CN219068106U - Guide rail and support for sloping roof photovoltaic support - Google Patents
Guide rail and support for sloping roof photovoltaic support Download PDFInfo
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- CN219068106U CN219068106U CN202223286246.9U CN202223286246U CN219068106U CN 219068106 U CN219068106 U CN 219068106U CN 202223286246 U CN202223286246 U CN 202223286246U CN 219068106 U CN219068106 U CN 219068106U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本实用新型属于光伏制备技术领域,具体涉及一种坡屋面光伏支架用导轨及支架。The utility model belongs to the technical field of photovoltaic preparation, in particular to a guide rail and a support for a photovoltaic support on a sloping roof.
背景技术Background technique
目前各类房屋的坡屋面,尺寸、形状各式各样,就形状而言,有三角形、矩形、平行四边形、梯形等,当在这种屋面安装光伏组件与支架,如何布置的合理和美观,让坡屋面发电利用率最大化,就会变的相当困难。At present, the sloping roofs of various houses have various sizes and shapes. In terms of shapes, there are triangles, rectangles, parallelograms, trapezoids, etc. When installing photovoltaic modules and brackets on such roofs, how to arrange them reasonably and beautifully, It will become quite difficult to maximize the utilization rate of power generation of sloping roofs.
现有技术中,例如专利一种用于坡屋面的光伏支架,专利公开号CN210002730U,该专利中包括配重组件、框架主体和导轨,框架主体铺设在坡屋面上,通过配重组件与坡屋面接触,未涉及将光伏组件布置在不同尺寸、形状的屋面。又如专利一种用于带瓦坡屋面的光伏支架,专利公开号:CN214498127U,该专利主要介绍如何将屋面横梁固定在屋面,然后在屋面横梁上安装光伏组件,同样未涉及将光伏组件布置在不同尺寸、形状的屋面。In the prior art, for example, there is a patent for a photovoltaic support for sloping roofs, the patent publication number is CN210002730U, which includes a counterweight assembly, a frame body and guide rails. Contact, does not involve arranging photovoltaic modules on roofs of different sizes and shapes. Another example is the patent of a photovoltaic support for tiled roofs, patent publication number: CN214498127U. This patent mainly introduces how to fix the roof beams on the roof, and then install photovoltaic modules on the roof beams. It also does not involve placing photovoltaic modules on the roof. Roofs of different sizes and shapes.
现有设计的光伏支架产品,由于存在坡屋面的尺寸、形状不一的困难,工人在施工时,固定光伏组件的导轨往往要根据屋面的尺寸进行现场截断,增加了施工使用的工具,又增加施工的难度和工作量;如果采用预先定制长度的导轨,在现场施工时,还要翻找对应位置的导轨,其管理和施工效率都有影响,并且现场的情况千变万化,可能会出现尺寸适配困难,需要现场加工甚至重做的情形。Due to the difficulty in the size and shape of the sloping roof of the existing design of photovoltaic support products, the guide rails for fixing photovoltaic modules often have to be cut off on site according to the size of the roof when workers are constructing, which increases the number of tools used in construction and increases Difficulty and workload of construction; if a pre-customized length guide rail is used, the guide rail at the corresponding position must be rummaged during on-site construction, which will affect management and construction efficiency, and the situation on the site is ever-changing, and size adaptation may occur Difficult situations that require on-site processing or even redoing.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提出了一种坡屋面光伏支架及其安装方法。In order to solve the above technical problems, the utility model proposes a sloping roof photovoltaic bracket and an installation method thereof.
为了达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
本实用新型公开一种坡屋面光伏支架用导轨,所述导轨包括型材本体和导轨连接件,所述型材本体包括内导轨和外导轨,所述导轨连接件为内外轨连接件,所述内导轨可滑动的插设于外导轨的腔体中,所述内导轨、外导轨均在对应位置设有导轨槽,所述内外轨连接件包括连接板和分别设于内导轨、外导轨的导轨槽中的连接螺栓,所述内导轨、外导轨通过连接板和连接螺栓固定连接,所述导轨槽为C形或T形。The utility model discloses a guide rail for photovoltaic brackets on sloping roofs. The guide rail includes a profile body and a guide rail connector. The profile body includes an inner guide rail and an outer guide rail. The guide rail connector is an inner and outer rail connector. The inner guide rail Slidably inserted in the cavity of the outer guide rail, the inner guide rail and the outer guide rail are provided with guide rail grooves at corresponding positions, and the inner and outer rail connectors include connecting plates and guide rail grooves respectively arranged on the inner guide rail and the outer guide rail The connecting bolts in the inner guide rail and the outer guide rail are fixedly connected through the connecting plate and the connecting bolts, and the guide rail groove is C-shaped or T-shaped.
两个型材本体之间通过连接结构组合,能够实现导轨长度在一定范围内任意调节,因此能满足各种异型坡屋面上安装光伏组件的需求,克服了现有技术需要精确测量尺寸数据,并需要精确切割导轨带来的工作量的增加和效率的降低。The combination of the two profile bodies through the connection structure can realize the arbitrary adjustment of the length of the guide rail within a certain range, so it can meet the needs of installing photovoltaic modules on various special-shaped sloping roofs, overcome the need for accurate measurement of dimensional data in the existing technology, and the need The increase in workload and the decrease in efficiency brought about by precise cutting of guide rails.
通过内导轨和外导轨及内外轨连接件,能够实现导轨长度在一定范围内任意调节,因此能满足各种异型坡屋面上安装光伏组件的需求,克服了现有技术需要精确测量尺寸数据,并精切切割导轨带来的工作量的增加和效率的降低。Through the inner guide rail, outer guide rail and inner and outer rail connectors, the length of the guide rail can be adjusted arbitrarily within a certain range, so it can meet the needs of installing photovoltaic modules on various special-shaped slope roofs, overcome the need for accurate measurement of dimensional data in the existing technology, and The increase in workload and the decrease in efficiency caused by precision cutting guide rails.
进一步的,所述导轨槽设置于内导轨、外导轨相对的两个侧面,内导轨、外导轨具有相互嵌套的H形的型腔。Further, the guide rail groove is arranged on two opposite sides of the inner guide rail and the outer guide rail, and the inner guide rail and the outer guide rail have H-shaped cavities nested with each other.
进一步的,所述内导轨型腔内两个导轨槽的内壁之间设置有加强筋。Further, reinforcing ribs are provided between the inner walls of the two guide rail grooves in the cavity of the inner guide rail.
进一步的,所述内导轨的外壁上和/或外导轨的内壁上,沿长度方向设有多条用于是内导轨和外导轨之间形成点接触滑动的凸条。Further, on the outer wall of the inner guide rail and/or on the inner wall of the outer guide rail, there are a plurality of protrusions along the length direction for forming point contact sliding between the inner guide rail and the outer guide rail.
进一步的,型材本体的另一种实施方案,所述型材本体的一个侧面设有凸条,所述凸条的顶端具有平行于该侧面向两边延伸的延伸部,与凸条所在侧面相对的另一可侧面,设有连接导槽,所述凸条可滑动套设在连接导槽中;所述型材本体的另外两个相对的侧面上设有导轨槽,所述导轨连接件包括连接板和至少两个连接螺栓,所述两个型材本体通过连接板和分别设于不同型材本体的导轨槽中的连接螺栓固定连接,所述导轨槽为C形或T形。Further, in another embodiment of the profile body, one side of the profile body is provided with a raised strip, the top of the raised strip has an extension extending parallel to the side to both sides, and the other side opposite to the raised strip is One side is provided with a connecting guide groove, and the protruding strip is slidably set in the connecting guide groove; the other two opposite sides of the profile body are provided with guide rail grooves, and the guide rail connector includes a connecting plate and At least two connecting bolts, the two profile bodies are fixedly connected through the connecting plate and the connecting bolts respectively arranged in the guide rail grooves of different profile bodies, and the guide rail grooves are C-shaped or T-shaped.
本实用新型还公布了一种坡屋面光伏支架,包括上述任一所述的导轨,还包括连接件,所述连接件包括用于和导轨连接的托板、与外部支撑物固定连接的底板,以及连接托板与底板的伸长板。The utility model also discloses a sloping roof photovoltaic support, which includes any one of the above-mentioned guide rails, and also includes a connecting piece, the connecting piece includes a supporting plate for connecting with the guiding rail, and a bottom plate fixedly connected with an external support, and an extension plate connecting the supporting plate and the base plate.
进一步的,所述伸长板具有一水平延伸板,水平延伸板两端均设有折弯部,两个所述折弯部上均设有连接孔,所述底板和托板边沿均设有与折弯部适配的连接部,所述连接部上设有安装孔,所述底板和托板通过安装孔与连接孔用螺栓分别连接于延伸板的两端。Further, the extension board has a horizontal extension board, and both ends of the horizontal extension board are provided with bending parts, and the two bending parts are provided with connection holes, and the bottom board and the edge of the supporting board are provided with The connection part adapted to the bending part is provided with a mounting hole, and the bottom plate and the supporting plate are respectively connected to two ends of the extension plate by bolts through the mounting hole and the connection hole.
进一步的,所述连接孔和/或安装孔为腰型孔。Further, the connection holes and/or installation holes are waist-shaped holes.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型内、外导轨相互嵌套在一起的横截面示意图。Fig. 1 is a schematic cross-sectional view of the inner and outer guide rails nested together of the utility model.
图2为本实用新型内导轨与外导轨通过连接板连接安装的示意图。Fig. 2 is a schematic diagram of connecting and installing the inner guide rail and the outer guide rail through the connecting plate of the utility model.
图3为本实用新型内外轨连接件的示意图。Fig. 3 is a schematic diagram of the inner and outer rail connectors of the present invention.
图4-1为本实用新型光伏瓦或光伏组件通过光伏支架安装在坡屋面的示意图。Figure 4-1 is a schematic diagram of the photovoltaic tile or photovoltaic module of the present invention installed on the slope roof through the photovoltaic support.
图4-2为图4-1的局部示意图。Figure 4-2 is a partial schematic diagram of Figure 4-1.
图5为本实用新型内外轨连接件与导轨安装的示意图。Fig. 5 is a schematic diagram of the installation of the inner and outer rail connectors and the guide rail of the utility model.
图6为本实用新型在不同基础上采用的螺栓或螺丝的示意图。其中:光伏组件1;导轨2;外导轨21;内导轨22;连接件3;膨胀螺栓4;外六角钻尾螺栓5;自攻螺丝6;托板7;圆头方颈螺栓8;伸长板9;底板10;T型螺栓组件11;连接板12;瓦片13;凸条23、222、212;延伸部231;连接导槽24;导轨槽25、26、221、211;型腔27、224;加强筋223;折弯部91、92;连接部101、71;安装孔102、72。Fig. 6 is a schematic diagram of bolts or screws adopted by the utility model on different foundations. Among them:
具体实施方式Detailed ways
下面结合附图详细说明本实用新型的优选实施方式。Preferred embodiments of the present utility model will be described in detail below in conjunction with the accompanying drawings.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本文中的“包括”的表述是“开放式”表述,该“开放式”表述仅仅是指存在对应的部件或步骤,不应当解释为排除附加的部件或步骤。The expression "comprising" herein is an "open" expression, and the "open" expression only means that there are corresponding components or steps, and should not be interpreted as excluding additional components or steps.
一种坡屋面光伏支架用导轨,所述导轨包括型材本体和导轨连接件,所述型材本体具有相互滑动嵌套的连接结构,两个型材本体之间通过连接结构组合,并通过导轨连接件固定连接。A guide rail for a photovoltaic support on a sloping roof. The guide rail includes a profile body and a guide rail connector. The profile body has a connection structure that slides and nests with each other. The two profile bodies are combined through the connection structure and fixed by the guide rail connector. connect.
两个型材本体之间通过连接结构组合,能够实现导轨长度在一定范围内任意调节,因此能满足各种异型坡屋面上安装光伏组件的需求,克服了现有技术需要精确测量尺寸数据,并精切切割导轨带来的工作量的增加和效率的降低。The combination of the two profile bodies through the connection structure can realize the arbitrary adjustment of the length of the guide rail within a certain range, so it can meet the needs of installing photovoltaic modules on various special-shaped sloping roofs, overcome the need for accurate measurement of dimensional data in the existing technology, and accurately The increase in workload and the reduction in efficiency caused by cutting and cutting guide rails.
如图1和图2所示,为了达到本实用新型的目的,一种坡屋面光伏支架用导轨2,包括:内导轨22、外导轨21和内外轨连接件,所述内导轨22可滑动的插设于外导轨21的腔体中,所述内导轨22、外导轨21均在对应位置设有导轨槽221和211,所述内外轨连接件包括连接板12和分别设于内导轨22、外导轨21的导轨槽221和211中的连接螺栓11,所述内导轨22、外导轨21通过连接板12和连接螺栓11固定连接,所述导轨槽221/211为C形或T形,提中示例采用T形,外导轨的导轨槽211滑动套设在内导轨的导轨槽221中。As shown in Figures 1 and 2, in order to achieve the purpose of the utility model, a
通过内导轨22和外导轨21及内外轨连接件,能够实现导轨长度在一定范围内任意调节,因此能满足各种异型坡屋面上安装光伏组件的需求,克服了现有技术需要精确测量尺寸数据,并精切切割导轨带来的工作量的增加和效率的降低。且通过内导轨22和外导轨21交替套设,可以无限延长导轨,因为为施工带来了极大的便利性,而传统的导轨延长,需要现场切割,耗时费力。内导轨22、外导轨21的导轨槽221和211设置在一条轴线上,可以方便的通过连接板12,和分别设置在导轨槽221/211中的连接螺栓(一般采用T型螺栓组件,利用导轨槽的槽体限制,防止螺栓转动)进行连接,实现在一定范围内的内导轨向外的延伸或向外导轨内回缩,进而方便的调整整个导轨的长度,现场可以选择适合的外导轨(例如比需要的尺寸稍短),在选择一个适当尺寸的内导轨,既可以拼装出需要的精准尺寸的导轨。在根据测量尺寸在工厂预制各位置对应的导轨时,由于导轨长度可调,因此对于切割尺寸的精度要求大大降低。Through the
在图1的实施例示例中,所述导轨槽设置于内导轨22、外导轨21相对的两个侧面,内导轨22、外导轨21具有相互嵌套的H形的型腔。图1的示例中,内导轨22的H形型腔为224。导轨型材的两侧都设置导轨槽,方便组件的安装铺设。In the embodiment example shown in FIG. 1 , the guide rail grooves are arranged on two opposite sides of the
为了提升导轨强度,所述内导轨22的型腔224内两个导轨槽的内壁之间设置有加强筋223。In order to improve the strength of the guide rail, a reinforcing
在一些实施例中,所述内导轨22的外壁上和/或外导轨21的内壁上,沿长度方向分别设有多条用于是内导轨22和外导轨21之间形成点接触滑动的凸条222和212。In some embodiments, the outer wall of the
采用内、外导轨的形式,内外导轨是共轴滑动套设状态,内外导轨的高度差很小,为外导轨的管壁厚度,整体更加美观。本实用新型的技术方案,和现有技术完全依赖连接件连接不同,主要是通过相互滑动嵌套的结构形成可以调整导轨整体长度的结构,同时嵌套结构为相互连接的两个导轨之间构成了稳定的连接,连接件只是起到锁定的作用。而现有技术只能依靠连接件进行连接,对连接件的要求更高,且长度无法调整,如需调整,就需要切割或更换新的长度的导轨,费时耗力。It adopts the form of inner and outer guide rails. The inner and outer guide rails are coaxially sliding and sleeved. The height difference between the inner and outer guide rails is very small, which is the thickness of the outer guide rail. The overall appearance is more beautiful. The technical solution of the utility model is different from the prior art which completely relies on the connection of the connectors. It mainly forms a structure that can adjust the overall length of the guide rails by sliding and nesting each other. In order to ensure a stable connection, the connector only plays a locking role. However, the prior art can only rely on connectors for connection, which has higher requirements on the connectors, and the length cannot be adjusted. If adjustment is required, it is necessary to cut or replace the guide rail with a new length, which is time-consuming and labor-intensive.
本实用新型还公布了一种坡屋面光伏支架,用图4-1、图4-2所示,用于安装光伏组件,图4-1和图4-2中包括安装于瓦片13上方的光伏组件1。支架包括上述任一所述的导轨2,还包括连接件3,如图3所示,所述连接件3包括用于和导轨2连接的托板7、与外部支撑物(例如木架、钢架或者坡屋面水泥浇筑体)固定连接的底板10,以及连接托板7与底板10的伸长板9。连接件3通过膨胀螺栓4与混凝土坡屋面进行连接,当屋面为钢结构屋面时,使用外六角钻尾螺栓5进行连接,当屋面为木结构屋面时,使用自攻螺丝6进行连接,如图6所示。The utility model also discloses a sloping roof photovoltaic bracket, shown in Fig. 4-1 and Fig. 4-2, which is used for installing photovoltaic modules. Fig. 4-1 and Fig. Photovoltaic module1. Support comprises above-mentioned any described
在图3和图5的示例中,所述伸长板9具有一水平延伸板,水平延伸板两端均设有折弯部91和92,两个所述折弯部91和92上均设有连接孔,所述底板10和托板7边沿均设有与折弯部91和92分别适配的连接部,分别为101和71,所述连接部101和71上设有安装孔,分别为102和72,所述底板10和托板7通过安装孔与连接孔用螺栓分别连接于延伸板9的两端。托板7和底板10均与伸长板9通过圆头方颈螺栓8连接。In the examples shown in Figures 3 and 5, the
为了方便进行微调,所述连接孔和/或安装孔为腰型孔。一方面可以适应不同的瓦片状组件的结构,另一方面可以调节施工时的误差。For the convenience of fine-tuning, the connection hole and/or installation hole is a waist-shaped hole. On the one hand, it can adapt to the structure of different tile-like components, and on the other hand, it can adjust the error during construction.
本实用新型具有以下优点;1,在适应不同尺寸的坡屋面时,导轨通过内、外导轨结构配合,使用点接触滑动,减小摩擦力,使滑动更加顺畅;当导轨长度不够时,增加内、外导轨数量,使用连接板固定,实现导轨延长,当导轨延长过长,只需将导轨滑动到需要的长度后再固定,就可以减小导轨延伸的长度,就实现导轨伸长与缩短的功能,不需要截断导轨,减少的现场作业的工具,又减少了工人的工作量,同时又能让坡屋面的光伏支架布置的规整美观,发电利用率最大化。The utility model has the following advantages: 1. When adapting to sloping roofs of different sizes, the guide rail cooperates with the inner and outer guide rail structures, and the use point contacts and slides to reduce friction and make the sliding smoother; when the length of the guide rail is not enough, increase the inner , The number of outer guide rails is fixed by connecting plates to realize the extension of the guide rail. When the guide rail is extended too long, just slide the guide rail to the required length and then fix it, which can reduce the length of the guide rail extension and realize the extension and shortening of the guide rail. Function, there is no need to cut off the guide rail, the tools for on-site operations are reduced, and the workload of workers is reduced. At the same time, the photovoltaic brackets on the slope roof can be arranged neatly and beautifully, and the utilization rate of power generation can be maximized.
2,连接件可以适应不同结构形式的屋面,只需要更改连接的使用的零件,结构形式简单可靠;当屋面为混凝土屋面,连接件通过膨胀螺栓与混凝土坡屋面进行连接,当屋面为钢结构屋面时,使用外六角钻尾螺栓进行连接,当屋面为木结构屋面时,使用自攻螺丝进行连接。2. The connectors can be adapted to roofs of different structures, and only need to change the parts used for the connection. The structure is simple and reliable; when the roof is a concrete roof, the connectors are connected to the concrete sloping roof through expansion bolts; when the roof is a steel structure roof When the roof is a wooden structure roof, use self-tapping screws for connection.
3,连接件上多个腰型孔安装,一方面可以适应不同的瓦片结构,另一方面可以调节施工时的误差。实际安装时,屋面的瓦片可能是高度较高的琉璃瓦,也可能是高度很低的石片瓦或者沥青瓦,此时利用连接件上腰型孔调节高度,就可以实现在不同的瓦片结构安装,同时腰型孔也可以调节现场施工的误差,减少施工周期。3. The installation of multiple waist-shaped holes on the connecting piece can adapt to different tile structures on the one hand, and can adjust the error during construction on the other hand. In actual installation, the tiles on the roof may be glazed tiles with a high height, or stone tiles or asphalt tiles with a very low height. Structural installation, at the same time, the waist hole can also adjust the error of on-site construction and reduce the construction period.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and description are only illustrations The principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed for protection. The desired protection is defined by the appended claims and their equivalents.
Claims (8)
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| CN116094425B (en) * | 2022-12-08 | 2025-11-28 | 永臻科技股份有限公司 | Guide rail and support for sloping roof photovoltaic support |
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