合的尺寸进行生产。然而,上述铝材切割过程中铝材的切割边角产生大量的毛刺或是倒刺,这样的话会影响后期生产铝合金门窗,现有去铝材的毛刺或是倒刺的方法,通过人工打磨方式去除,这样的话工作效率低下、人工成本高。Aluminum is used as the processing raw material for aluminum alloy doors and windows. In the processing process of aluminum alloy doors and windows, aluminum materials need to be cut, and aluminum materials are produced by cutting suitable sizes. However, during the cutting process of the above-mentioned aluminum material, a large number of burrs or barbs are produced on the cutting edge of the aluminum material, which will affect the later production of aluminum alloy doors and windows. The existing method of removing burrs or barbs from aluminum materials is through manual grinding. In this way, the work efficiency is low and the labor cost is high.
实用新型内容Utility model content
本实用新型的主要目的是提供一种用于铝材生产的表面加工装置,以解决铝材切割过程中存在的铝材的切割边角产生大量的毛刺或是倒刺的问题。The main purpose of the utility model is to provide a surface processing device for aluminum material production to solve the problem that a large number of burrs or barbs are generated on the cutting edge of the aluminum material during the aluminum material cutting process.
为了完成上述目的,本实用新型提供了一种用于铝材生产的表面加工装置,包括桌体、横向机构和打磨机构;In order to achieve the above purpose, the utility model provides a surface processing device for aluminum production, including a table body, a transverse mechanism and a grinding mechanism;
横向机构包括滑轨和带动件、滑轨固定设置在桌体上,滑轨上滑动设置有滑动块,带动件带动滑动块在滑轨上滑动;The horizontal mechanism includes a slide rail and a driving piece, the slide rail is fixedly arranged on the table body, a sliding block is slidably arranged on the slide rail, and the driving piece drives the sliding block to slide on the slide rail;
打磨机构包括底板、U形板、L形带动块、第一铰接杆、弯折板、导轨和气缸,底板与滑动块固定连接,U形板的封口端固定设置在底板上,U形板的开口端转动设置有转轴,弯折板的弯折处固定设置在转轴上,弯折板的一端与第一铰接杆铰接,弯折板的另一端与气缸的活塞杆铰接,气缸的缸座与底板铰接,第一铰接杆的另一端与L形带动块的一端铰接,竖直设置在导轨的底端与U形板固定连接,导轨位于弯折板的正下方,L形带动块滑动设置在导轨上。The grinding mechanism includes a bottom plate, a U-shaped plate, an L-shaped driving block, a first hinged rod, a bending plate, a guide rail and an air cylinder. The bottom plate is fixedly connected with the sliding block. The opening end is rotatably provided with a rotating shaft, and the bending part of the bending plate is fixedly arranged on the rotating shaft. One end of the bending plate is hinged to the first hinge rod, and the other end of the bending plate is hinged to the piston rod of the cylinder. The bottom plate is hinged, the other end of the first hinged rod is hinged with one end of the L-shaped driving block, and is vertically arranged on the bottom end of the guide rail to be fixedly connected with the U-shaped plate. rails.
一个优选的方案是,L形带动块的远离第一铰接杆的一端设置有打磨块,打磨块由弹性材质制成。A preferred solution is that a grinding block is provided at the end of the L-shaped driving block away from the first hinged rod, and the grinding block is made of elastic material.
一个优选的方案是,带动件包括丝杠、安装座、安装板、驱动轮、从动轮、传动带和驱动电机,安装板的数量两个,两个安装板与桌体固定连接,丝杠沿滑轨的长度方向与两个安装板转动连接,安装座固定设置在底板上,安装座沿丝杠的轴向开设螺纹孔,螺纹孔与丝杠配合,丝杠的一端与从动轮固定连接,驱动电机与桌体固定连接,驱动电机的输出轴与驱动轮固定,传动带分别套设在驱动轮以及从动轮上。A preferred solution is that the driving member includes a lead screw, a mounting seat, a mounting plate, a driving wheel, a driven wheel, a transmission belt and a driving motor, and the number of the mounting plates is two, and the two mounting plates are fixedly connected to the table body, and the leading screw slides along the The length direction of the rail is rotatably connected with the two mounting plates. The mounting seat is fixed on the bottom plate. The mounting seat is provided with a threaded hole along the axial direction of the screw. The threaded hole is matched with the screw. One end of the screw is fixedly connected with the driven wheel. The motor is fixedly connected to the table body, the output shaft of the driving motor is fixed to the driving wheel, and the transmission belt is respectively sleeved on the driving wheel and the driven wheel.
一个优选的方案是,还包括压制机构,压制机构固定设置在桌体上,压制机构与打磨机构的结构相同。A preferred solution is to further include a pressing mechanism, the pressing mechanism is fixedly arranged on the table body, and the structure of the pressing mechanism is the same as that of the grinding mechanism.
一个优选的方案是,压制机构的L形带动块的远离第一铰接杆的一端设置有按压块,按压块由弹性材质制成。A preferred solution is that a pressing block is provided at the end of the L-shaped driving block of the pressing mechanism away from the first hinged rod, and the pressing block is made of elastic material.
上述方案有益效果为:首先把具有毛刺或是倒刺的铝材放置到桌体的,并固定住铝材,进一步气缸开始工作,气缸的活塞杆的逐渐伸长,使得弯折板绕转轴转动,弯折板通过第一铰接杆带动L形带动块沿导向轨向下移动,直至L形带动块的一端接触到铝材得边角,停止气缸工作,带动件开始工作,带动件通过滑动块带动打磨机构沿滑轨移动,使得打磨块与铝材得边角形成来回打磨效果,通过这样的结构实现了机械自动化去打磨铝材毛刺或是倒刺,大大缩短了生产铝合金门窗的周期,降低人工成本。The beneficial effects of the above scheme are as follows: first, place the aluminum material with burrs or barbs on the table body, and fix the aluminum material, and then the cylinder starts to work, and the piston rod of the cylinder gradually elongates, so that the bent plate rotates around the rotating shaft , the bent plate drives the L-shaped driving block to move down along the guide rail through the first hinge rod, until one end of the L-shaped driving block touches the corner of the aluminum material, the cylinder stops working, the driving part starts to work, and the driving part passes through the sliding block Drive the grinding mechanism to move along the slide rail, so that the grinding block and the corners of the aluminum material form a back and forth grinding effect. Through this structure, the mechanical automation to grind the burrs or barbs of the aluminum material is realized, which greatly shortens the production cycle of aluminum alloy doors and windows. Reduce labor costs.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明;Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail;
图1是本实用新型用于铝材生产的表面加工装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the surface processing device that the utility model is used for the production of aluminum;
图2是本实用新型用于铝材生产的表面加工装置的另一视角的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of another perspective of the surface processing device used in the production of aluminum materials of the present invention;
图3是本实用新型用于铝材生产的表面加工装置的剖视状态的部分立体结构示意图。Fig. 3 is a partial three-dimensional structural schematic diagram of a cross-sectional state of the surface processing device used in the production of aluminum materials of the present invention.
附图标记说明Explanation of reference signs
1、铝材;10、桌体;20、横向机构;21、滑轨;200、滑动块;22、带动件;23、丝杠;24、安装座;25、安装板;26、驱动轮;27、从动轮;28、传动带;29、驱动电机;240、螺纹孔;30、打磨机构;31、底板;32、U形板;33、L形带动块;34、第一铰接杆;35、弯折板;36、导轨;37、气缸;38、转轴;39、打磨块;40、压制机构;41、按压块。1. Aluminum material; 10. Table body; 20. Transverse mechanism; 21. Slide rail; 200. Sliding block; 22. Driving piece; 23. Lead screw; 24. Mounting seat; 25. Mounting plate; 26. Driving wheel; 27, driven wheel; 28, transmission belt; 29, driving motor; 240, threaded hole; 30, grinding mechanism; 31, bottom plate; 32, U-shaped plate; 33, L-shaped driving block; 34, the first hinged rod; 35, Bending plate; 36, guide rail; 37, cylinder; 38, rotating shaft; 39, grinding block; 40, pressing mechanism; 41, pressing block.
具体实施方式Detailed ways
下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here, and those skilled in the art can do so without violating the connotation of the utility model. Under the circumstances, similar promotion is done, so the utility model is not limited by the specific embodiments disclosed below.
第一实施例:First embodiment:
如图1至图3所示,本实施例提供了一种用于铝材生产的表面加工装置,包括桌体10、横向机构20和打磨机构30;As shown in Figures 1 to 3, this embodiment provides a surface processing device for aluminum production, including a
横向机构20包括滑轨21和带动件22、滑轨21固定设置在桌体10上,滑轨21上滑动设置有滑动块200,带动件22带动滑动块200在滑轨21上滑动;The
打磨机构30包括底板31、U形板32、L形带动块33、第一铰接杆34、弯折板35、导轨36和气缸37,底板31与滑动块200固定连接,U形板32的封口端固定设置在底板31上,U形板32的开口端转动设置有转轴38,弯折板35的弯折处固定设置在转轴38上,弯折板35的一端与第一铰接杆34铰接,弯折板35的另一端与气缸37的活塞杆铰接,气缸37的缸座与底板31铰接,第一铰接杆34的另一端与L形带动块33的一端铰接,竖直设置在导轨36的底端与U形板32固定连接,导轨36位于弯折板35的正下方,L形带动块33滑动设置在导轨36上。
首先把具有毛刺或是倒刺的铝材1放置到桌体10的,固定住铝材1,进一步气缸37开始工作,气缸37的活塞杆的逐渐伸长,使得弯折板35绕转轴38转动,弯折板35通过第一铰接杆34带动L形带动块33沿导向轨向下移动,直至L形带动块33的一端接触到铝材1得边角,停止气缸37工作,带动件22开始工作,带动件22通过滑动块200带动打磨机构30沿滑轨21移动,使得打磨块39与铝材1边角形成来回打磨效果,通过这样的结构实现了机械自动化去打磨铝材1的毛刺或是倒刺,大大缩短了生产铝合金门窗的周期,降低人工成本。First place the
第二实施例:Second embodiment:
L形带动块33的远离第一铰接杆34的一端设置有打磨块39,打磨块39由弹性材质制成。One end of the L-
通过打磨块39弹性材质的设置,使得打磨块39与铝材1接触时,来回摩擦防止打磨块39刮伤铝材的表面。By setting the elastic material of the
带动件22包括丝杠23、安装座24、安装板25、驱动轮26、从动轮27、传动带28和驱动电机29,安装板25的数量两个,两个安装板25与桌体10固定连接,丝杠23沿滑轨21的长度方向与两个安装板25转动连接,安装座24固定设置在底板31上,安装座24沿丝杠23的轴向开设螺纹孔240,螺纹孔240与丝杠23配合,丝杠23的一端与从动轮27固定连接,驱动电机29与桌体10固定连接,驱动电机29的输出轴与驱动轮26固定,传动带28分别套设在驱动轮26以及从动轮27上。The driving
驱动电机29工作,驱动电机29带动驱动轮26旋转、驱动轮26通过传功带带动从动轮27转动,从动轮27带动丝杠23旋转,通过述螺纹孔240与丝杠23配合,进而实现打磨机构30沿滑轨21移动。The driving
还包括压制机构40,压制机构40固定设置在桌体10上,压制机构40与打磨机构30的结构相同。A
压制机构40工作过程与打磨机构30一致,压制机构40的目的为固定住铝材在桌体10上,防止打磨块39与铝材1边角来回打磨铝材出现来回移动。The working process of the
压制机构40的L形带动块33的远离第一铰接杆34的一端设置有按压块41,按压块41由弹性材质制成。A
按压块41由弹性材质制成的设置,防止按压块41刮伤铝材的表面。The
显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
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