CN219068916U - tuber crop harvester - Google Patents
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- CN219068916U CN219068916U CN202320157791.3U CN202320157791U CN219068916U CN 219068916 U CN219068916 U CN 219068916U CN 202320157791 U CN202320157791 U CN 202320157791U CN 219068916 U CN219068916 U CN 219068916U
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- 239000000463 material Substances 0.000 claims abstract description 39
- 238000000926 separation method Methods 0.000 claims abstract description 30
- 239000002689 soil Substances 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 18
- 238000010008 shearing Methods 0.000 claims abstract description 16
- 239000010902 straw Substances 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 7
- 238000009412 basement excavation Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 238000012216 screening Methods 0.000 abstract description 3
- 230000007246 mechanism Effects 0.000 abstract 1
- 238000003306 harvesting Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 244000247812 Amorphophallus rivieri Species 0.000 description 1
- 235000001206 Amorphophallus rivieri Nutrition 0.000 description 1
- 240000008892 Helianthus tuberosus Species 0.000 description 1
- 235000003230 Helianthus tuberosus Nutrition 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 229920002752 Konjac Polymers 0.000 description 1
- 241001124569 Lycaenidae Species 0.000 description 1
- 206010035148 Plague Diseases 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 235000010485 konjac Nutrition 0.000 description 1
- 239000000252 konjac Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000012876 topography Methods 0.000 description 1
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- Pretreatment Of Seeds And Plants (AREA)
Abstract
Description
技术领域technical field
本实用新型属于农用机械技术领域,具体涉及一种块茎作物收获机。The utility model belongs to the technical field of agricultural machinery, in particular to a harvester for tuber crops.
背景技术Background technique
块茎类作物是我国重要的经济作物,市场需求量很大,全国种植面积逐年增长,块茎类作物生产已成为部分地区农村经济的一个重要的增长点。块茎类作物收获,因时间短、劳动强度大, 是困扰块茎类作物发展的主要因素之一, 机械化收获是块茎类作物产业链中瓶颈问题。Tuber crops are important economic crops in my country, and the market demand is very large. The national planting area is increasing year by year. The production of tuber crops has become an important growth point of rural economy in some areas. The harvesting of tuber crops is one of the main factors that plague the development of tuber crops due to short time and high labor intensity. Mechanized harvesting is a bottleneck problem in the tuber crop industry chain.
块茎类作物包括马铃薯、红薯、菊芋、魔芋等,块茎类作物长在作物根部并埋藏于土壤中,不同于其他作物生长在作物秸秆上。块茎类作物的生长特点决定了块茎类作物收获机具结构特殊性、复杂性和高动力消耗。Tuber crops include potatoes, sweet potatoes, Jerusalem artichoke, konjac, etc. Tuber crops grow on the roots of the crops and are buried in the soil, unlike other crops that grow on crop stalks. The growth characteristics of tuber crops determine the special structure, complexity and high power consumption of tuber crop harvesting machines.
我国块茎类作物种植属于小地块分散种植, 适合中小型收获机械。因此, 市场急需中小型收获机械,能一次完成块茎类作物收获过程的挖掘、土茎分离、茎块筛选、分级装袋等工序, 使人工劳动强度降到最低程度。同时, 机器的适应性一定要强,要适应不同土壤比阻、地形和耕作制度的要求。The planting of tuber crops in my country belongs to scattered planting in small plots, which is suitable for small and medium-sized harvesting machines. Therefore, the market is in urgent need of small and medium-sized harvesting machinery, which can complete the processes of excavation, soil stem separation, stem screening, grading bagging and other processes during the harvesting process of tuber crops at one time, so as to minimize the labor intensity. At the same time, the adaptability of the machine must be strong, and it must adapt to the requirements of different soil specific resistance, topography and farming system.
实用新型内容Utility model content
本实用新型根据我国块茎类作物小地块分散种植的特点,提供了一种块茎作物收获机,一次完成块茎类作物收获过程的挖掘、土茎分离、茎块筛选、分级装袋等工序, 使人工劳动强度降到最低程度。According to the characteristics of scattered planting of tuber crops in small plots in my country, the utility model provides a tuber crop harvester, which can complete the processes of excavation, soil stem separation, stem block screening, grading bagging and other processes in the tuber crop harvesting process at one time. The labor intensity is reduced to the minimum.
为此,本实用新型采用如下技术方案:For this reason, the utility model adopts following technical scheme:
一种块茎作物收获机,包括履带式车体、割秧系统、挖土系统、滚筒式分离系统和收集系统;A tuber crop harvester, comprising a crawler car body, a seedling cutting system, a digging system, a drum type separation system and a collection system;
所述履带式车体包括车辆底盘、履带装置和动力装置,履带式车体上方设有驾驶室,车辆底盘为矩形框架结构且车辆底盘中空;The crawler car body includes a vehicle chassis, a crawler device and a power unit, a cab is arranged above the crawler car body, the vehicle chassis is a rectangular frame structure and the vehicle chassis is hollow;
所述割秧系统设于履带式车体头端,割秧系统用于割断秸秆;割秧系统包括双排剪装置,双排剪装置包括与车头平行的固定剪,固定剪固定连接于车头上且贴近地面;固定剪前端呈锯齿状,固定剪上方紧贴固定剪连接有滑动剪,滑动剪前端呈锯齿状,滑动剪上连接有用于带动滑动剪左右往复运动的驱动件,滑动件往复运动时前端锯齿与固定剪的锯齿相互交错剪断秸秆;The seedling cutting system is arranged at the head end of the crawler-type car body, and the seedling cutting system is used to cut straw; the seedling cutting system includes a double-row shearing device, and the double-row shearing device includes fixed shears parallel to the front of the car, and the fixed shears are fixedly connected to the front of the car And close to the ground; the front end of the fixed shears is serrated, and the top of the fixed shears is close to the fixed shears and connected with sliding shears. The saw teeth of the front end and the saw teeth of the fixed scissors are interlaced to cut the straw;
所述挖土系统设于割秧系统后方且位于车辆底盘中央下方位置,挖土系统包括倾斜设置的挖掘铲,挖掘铲呈楔形且楔形尖端朝向地面;挖掘铲左右两侧前部与车辆底盘之间连接有转动轴,挖掘铲左右两侧后部与车辆底盘之间连接有液压缸,液压缸伸长或缩短时调整挖掘铲与地平面的夹角;The soil digging system is arranged behind the seedling cutting system and is located at the lower center of the vehicle chassis. The soil digging system includes a digging shovel arranged obliquely. The digging shovel is wedge-shaped and the tip of the wedge faces the ground; There is a rotating shaft connected between them, and a hydraulic cylinder is connected between the left and right rear parts of the excavating shovel and the vehicle chassis. When the hydraulic cylinder is extended or shortened, the angle between the excavating shovel and the ground plane is adjusted;
所述滚筒式分离系统连接于挖土系统后方,滚筒式分离系统包括连接于车辆底盘内壁一侧的若干链轮,链轮由前向后倾斜向上布设,链轮上传动连接有链条,车辆底盘内壁另一侧设有对应的链轮和链条,两根链条之间等距间隔布设有连杆,链条转动时连杆用于输送块茎作物并震动筛土;The drum-type separation system is connected to the rear of the excavation system. The drum-type separation system includes a number of sprockets connected to one side of the inner wall of the vehicle chassis. The other side of the inner wall is provided with corresponding sprockets and chains, and connecting rods are arranged at equidistant intervals between the two chains. When the chains rotate, the connecting rods are used to transport tuber crops and vibrate and sieve soil;
所述收集系统包括物料提升带和收集箱,收集箱设于履带式车体顶部,物料提升带底部连接滚筒式分离系统尾端,物料提升带上部延伸至收集箱中;滚筒式分离系统尾端物料落至物料提升带上,并由物料提升带传送至收集箱中。The collection system includes a material lifting belt and a collection box, the collection box is arranged on the top of the crawler car body, the bottom of the material lifting belt is connected to the tail end of the drum type separation system, and the upper part of the material lifting belt extends into the collection box; the tail end of the drum type separation system The material falls onto the material lifting belt and is conveyed to the collection box by the material lifting belt.
进一步地,所述割秧系统还包括突刺履带,突刺履带水平布设于双排剪装置后方,突刺履带传送方向与车头平行,突刺履带用于将双排剪装置剪下的秸秆转运至收获机侧面;Further, the seedling cutting system also includes a thrusting crawler, which is horizontally arranged behind the double-row shearing device, and the conveying direction of the thrusting crawler is parallel to the front of the vehicle, and the thrusting crawler is used to transfer the straw cut by the double-row shearing device to the side of the harvester ;
突刺履带顶面低于双排剪装置,突刺履带的长度等于收获机宽度;突刺履带外表面密布有向上凸起的突刺,突刺用于增大突刺履带对秸秆的摩擦力。The top surface of the spur crawler is lower than the double-row shearing device, and the length of the spur crawler is equal to the width of the harvester; the outer surface of the spur crawler is densely covered with upwardly protruding spurs, and the spurs are used to increase the friction force of the spur crawler on the straw.
进一步地,所述突刺履带末端设有卸料挡板,用于清理突刺上的茎叶;卸料挡板紧邻突刺履带固定于固定剪上,卸料挡板上设有若干供突刺穿过的槽口。Further, the end of the thorn track is provided with a discharge baffle for cleaning the stems and leaves on the thorn; the discharge baffle is fixed on the fixed shears next to the thorn track, and there are several holes for the thorn to pass through on the discharge baffle. notch.
进一步地,所述固定剪顶面设有两个竖直定位销,活动剪上设有两个与定位销对应的水平导向槽,活动剪的导向槽穿插于定位销中,定位销顶部设有用于限制活动剪竖直移动的挡块。Further, the top surface of the fixed shears is provided with two vertical positioning pins, and the movable shears are provided with two horizontal guide grooves corresponding to the positioning pins, the guide grooves of the movable shears are inserted into the positioning pins, and the top of the positioning pins is provided with The stopper used to limit the vertical movement of movable shears.
进一步地,所述驱动件包括摇臂和摇杆,摇臂一端固定于转轴上、另一端与摇杆头端销轴连接,摇杆尾端与活动剪端部销轴连接,转轴转动时通过摇杆和摇臂带动活动剪往复移动。Further, the drive part includes a rocker arm and a rocker. One end of the rocker arm is fixed on the rotating shaft, the other end is connected to the head end of the rocker with a pin shaft, and the tail end of the rocker is connected to the end of the movable scissors with a pin shaft. The rocking bar and the rocking arm drive the movable shears to move back and forth.
进一步地,所述物料提升带上设有间隔布设的隔板。Further, the material lifting belt is provided with partitions arranged at intervals.
进一步地,所述滚筒式分离系统与物料提升带之间设有导料槽,导料槽呈锥形,连接滚筒式分离系统一端敞口大、连接物料提升带一侧敞口小。Further, a material guide groove is provided between the drum type separation system and the material lifting belt, and the material guide groove is conical in shape, with a large opening at the end connected to the drum type separation system and a small opening at the side connected with the material lifting belt.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1.割秧系统完成了茎叶与块茎分离,同时系统中设计了垂直于车体运动方向的突刺履带,将茎叶转移至固定位置,提高了农作物收获时的分类及收获效率;1. The seedling cutting system completes the separation of stems, leaves and tubers. At the same time, the system is designed with a spur crawler perpendicular to the moving direction of the vehicle body, which transfers the stems and leaves to a fixed position, improving the classification and harvesting efficiency of crops;
2.挖土系统中挖掘铲的设计提高了挖土效率,在多种土质条件下都可顺利挖掘,方便收获块茎作物;2. The design of the digging shovel in the digging system improves the digging efficiency, and it can dig smoothly under various soil conditions, which is convenient for harvesting tuber crops;
3.滚筒式分离系统,达到作物与土壤分离的目的,较传统收获机适应性更强。3. The drum type separation system achieves the purpose of separating crops and soil, and is more adaptable than traditional harvesters.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是图1的侧面示意图;Fig. 2 is a schematic side view of Fig. 1;
图3是实用新型双排剪装置的示意图;Fig. 3 is the schematic diagram of utility model double row shearing device;
图4是本实用新型突刺履带的示意图;Fig. 4 is the schematic diagram of the spur crawler of the utility model;
图5是本实用新型滚筒式分离系统的示意图;Fig. 5 is the schematic diagram of the utility model drum type separation system;
图6是本实用新型导料槽的结构示意图;Fig. 6 is the structural representation of the guide groove of the utility model;
图7是本实用新型卸料挡板的主视图;Fig. 7 is the front view of the discharge baffle of the utility model;
图中:1-履带式车体,2-驾驶室,3-收集箱,4-固定剪,5-活动剪,6-摇臂,7-摇杆,8-定位销,9-导向槽,10-突刺履带,11-卸料挡板,111-槽口,12-挖掘铲,13-支撑杆,14-液压缸,15-滚筒式分离系统,151-链轮,152-链条,153-连杆,16-导料槽,17-物料提升带。In the figure: 1-crawler car body, 2-cab, 3-collection box, 4-fixed scissors, 5-movable scissors, 6-rocker arm, 7-rocker bar, 8-locating pin, 9-guide groove, 10-spur crawler, 11-discharge baffle, 111-notch, 12-digging shovel, 13-support rod, 14-hydraulic cylinder, 15-roller separation system, 151-sprocket, 152-chain, 153- Connecting rod, 16-material guide groove, 17-material lifting belt.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示,一种块茎作物收获机,包括履带式车体1、割秧系统、挖土系统、滚筒式分离系统15和收集系统。As shown in Figure 1, a kind of tuber crop harvester comprises
履带式车体1包括车辆底盘、履带装置和动力装置,履带式车体1上方设有驾驶室2,车辆底盘为矩形框架结构且车辆底盘中空。履带式车体1采用电力驱,电动力车为当今社会发展的主流,节能环保。履带式可适应各种地形环境,同时履带对土壤的压力较小,不会破坏土壤。车体的车顶可设置太阳能电池板,履带导轮悬挂可设置浮动充电装置等。The
如图1和2所示,割秧系统设于履带式车体1头端,目的在于切割块茎作物的茎叶并将其转移至目标地点。割秧系统包括双排剪装置和突刺履带10,双排剪装置包括与车头平行的固定剪4,固定剪4固定连接于车头上且贴近地面;固定剪4前端呈锯齿状,固定剪4上方紧贴固定剪4连接有滑动剪,滑动剪前端呈锯齿状,滑动剪上连接有用于带动滑动剪左右往复运动的驱动件,滑动件往复运动时前端锯齿与固定剪4的锯齿相互交错剪断秸秆。如图3所示,固定剪4顶面设有两个竖直定位销8,活动剪5上设有两个与定位销8对应的水平导向槽9,活动剪5的导向槽9穿插于定位销8中,定位销8顶部设有用于限制活动剪5竖直移动的挡块。As shown in Figures 1 and 2, the seedling cutting system is arranged at the head end of the
与滑动剪连接的驱动件包括摇臂6和摇杆7,摇臂6一端固定于转轴上、另一端与摇杆7头端销轴连接,摇杆7尾端与活动剪5端部销轴连接,转轴转动时通过摇杆7和摇臂6带动活动剪5往复移动。The driving part connected with the sliding shears includes a rocking arm 6 and a rocking bar 7, one end of the rocking arm 6 is fixed on the rotating shaft, the other end is connected with the pin shaft at the head end of the rocking bar 7, and the tail end of the rocking bar 7 is connected with the pin shaft at the end of the
如图1和4所示,突刺履带10水平布设于双排剪装置后方,突刺履带10传送方向与车头平行,突刺履带10用于将双排剪装置剪下的秸秆转运至收获机侧面。突刺履带10顶面低于双排剪装置,突刺履带10的长度等于收获机宽度;突刺履带10外表面密布有向上凸起的突刺,突刺用于增大突刺履带10对秸秆的摩擦力。突刺履带10末端设有卸料挡板11,用于清理突刺上的茎叶;卸料挡板11紧邻突刺履带10固定于固定剪4上,卸料挡板11上设有若干供突刺穿过的槽口111(如图7所示)。突刺履带10茎叶钩起并向车体一旁转移,将茎叶转移至固定位置,方便块茎分离及后续农田的整理,此设计可与捆扎装置配套使用。As shown in Figures 1 and 4, the
如图2所示,挖土系统设于割秧系统后方且位于车辆底盘中央下方位置,挖土系统包括倾斜设置的挖掘铲12,挖掘铲12呈楔形且楔形尖端朝向地面;挖掘铲12左右两侧前部与车辆底盘之间连接有支撑杆13,支撑杆13上连接有转动轴,挖掘铲12左右两侧后部与车辆底盘之间连接有液压缸14,液压缸14伸长或缩短时调整挖掘铲12与地平面的夹角。车体不断前行,挖掘铲12前端的土壤不断挤压挖掘铲12后端的土壤,使后端的土壤不断向铲尾移动,使块茎作物及大量土壤进入滚筒式分离系统15。As shown in Figure 2, the digging system is arranged at the rear of the seedling cutting system and is positioned at the lower position of the vehicle chassis center. The digging system includes a digging
如图2和5所示,滚筒式分离系统15连接于挖土系统后方,滚筒式分离系统15包括连接于车辆底盘内壁一侧的若干链轮151,链轮151由前向后倾斜向上布设,链轮151上传动连接有链条152,车辆底盘内壁另一侧设有对应的链轮151和链条152,两根链条152之间等距间隔布设有连杆153,链条152转动时连杆153用于输送块茎作物并震动筛土。大量土壤及块茎作物落入由多根圆管组成的滚筒平面上,滚筒平面在驱动轮作用下旋转,将土壤及块茎向后转移,细土壤从圆管缝隙掉落,土块及块茎作物继续向后转移进入收集系统中。As shown in Figures 2 and 5, the drum
如图1和2所示,收集系统包括物料提升带17和收集箱3,收集箱3设于履带式车体1顶部,物料提升带17底部连接滚筒式分离系统15尾端,物料提升带17上部延伸至收集箱3中;滚筒式分离系统15尾端物料落至物料提升带17上,并由物料提升带17传送至收集箱3中。滚筒式分离系统15与物料提升带17之间设有导料槽16,导料槽16呈锥形,连接滚筒式分离系统15一端敞口大、连接物料提升带17一侧敞口小。需要说明的是,物料提升带17选用带壳体的竖直提升带,物料提升带17上设有间隔布设的隔板。壳体底部为物料入口顶部为物料出口,导料槽16端部连接壳体的物料入口。As shown in Figures 1 and 2, the collection system includes a
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