CN219075815U - Waste collection device for automotive carpet production - Google Patents

Waste collection device for automotive carpet production Download PDF

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Publication number
CN219075815U
CN219075815U CN202223329060.7U CN202223329060U CN219075815U CN 219075815 U CN219075815 U CN 219075815U CN 202223329060 U CN202223329060 U CN 202223329060U CN 219075815 U CN219075815 U CN 219075815U
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China
Prior art keywords
waste
base
cutting platform
waste bin
cutting
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CN202223329060.7U
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Chinese (zh)
Inventor
高建辉
郭庆志
李建存
万忠香
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Xingtai Linghang New Material Technology Co ltd
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Xingtai Linghang New Material Technology Co ltd
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Priority to CN202223329060.7U priority Critical patent/CN219075815U/en
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Abstract

The utility model relates to the technical field of automotive carpet processing equipment, in particular to a waste collection device for automotive carpet production, which comprises a base, a cutting mechanism, a waste bin, a cleaning mechanism and a scrap bin; the base is of a hollow structure, a cutting platform is arranged on the base, and an opening is formed in the first side of the base; the cutting mechanism is arranged on the cutting platform and used for cutting the carpet; the waste bin is arranged in the base, a blanking channel communicated with the cutting platform is arranged at the upper end of the waste bin, a discharge hole matched with the opening is arranged at the first side of the waste bin, two sealing doors which can be opened and closed under the action of the adjusting component are arranged at the discharge hole, and a compression mechanism in the waste bin is used for compressing waste in the waste bin; the cleaning mechanism is used for cleaning the waste materials on the cutting platform into the blanking channel; the piece case sets up in the base to be linked together with blanking passageway through the dust removal pipe, be provided with the fan of bleeding in the dust removal pipe. The utility model has the advantages of high transfer efficiency, processing environment protection and the like.

Description

Waste collection device for automotive carpet production
Technical Field
The utility model relates to the technical field of automotive carpet processing equipment, in particular to a waste collection device for automotive carpet production.
Background
The carpet for the vehicle can leave certain waste material on cutting platform after cutting, and these waste materials need in time clear up, avoid influencing the cutting next time, after passing waste material collection, need transport the waste material that gathers, in the transportation process, because the waste material is in fluffy state, lead to at every turn can only transporting less waste material, need the staff to come and go many times, transport inefficiency, and in the transportation process, there is partial piece in the waste material, these piece can take place to fly upward in the transportation process, pollute the processing environment.
Disclosure of Invention
In view of the above, the present utility model provides a waste collection device for automotive carpet production, which aims to solve the problems set forth in the above background art.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: a waste collection device for automotive carpet production, comprising:
the base is of a hollow structure, a cutting platform is arranged on the base, and an opening is formed in the first side of the base;
the cutting mechanism is arranged on the cutting platform and used for cutting the carpet on the cutting platform;
the waste bin is arranged in the base, a blanking channel communicated with the cutting platform is arranged at the upper end of the waste bin, a discharge hole matched with the opening is arranged at the first side of the waste bin, two sealing doors which can be opened and closed under the action of an adjusting component are arranged at the discharge hole, and a compression mechanism is arranged in the waste bin and used for compressing waste in the waste bin;
the cleaning mechanism is arranged on the cutting platform and is used for cleaning the waste on the cutting platform into the blanking channel;
the chip box is arranged in the base and communicated with the blanking channel through a dust removing pipe, and an air exhaust fan is arranged in the dust removing pipe.
A further improvement of the utility model is that the cleaning mechanism comprises:
the brush arranged at the lower end of the scraper blade is slidably arranged on the cutting platform, a first slideway is arranged on the cutting platform, and the end part of the scraper blade is connected with a sliding block in the first slideway;
the first screw rod is parallel to the first slideway and rotatably arranged on the cutting platform, and is in threaded connection with the scraping plate and penetrates through the scraping plate;
and the output end of the first motor is connected with the end part of the first screw rod.
A further improvement of the present utility model is that the compression mechanism includes:
a compression plate slidably disposed within the waste bin;
the first end of the second screw rod is connected with the compression plate, and the second end of the second screw rod is connected with the second end of the waste bin in a sliding manner and penetrates through the second end of the waste bin;
the worm wheel is rotatably arranged on the waste box, and the second screw rod is in threaded connection with the worm wheel and penetrates through the worm wheel;
the worm is driven by the second motor to rotate and meshed with the worm wheel.
A further improvement of the utility model is that the adjustment assembly comprises:
the sliding rail is arranged on the bottom surface of the base between the opening and the discharge hole, and the two sealing doors are slidably arranged in the sliding rail;
the driving shaft is arranged in parallel with the sliding rail, two threaded sections with opposite screwing directions are arranged on the driving shaft, each threaded section is connected with the corresponding sealing door in a threaded manner and penetrates through the sealing door, and the driving shaft can rotate under the driving of the third motor.
The utility model is further improved in that a partition plate is arranged in the scrap box, the partition plate divides the scrap box into a first cavity and a second cavity, the dust removal pipe is communicated with the first cavity, a spraying assembly is arranged in the first cavity, a connecting channel which is communicated with the first cavity and the second cavity is arranged on the partition plate, a detachable receiving groove is arranged in the second cavity below the connecting channel, a water filtering hole is arranged at the bottom of the receiving groove, and a material taking opening which is matched with the receiving groove is arranged on the scrap box.
A further improvement of the present utility model is that the spray assembly includes:
the spray pipe is rotatably arranged in the first cavity under the drive of the swinging component, and a plurality of spray heads are arranged on the spray pipe;
the water tank is communicated with the second chamber through a first pipeline;
one end of the water inlet pipe is communicated with the water tank, and the other end of the water inlet pipe is communicated with the spray pipe through a rotary joint.
A further improvement of the present utility model is that the swing member includes:
the gear is arranged on the spray pipe;
the rack is slidably arranged on the debris box under the drive of the hydraulic cylinder and is meshed with the gear.
The utility model is further improved in that the end part of the dust removing pipe, which is close to the blanking channel, is provided with a filter screen.
The utility model is further improved in that the lower end of the partition plate is obliquely arranged towards the direction of the receiving groove.
A further improvement of the utility model is that a foot is arranged below the base.
By adopting the technical scheme, the utility model has the following technical progress:
the utility model provides a waste collection device for vehicle carpet production, waste on a cutting platform can be cleaned into a blanking channel through a cleaning mechanism, the waste enters a waste box through the blanking channel, a suction fan can pump out scraps in the waste in the blanking channel and convey the scraps into the scraps box through a dust removal pipe, the scraps are prevented from scattering in the transportation process, and meanwhile, when the waste is in the waste box, the waste can be compressed through a compression mechanism, so that the volume of the waste is reduced, the single-time transported waste is increased, and the transportation efficiency of workers is further improved.
The technical progress is mainly realized by the following detailed technical improvements:
1. when the second motor drives the worm to rotate, the worm wheel can be driven to synchronously rotate, and because the worm wheel is in threaded connection with the second screw rod, when the worm wheel rotates, the second worm can be driven to advance along the axis direction of the second worm, so that the compression plate is driven to compress waste materials in the waste material box, the volume of the waste materials is reduced, and further, more waste materials can be transported by workers for a single time.
2. After the piece gets into the piece case, can be wetted under the effect of spray the subassembly, then fall into and connect the silo in, by connecing the silo with water and piece separation, can mix the piece after wetting this moment when transporting the waste material to this avoids the piece to fly away in the transportation, avoids piece pollution operational environment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic view of a waste collection device according to the present utility model;
FIG. 2 is a schematic view of a cleaning mechanism according to the present utility model;
FIG. 3 is a schematic view of the structure of the adjusting assembly according to the present utility model;
FIG. 4 is a schematic view of a compression mechanism according to the present utility model;
FIG. 5 is a schematic view of a spray assembly according to the present utility model;
FIG. 6 is a schematic view of the structure of the chip bin according to the utility model;
reference numerals illustrate:
the device comprises a base, a cutting platform, a 12-opening, a 13-cleaning mechanism, a 131-scraping plate, a 132-first slideway, a 133-sliding block, a 134-first screw, a 135-first motor, 14-supporting legs, a 20-cutting mechanism, a 30-waste bin, a 31-blanking channel, a 32-discharge opening, a 33-adjusting component, a 331-sliding rail, a 332-driving shaft, a 333-third motor, a 34-sealing door, a 41-compression plate, a 42-second screw, a 43-worm wheel, a 44-worm, a 45-second motor, a 50-chip bin, a 51-partition plate, a 52-first chamber, a 53-second chamber, a 54-receiving groove, a 55-water filtering hole, a 56-taking opening, a 60-spraying component, a 61-spraying pipe, a 62-spraying head, a 63-water tank, a 64-first pipeline, a 65-water inlet pipe, a 66-rotating joint, a 67-swinging component, a 671-gear, a 672-rack, a 673-hydraulic cylinder, a 70-dust removing pipe and a 71-filtering screen.
Detailed Description
Technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it should be apparent that in the following description, specific details are set forth such as the specific system structure, technology, etc. for the purpose of illustration rather than limitation, in order to provide a thorough understanding of the embodiments of the present utility model. It will be apparent, however, to one skilled in the art that the present utility model may be practiced in other embodiments that depart from these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted so as not to obscure the description of the present utility model with unnecessary detail.
The utility model provides a waste collection device for vehicle carpet production, which can be seen from the accompanying drawings 1 to 6 in the specification, and mainly comprises the following parts or components: the base 10, cutting mechanism 20, waste bin 30, cleaning mechanism 13 and debris bin 50 are connected as follows:
the base 10 is of a hollow structure, a cutting platform 11 is arranged on the base, and an opening 12 is arranged on the first side of the base 10; the cutting mechanism 20 is arranged on the cutting platform 11 and is used for cutting the carpet on the cutting platform 11; the waste bin 30 is arranged in the base 10, a blanking channel 31 communicated with the cutting platform 11 is arranged at the upper end of the waste bin 30, a discharge opening 32 matched with the opening 12 is arranged at the first side of the waste bin, two sealing doors 34 which can be opened and closed under the action of an adjusting component 33 are arranged at the discharge opening 32, and a compression mechanism is arranged in the waste bin 30 and used for compressing waste in the waste bin 30; the cleaning mechanism 13 is arranged on the cutting platform 11 and is used for cleaning the waste materials on the cutting platform 11 into the blanking channel 31; the chip box 50 is arranged in the base 10 and is communicated with the blanking channel 31 through a dust removing pipe 70, and an air extracting fan is arranged in the dust removing pipe 70.
After the carpet for the vehicle is cut under the action of the cutting mechanism 20 on the cutting platform 11, a worker takes out a finished product, and the waste is left on the cutting platform 11, at this time, the waste on the cutting platform 11 is cleaned into the blanking channel 31 by the cleaning mechanism 13, and when the waste is in the blanking channel 31, the waste can be pumped out of the waste by the action of the air suction fan and then sent into the waste box 50, so that the waste is prevented from flying out during transportation, and the working environment is polluted. Waste materials can enter the waste material box 30 through the blanking channel 31, then the waste materials in the waste material box 30 are compressed by the compression mechanism, the volume of the waste materials is reduced, when the waste materials need to be transported, the two sealing doors 34 can be opened through the adjusting component 33, and the compressed waste materials can be taken out from the discharge hole 32.
As an example, as can be seen from fig. 1 of the specification, the cleaning mechanism 13 includes: the brush arranged at the lower end of the scraper 131 is slidably arranged on the cutting platform 11, a first slideway 132 is arranged on the cutting platform 11, and the end part of the scraper 131 is connected with a sliding block 133 in the first slideway 132; the first screw 134 is parallel to the first slideway 132 and is rotatably arranged on the cutting platform 11, and the first screw 134 is in threaded connection with and penetrates through the scraper 131; the output end of the first motor 135 is connected to the end of the first screw 134. When the first motor 135 drives the first screw 134 to rotate, the scraper 131 can be driven to slide on the cutting platform 11, so that the waste on the cutting platform 11 is cleaned, and the waste is pushed into the blanking channel 31.
In this embodiment, as can be seen from fig. 1 of the specification, the compression mechanism includes: the compression plate 41 is slidably disposed within the waste bin 30; the first end of the second screw rod 42 is connected with the compression plate 41, and the second end is connected with the second end of the waste bin 30 in a sliding manner and penetrates through the second end; the worm wheel 43 is rotatably arranged on the waste bin 30, and the second screw 42 is in threaded connection with and penetrates through the worm wheel 43; the worm 44 is rotated by the second motor 45 and is meshed with the worm wheel 43.
When the second motor 45 drives the worm 44 to rotate, the worm wheel 43 can be driven to synchronously rotate, because the worm wheel 43 is in threaded connection with the second screw rod 42, when the worm wheel 43 rotates, the second screw rod 42 can be driven to advance along the axial direction of the worm wheel 42, so that the compression plate 41 is driven to compress waste materials in the waste material box 30, the volume of the waste materials is reduced, further, workers can transport more waste materials once, and meanwhile, the worm wheel 43 of the worm 44 can provide a larger transmission ratio, so that the compression plate 41 can compress the waste materials more easily, and the compression effect is improved.
As an example, as can be seen from fig. 1 of the specification, the adjusting assembly 33 includes: the sliding rail 331 is arranged on the bottom surface of the base 10 between the opening 12 and the discharge hole 32, and the two sealing doors 34 are slidably arranged in the sliding rail 331; the driving shaft 332 is disposed parallel to the sliding rail 331, and two threaded sections with opposite rotation directions are disposed on the driving shaft 332, each threaded section is in threaded connection with and penetrates through the corresponding sealing door 34, and the driving shaft 332 can be driven to rotate by the third motor 333.
When the third motor 333 rotates, the driving shaft 332 is adjusted to rotate, and the two sealing doors 34 are respectively connected with the two threaded sections with opposite rotation directions, so that the driving shaft 332 rotates to drive the two sealing doors 34 to move towards or away from each other, thereby controlling the opening and closing of the discharge opening 32, and when the sealing doors 34 are opened, the compression plate 41 can push out the compressed waste material from the waste bin 30.
In this embodiment, as shown in fig. 1 of the present disclosure, a partition plate 51 is disposed in the chip box 50, the partition plate 51 divides the chip box 50 into a first chamber 52 and a second chamber 53, a dust removing pipe 70 is communicated with the first chamber 52, a spraying assembly 60 is disposed in the first chamber 52, a connecting channel is disposed on the partition plate 51 and is communicated with the first chamber 52 and the second chamber 53, a detachable receiving groove 54 is disposed in the second chamber 53 below the connecting channel, a water filtering hole 55 is disposed at the bottom of the receiving groove 54, and a material taking opening 56 adapted to the receiving groove 54 is disposed on the chip box 50. The lower end of the partition plate 51 is inclined toward the receiving groove 54.
After the scraps enter the first chamber 52, the scraps can be wetted under the action of the spraying assembly 60 and then fall on the partition plate 51, the lower end of the partition plate 51 is obliquely arranged towards the direction of the receiving groove 54, the scraps on the partition plate 51 can be flushed into the receiving groove 54 under the flushing of water flow, the water can enter the second chamber 53 through the water filtering holes 55, the scraps can be left in the receiving groove 54, the receiving groove 54 can be taken out through the material taking opening 56, and then the wetted scraps are taken out and transported, so that the scraps are prevented from flying to pollute the environment.
In this embodiment, as can be seen in fig. 1 of the drawings, the spray assembly 60 comprises: the shower pipe 61 is rotatably provided in the first chamber 52 by the driving of the swing member 67, and a plurality of spray heads 62 are provided on the shower pipe 61; the water tank 63 communicates with the second chamber 53 through a first pipe 64; one end of the water inlet pipe 65 is communicated with the water tank 63, and the other end is communicated with the spray pipe 61 through the rotary joint 66. The water pump is arranged on the water inlet pipe 65, water in the water tank 63 can flow into the spray pipe 61 through the water inlet pipe 65 and is sprayed out from the spray head 62 to wet the chips, and meanwhile the swing member 67 can swing the spray pipe 61, so that the spray area of the spray head 62 is increased, and dead angles are reduced.
In this embodiment, as can be seen from fig. 1 of the specification, the swinging member 67 includes: the gear 671 is arranged on the spray pipe 61; the rack 672 is slidably disposed on the debris bin 50 under the drive of a hydraulic cylinder 673, and the rack 672 is meshed with a gear 671. When the piston rod of the hydraulic cylinder 673 stretches, the rack 672 can be driven to slide in a reciprocating manner, and as the rack 672 is meshed with the gear 671, the rack 672 can be regulated to rotate in a positive and negative alternating manner while the rack 671 slides in a reciprocating manner, so that the spray pipe 61 is driven to swing, and the spray area of the spray head 62 is increased.
As an example, as shown in fig. 1 of the specification, the end of the dust removing tube 70 near the blanking passage 31 is provided with a filter screen 71. Avoiding waste from being sucked into the dust removal pipe 70 and reducing abrasion to the suction fan.
In this embodiment, as can be seen from fig. 1 of the specification, a support leg 14 is provided below the base 10. The receiving surface of the transfer trolley can extend into the lower part of the base 10, and after the waste is pushed out of the discharge hole 32 by the compression plate 41, the waste can fall on the transfer trolley, so that the transfer of workers is facilitated.
It should be noted that in this patent application, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus, does not include, without limitation, additional elements that are defined by the term "include" an.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model, and are intended to be included in the scope of the present utility model.

Claims (10)

1. Waste collection device for automotive carpet production, characterized in that includes:
the base is of a hollow structure, a cutting platform is arranged on the base, and an opening is formed in the first side of the base;
the cutting mechanism is arranged on the cutting platform and used for cutting the carpet on the cutting platform;
the waste bin is arranged in the base, a blanking channel communicated with the cutting platform is arranged at the upper end of the waste bin, a discharge hole matched with the opening is arranged at the first side of the waste bin, two sealing doors which can be opened and closed under the action of an adjusting component are arranged at the discharge hole, and a compression mechanism is arranged in the waste bin and used for compressing waste in the waste bin;
the cleaning mechanism is arranged on the cutting platform and is used for cleaning the waste on the cutting platform into the blanking channel;
the chip box is arranged in the base and communicated with the blanking channel through a dust removing pipe, and an air exhaust fan is arranged in the dust removing pipe.
2. The apparatus for collecting waste from the production of automotive carpets according to claim 1, wherein said cleaning mechanism comprises:
the brush arranged at the lower end of the scraper blade is slidably arranged on the cutting platform, a first slideway is arranged on the cutting platform, and the end part of the scraper blade is connected with a sliding block in the first slideway;
the first screw rod is parallel to the first slideway and rotatably arranged on the cutting platform, and is in threaded connection with the scraping plate and penetrates through the scraping plate;
and the output end of the first motor is connected with the end part of the first screw rod.
3. A waste collection device for automotive carpet production according to claim 2 wherein said compression mechanism comprises:
a compression plate slidably disposed within the waste bin;
the first end of the second screw rod is connected with the compression plate, and the second end of the second screw rod is connected with the second end of the waste bin in a sliding manner and penetrates through the second end of the waste bin;
the worm wheel is rotatably arranged on the waste box, and the second screw rod is in threaded connection with the worm wheel and penetrates through the worm wheel;
the worm is driven by the second motor to rotate and meshed with the worm wheel.
4. The apparatus of claim 1, wherein the adjustment assembly comprises:
the sliding rail is arranged on the bottom surface of the base between the opening and the discharge hole, and the two sealing doors are slidably arranged in the sliding rail;
the driving shaft is arranged in parallel with the sliding rail, two threaded sections with opposite screwing directions are arranged on the driving shaft, each threaded section is connected with the corresponding sealing door in a threaded manner and penetrates through the sealing door, and the driving shaft can rotate under the driving of the third motor.
5. The waste collection device for automotive carpet production according to claim 4, wherein a partition plate is arranged in the scrap box, the partition plate is used for dividing the scrap box into a first cavity and a second cavity, the dust removal pipe is communicated with the first cavity, a spraying assembly is arranged in the first cavity, a connecting channel which is communicated with the first cavity and the second cavity is arranged on the partition plate, a detachable receiving groove is arranged in the second cavity below the connecting channel, a water filtering hole is formed in the bottom of the receiving groove, and a material taking opening which is matched with the receiving groove is formed in the scrap box.
6. The apparatus of claim 5, wherein the spray assembly comprises:
the spray pipe is rotatably arranged in the first cavity under the drive of the swinging component, and a plurality of spray heads are arranged on the spray pipe;
the water tank is communicated with the second chamber through a first pipeline;
one end of the water inlet pipe is communicated with the water tank, and the other end of the water inlet pipe is communicated with the spray pipe through a rotary joint.
7. The apparatus for collecting waste for producing carpet for vehicle according to claim 6, wherein said swinging member comprises:
the gear is arranged on the spray pipe;
the rack is slidably arranged on the debris box under the drive of the hydraulic cylinder and is meshed with the gear.
8. The waste collection device for automotive carpet production of claim 1, wherein the dust removal tube is provided with a filter screen near an end of the blanking channel.
9. The waste collection device for automotive carpet manufacture of claim 5, wherein the lower end of the partition is inclined toward the receiving chute.
10. A waste collection device for automotive carpet production according to any one of claims 1 to 9, wherein feet are provided below the base.
CN202223329060.7U 2022-12-13 2022-12-13 Waste collection device for automotive carpet production Active CN219075815U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223329060.7U CN219075815U (en) 2022-12-13 2022-12-13 Waste collection device for automotive carpet production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223329060.7U CN219075815U (en) 2022-12-13 2022-12-13 Waste collection device for automotive carpet production

Publications (1)

Publication Number Publication Date
CN219075815U true CN219075815U (en) 2023-05-26

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ID=86404379

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223329060.7U Active CN219075815U (en) 2022-12-13 2022-12-13 Waste collection device for automotive carpet production

Country Status (1)

Country Link
CN (1) CN219075815U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117184533A (en) * 2023-09-19 2023-12-08 四川通妙科技有限公司 Negative pressure collection equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117184533A (en) * 2023-09-19 2023-12-08 四川通妙科技有限公司 Negative pressure collection equipment

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