CN219094547U - Engineering machine tool accessory processing grinding device - Google Patents
Engineering machine tool accessory processing grinding device Download PDFInfo
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- CN219094547U CN219094547U CN202223250177.6U CN202223250177U CN219094547U CN 219094547 U CN219094547 U CN 219094547U CN 202223250177 U CN202223250177 U CN 202223250177U CN 219094547 U CN219094547 U CN 219094547U
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- 238000005498 polishing Methods 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims description 41
- 238000010276 construction Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 claims 9
- 244000309464 bull Species 0.000 claims 3
- 238000003754 machining Methods 0.000 claims 1
- 230000002452 interceptive effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型涉及机械工程配件技术领域,具体为一种工程机械配件加工打磨装置。The utility model relates to the technical field of mechanical engineering accessories, in particular to a processing and grinding device for engineering machinery accessories.
背景技术Background technique
工程机械配件加工设备生产制造过程中,需要对工程机械配件加工上各个配件进行加工,整个过程可分为铸造、锻造、冲压、焊接、打磨以及装配等,工程机械配件加工是极其重要的一环,对工程机械配件加工工件表面进行加工,降低其粗糙度,以获得光亮、平整的表面,常见的工程机械配件加工只能对其工件一面进行打磨,当一面加工完成后,将其工件拆卸后翻转一面再次加工,工序多且效率低,且不能根据工件的尺寸调节其固定加工间距。In the production and manufacturing process of construction machinery parts processing equipment, it is necessary to process each part of the construction machinery parts processing. The whole process can be divided into casting, forging, stamping, welding, grinding and assembly, etc. The processing of construction machinery parts is an extremely important part. , to process the surface of the workpiece for construction machinery parts to reduce its roughness to obtain a bright and flat surface. Common construction machinery parts processing can only polish one side of the workpiece. When one side is processed, the workpiece is disassembled Flip one side to process again, there are many processes and low efficiency, and the fixed processing distance cannot be adjusted according to the size of the workpiece.
根据申请号CN210388671U的专利文献所提供的一种可调节间距的工程机械配件打磨装置,包括机座、固定架和收集箱,所述转杆贯穿外壳体的右侧壁与螺纹杆相连接,且螺纹杆的左端转动连接在外壳体的内左侧壁上,同时螺纹杆上设置有移动块,所述移动块远离螺纹杆的一端与导向杆相连接,所述移动块的内端设置有液压缸,且液压缸的内端设置有打磨装置,所述固定架的内侧壁设置有第一液压伸缩杆,且第一液压伸缩杆的内端设置有固定座,所述收集箱设置在外壳体的后侧,所述除尘风机与吸尘管相连接。该可调节间距的工程机械配件打磨装置,固定架的上下两端均设置有打磨装置,可同时通过两侧的打磨装置对装夹的工件进行打磨,避免原打磨装置只能对工件一面进行打磨,提高其打磨效率。According to the patent document of application number CN210388671U, a construction machinery accessories grinding device with adjustable spacing is provided, which includes a machine base, a fixed frame and a collection box. The left end of the threaded rod is rotatably connected to the inner left side wall of the outer shell, and the threaded rod is provided with a moving block, the end of the moving block away from the threaded rod is connected with the guide rod, and the inner end of the moving block is provided with a hydraulic Cylinder, and the inner end of the hydraulic cylinder is provided with a grinding device, the inner wall of the fixed frame is provided with a first hydraulic telescopic rod, and the inner end of the first hydraulic telescopic rod is provided with a fixed seat, and the collection box is arranged on the outer shell The rear side of the dust removal fan is connected with the dust suction pipe. The grinding device for construction machinery parts with adjustable spacing is equipped with grinding devices at the upper and lower ends of the fixed frame, and the clamped workpiece can be polished by the grinding devices on both sides at the same time, so as to avoid that the original grinding device can only grind one side of the workpiece , improve its grinding efficiency.
上述专利产品实现了对工件打磨间距的调节,且实现了对工件两侧同时打磨的操作,但对工件未打磨的其余侧面进行打磨时,尤其圆形工件的打磨,该装置还需要将工件取出调节方向后发放入进行打磨,浪费时间降低效率。The above-mentioned patented product realizes the adjustment of the grinding distance of the workpiece, and realizes the operation of grinding both sides of the workpiece at the same time, but when grinding the remaining sides of the workpiece that have not been polished, especially for the grinding of circular workpieces, the device also needs to take out the workpiece After adjusting the direction, send it in for grinding, which wastes time and reduces efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种工程机械配件加工打磨装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a processing and grinding device for engineering machinery parts, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种工程机械配件加工打磨装置,包括用于在工程机械配件加工时进行打磨的打磨箱,所述打磨箱顶端两侧均铰接设有固定盖,所述打磨箱内部其中一侧设有移动槽,所述打磨箱内部且位于所述移动槽处设有滚筒打磨机构,所述打磨箱内部两端均设有限位装置,所述打磨箱内部底端设有弧形放置槽,两个所述限位装置包括第一电机、第一伸缩杆、转动杆以及电控夹具,两个所述第一电机分别设置在打磨箱内部的两端,两个所述第一电机远离打磨箱的一端均设有第一伸缩杆,两个所述第一伸缩杆的执行端均设有转动杆,两个所述转动杆远离第一伸缩杆的一端均设有电控夹具,所述弧形放置槽底端设有第二伸缩杆,所述第二伸缩杆远离弧形放置槽的一端设有第二电机,所述第二电机的底端与打磨箱底端连接。A processing and grinding device for engineering machinery parts, comprising a grinding box for grinding during the processing of construction machinery parts, the top and both sides of the grinding box are hingedly provided with fixed covers, and one side of the inside of the grinding box is provided with a moving groove , the inside of the grinding box is provided with a roller grinding mechanism at the moving groove, both ends of the inside of the grinding box are provided with limit devices, and the bottom of the inside of the grinding box is provided with an arc-shaped placement groove, and the two The limit device includes a first motor, a first telescopic rod, a rotating rod and an electric control fixture. The two first motors are respectively arranged at the two ends inside the grinding box, and the ends of the two first motors away from the grinding box are both A first telescopic rod is provided, and the execution ends of the two first telescopic rods are provided with rotating rods, and the ends of the two rotating rods far away from the first telescopic rod are provided with electric control fixtures, and the arc-shaped placement slot The bottom end is provided with a second telescopic rod, and the end of the second telescopic rod away from the arc placement groove is provided with a second motor, and the bottom end of the second motor is connected with the bottom end of the grinding box.
作为本实用新型优选的方案,所述弧形放置槽设置在两个所述限位装置之间。As a preferred solution of the present invention, the arc-shaped placement groove is arranged between the two limiting devices.
作为本实用新型优选的方案,所述滚筒打磨机构包括丝杆、螺纹块、限位块、撑杆、微型电机、转杆、打磨筒以及正反转电机,所述丝杆设置在移动槽内,所述丝杆其中一端设有正反转电机,所述丝杆套设有两个螺纹块,两个所述螺纹块靠近移动槽的一侧均连接设有限位块,两个所述限位块远离螺纹块的一侧均设有撑杆,两个所述撑杆远离限位块的一端均设有微型电机,两个所述微型电机之间设有转杆,所述转杆外套设有打磨筒。As a preferred solution of the utility model, the drum grinding mechanism includes a screw rod, a threaded block, a limit block, a support rod, a micro motor, a rotating rod, a grinding cylinder and a forward and reverse motor, and the screw rod is arranged in the moving groove , one end of the screw rod is provided with a forward and reverse motor, and the screw rod sleeve is provided with two threaded blocks, and the side of the two threaded blocks close to the moving groove is connected with a limit block, and the two limit blocks The side of the positioning block away from the threaded block is provided with a strut, and the ends of the two struts away from the limit block are all provided with a micro motor, and a rotating rod is arranged between the two micro motors, and the outer casing of the rotating rod With grinding cylinder.
作为本实用新型优选的方案,两个所述限位块的尺寸大于移动槽的槽宽尺寸。As a preferred solution of the present invention, the size of the two limiting blocks is larger than the groove width of the moving groove.
作为本实用新型优选的方案,所述打磨箱外部其中一侧设有吸尘机构,所述吸尘机构包括收集盒、吸尘口、吸尘管以及吸尘风机,所述吸尘口设置在打磨箱内部底端,所述收集盒设置在打磨箱外部靠近吸尘口的一侧,所述收集盒与吸尘口之间设有吸尘管,所述收集盒远离吸尘管的一侧设有吸尘风机。As a preferred solution of the present utility model, a dust suction mechanism is provided on one side of the outside of the grinding box, and the dust suction mechanism includes a collection box, a dust suction port, a dust suction pipe and a dust suction fan, and the dust suction port is arranged on the The bottom end of the inside of the grinding box, the collection box is set on the side of the outside of the grinding box close to the suction port, a suction pipe is provided between the collection box and the suction port, and the side of the collection box away from the suction pipe Features a vacuum fan.
作为本实用新型优选的方案,两个所述固定盖远离打磨箱的一侧均设有连接块,两个所述连接块交错设置。As a preferred solution of the present invention, connecting blocks are provided on the sides of the two fixed covers away from the grinding box, and the two connecting blocks are arranged alternately.
与现有技术相比,本实用新型的有益效果是:针对现有技术对工件未打磨的其余侧面进行打磨时,尤其圆形工件的打磨,该装置还需要将工件取出调节方向后发放入进行打磨,浪费时间降低效率,本申请采用了安装组件,将打磨机构设置为打磨筒,打磨筒通过微型电机带动转杆进行连续转动实现对工件的持续打磨,通过弧形放置槽辅助工作人员将工件放置在指定位置,第一电机带动电控夹具靠近工件进行夹取固定,转动杆实现对工件的转动,使在对圆形工件进行打磨时可以将工件外围均得到打磨,提高装置的整体效率,吸尘机构将内部打磨产生的灰尘进行收集避免灰尘干扰打磨操作。Compared with the prior art, the beneficial effect of the utility model is that: when grinding the unpolished side of the workpiece in the prior art, especially the grinding of the circular workpiece, the device also needs to take out the workpiece and adjust the direction before sending it into the Grinding is a waste of time and reduces efficiency. This application uses an installation component, and the grinding mechanism is set as a grinding cylinder. The grinding cylinder drives the rotating rod through a micro motor to continuously rotate to achieve continuous grinding of the workpiece. The workpiece is placed at the designated position, the first motor drives the electric control fixture close to the workpiece to clamp and fix, and the rotating rod realizes the rotation of the workpiece, so that when grinding the circular workpiece, the periphery of the workpiece can be polished to improve the overall efficiency of the device , The dust suction mechanism collects the dust generated by internal grinding to prevent dust from interfering with the grinding operation.
附图说明Description of drawings
图1为本实用新型整体结构立体图;Fig. 1 is a three-dimensional view of the overall structure of the utility model;
图2为本实用新型整体结构俯视剖面图;Fig. 2 is a top view sectional view of the overall structure of the utility model;
图3为本实用新型固定盖结构平面图;Fig. 3 is a structural plan view of the utility model fixed cover;
图4为本实用新型整体结构正视剖视图。Fig. 4 is a front sectional view of the overall structure of the utility model.
图中:1、打磨箱;101、固定盖;102、连接块;103、移动槽;2、滚筒打磨机构;201、丝杆;202、螺纹块;203、限位块;204、撑杆;205、微型电机;206、转杆;207、打磨筒;208、正反转电机;3、限位装置;301、第一电机;302、第一伸缩杆;303、转动杆;304、电控夹具;4、弧形放置槽;401、第二伸缩杆;402、第二电机;5、吸尘机构;501、收集盒;502、吸尘口;503、吸尘管;504、吸尘风机。In the figure: 1, grinding box; 101, fixed cover; 102, connecting block; 103, moving groove; 2, roller grinding mechanism; 201, screw rod; 202, thread block; 203, limit block; 205, micro motor; 206, rotating rod; 207, grinding cylinder; 208, forward and reverse motor; 3, limit device; 301, first motor; 302, first telescopic rod; 303, rotating rod; 304, electric control Fixture; 4, arc-shaped placement slot; 401, second telescopic rod; 402, second motor; 5, dust collection mechanism; 501, collection box; 502, suction port; 503, suction pipe; .
具体实施方式Detailed ways
下面将结合本实用新型实施例,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the present invention The embodiments in the utility model, and all other embodiments obtained by persons of ordinary skill in the art without creative efforts, all belong to the scope of protection of the utility model.
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。给出了本实用新型的若干实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Several embodiments of the utility model are given. However, the invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“固设于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being “fixed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of this invention. The terminology used in the description of the utility model herein is only for the purpose of describing specific embodiments, and is not intended to limit the utility model. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1-4,本实用新型提供一种技术方案:一种工程机械配件加工打磨装置,包括用于在工程机械配件加工时进行打磨的打磨箱1,所述打磨箱1顶端两侧均铰接设有固定盖101,所述打磨箱1内部其中一侧设有移动槽103,所述打磨箱1内部且位于所述移动槽103处设有滚筒打磨机构2,所述打磨箱1内部两端均设有限位装置3,所述打磨箱1内部底端设有弧形放置槽4,两个所述限位装置3包括第一电机301、第一伸缩杆302、转动杆303以及电控夹具304,两个所述第一电机301分别设置在打磨箱1内部的两端,两个所述第一电机301远离打磨箱1的一端均设有第一伸缩杆302,两个所述第一伸缩杆302的执行端均设有转动杆303,两个所述转动杆303远离第一伸缩杆302的一端均设有电控夹具304,所述弧形放置槽4底端设有第二伸缩杆401,所述第二伸缩杆401远离弧形放置槽4的一端设有第二电机402,所述第二电机402的底端与打磨箱1底端连接,所述弧形放置槽4设置在两个所述限位装置3之间。Please refer to Figures 1-4, the utility model provides a technical solution: a processing and grinding device for engineering machinery parts, including a
需要说明的是,本实施例中,未使用时弧形放置槽4水平位置与限位装置3一致,将需要打磨的工件放置在弧形放置槽4内,启动装置,控制器将实现设置的电信号发送给第一电机301,第一电机301启动带动第一伸缩杆302前移,使电控夹具304能够夹取到工件两端对工件位置进行固定,此时第第二电机启动402带动第二伸缩杆401下移,使得弧形放置槽4脱离工件,使工件完全位于两个电控夹具304之间,当进行打磨时,控制器将电信号发送第一电机301,第一电机301带动转动杆303进行转动,从而使固定在电控夹具304之间的工件进行转动。It should be noted that, in this embodiment, when not in use, the horizontal position of the arc-
实施例,请参照图1-4,所述滚筒打磨机构2包括丝杆201、螺纹块202、限位块203、撑杆204、微型电机205、转杆206、打磨筒207以及正反转电机208,所述丝杆201设置在移动槽103内,所述丝杆201其中一端设有正反转电机208,所述丝杆201套设有两个螺纹块202,两个所述螺纹块202靠近移动槽103的一侧均连接设有限位块203,两个所述限位块203远离螺纹块202的一侧均设有撑杆204,两个所述撑杆204远离限位块203的一端均设有微型电机205,两个所述微型电机205之间设有转杆206,所述转杆206外套设有打磨筒207,两个所述限位块203的尺寸大于移动槽103的槽宽尺寸。Embodiment, please refer to Figures 1-4, the
需要说明的是,本实施例中,滚筒打磨机构2与弧形放置槽4为同一水平面,打磨筒207与限位装置3装置之间的位置固定,便于对指定尺寸的圆形工件进行打磨。It should be noted that, in this embodiment, the
当进行打磨时,启动正反转电机208,丝杆201转动,螺纹块202在丝杆201上移动,便于调节打磨筒207到待打磨工件的所在位置后关闭正反转电机208,控制器将电信号发送给微型电机205,微型电机205启动带动转杆204转动从而使打磨筒207转动对工件进行打磨。When grinding, start the forward and
实施例,请参照图1-4,所述打磨箱1外部其中一侧设有吸尘机构5,所述吸尘机构5包括收集盒501、吸尘口502、吸尘管503以及吸尘风机504,所述吸尘口502设置在打磨箱1内部底端,所述收集盒501设置在打磨箱1外部靠近吸尘口502的一侧,所述收集盒501与吸尘口502之间设有吸尘管503,所述收集盒501远离吸尘管503的一侧设有吸尘风机504,两个所述固定盖101远离打磨箱1的一侧均设有连接块102,两个所述连接块102交错设置。Embodiment, please refer to Figs. 1-4, one side of the outside of the
需要说明的是,本实施例中,在打磨时关闭固定盖101,固定盖101上的连接块102交错设置使密封性更强避免灰尘移出,吸尘风机504启动使吸尘口502对装置内部打磨产生的灰尘进行吸取收集到收集盒501中,避免灰尘对打磨机构的干扰。It should be noted that, in this embodiment, the
本实用新型工作流程:控制器的型号为:“6ES7331-7PF11-0AB0”,第一电机301、第二电机402、正反转电机208的型号为:“1FL6022-2AF21-1AA1”,微型电机205的型号为:“42F540/755”,吸尘风机504的型号为:“FDG5015M12S”。The working process of the utility model: the model of the controller is: "6ES7331-7PF11-0AB0", the model of the
在使用时,滚筒打磨机构2与弧形放置槽4为同一水平面,打磨筒207与限位装置3装置之间的位置固定,便于对指定尺寸的圆形工件进行打磨,未使用时弧形放置槽4水平位置与限位装置3一致,将需要打磨的工件放置在弧形放置槽4内,启动装置,控制器将实现设置的电信号发送给第一电机301,第一电机301启动带动第一伸缩杆302前移,使电控夹具304能够夹取到工件两端对工件位置进行固定,此时第第二电机启动402带动第二伸缩杆401下移,使得弧形放置槽4脱离工件,使工件完全位于两个电控夹具304之间,当进行打磨时,控制器将电信号发送第一电机301,第一电机301带动转动杆303进行转动,从而使固定在电控夹具304之间的工件进行转动,当进行打磨时,启动正反转电机208,丝杆201转动,螺纹块202在丝杆201上移动,便于调节打磨筒207到待打磨工件的所在位置后关闭正反转电机208,控制器将电信号发送给微型电机205,微型电机205启动带动转杆204转动从而使打磨筒207转动对工件进行打磨,在打磨时关闭固定盖101,固定盖101上的连接块102交错设置使密封性更强避免灰尘移出,吸尘风机504启动使吸尘口502对装置内部打磨产生的灰尘进行吸取收集到收集盒501中,避免灰尘对打磨机构的干扰。When in use, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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