CN219060873U - A High Formwork System for Large Industrial Plants - Google Patents
A High Formwork System for Large Industrial Plants Download PDFInfo
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- CN219060873U CN219060873U CN202223099825.2U CN202223099825U CN219060873U CN 219060873 U CN219060873 U CN 219060873U CN 202223099825 U CN202223099825 U CN 202223099825U CN 219060873 U CN219060873 U CN 219060873U
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- 238000009415 formwork Methods 0.000 title claims abstract description 41
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 49
- 239000010959 steel Substances 0.000 claims abstract description 49
- 239000011159 matrix material Substances 0.000 claims abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 239000011120 plywood Substances 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 11
- 230000008878 coupling Effects 0.000 abstract 2
- 238000010168 coupling process Methods 0.000 abstract 2
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- 230000007704 transition Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 3
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- 238000010586 diagram Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本申请涉及一种高支模体系,尤其涉及一种大型工业厂房高支模体系,属于土木工程技术领域。The application relates to a high-support formwork system, in particular to a high-support formwork system for a large industrial factory building, which belongs to the technical field of civil engineering.
背景技术Background technique
大型工业厂房由于生产设备的安装要求,需要具备较大的空间和较高的层高,对于这类大型厂房的现浇混凝土楼盖的施工就存在较大的技术难度。根据我国的相关规范,支撑高度大于8米时的支模作业为高支模。大型工业厂房现浇混凝土楼盖的支模高度为十多米,甚至二十米左右,高度越高,支撑结构承受荷载后的晃动就越明显,对模板支撑结构的受力要求很好。采用传统钢管脚手架的支模方式不仅搭设过程复杂且工作量大,而且这种结构形式的高支模体系的稳固性差、承载能力弱,一旦脚手架的搭设存在缺陷或局部失稳,就很容易造成连锁反应,进而引发施工安全事故,一直以来没能有效解决上述技术问题。Due to the installation requirements of production equipment, large industrial plants need to have a larger space and a higher floor height. There are greater technical difficulties in the construction of cast-in-place concrete floors for such large plants. According to the relevant regulations of our country, the formwork operation when the support height is greater than 8 meters is high formwork. The formwork height of the cast-in-place concrete floor of a large industrial factory building is more than ten meters, or even about twenty meters. The higher the height, the more obvious the shaking of the support structure after bearing the load, and the force requirements for the formwork support structure are very good. The formwork support method using traditional steel pipe scaffolding is not only complicated in the erection process and heavy in workload, but also has poor stability and weak load-bearing capacity in the high formwork system of this structure. Chain reaction, and then cause construction safety accident, fail to effectively solve above-mentioned technical problem all the time.
发明内容Contents of the invention
本申请的目的是针对现有层高超过十多米的大型工业厂房现浇混凝土楼盖的支模难度较大,采用传统钢管脚手架的支模方式不仅搭设过程复杂且工作量大,而且这种结构形式的高支模体系的稳固性差、承载能力弱,存在施工安全隐患的缺陷和不足,提供一种能够满足大型工业厂房现浇混凝土楼盖的支模要求,采用了钢结构支撑和钢管脚手架相结合的组合式支撑体系,提高了支撑结构的稳固性,承载能力也得到了提高,能够经受混凝土的振捣,施工方便的一种大型工业厂房高支模体系。The purpose of this application is to solve the difficulty of supporting the formwork of the cast-in-place concrete floor of the large-scale industrial factory building with a floor height of more than ten meters. The high formwork system of the structural form has poor stability, weak bearing capacity, and has defects and deficiencies in construction safety hazards. It provides a formwork that can meet the requirements of cast-in-place concrete floors of large industrial plants, and adopts steel structure support and steel pipe scaffolding. The combined support system improves the stability of the support structure, and the bearing capacity is also improved. It can withstand the vibration of concrete and is convenient for construction. It is a high-support formwork system for large-scale industrial plants.
为实现上述目的,本申请的技术解决方案是:一种大型工业厂房高支模体系,包括厂房基础,所述厂房基础上呈矩阵形式均匀分布有多根格构柱,格构柱处于同一水平面的顶端固定设置有水平网架平台,水平网架平台的上表面通过立杆固定座安装有多根等间距分布的垂直立杆,垂直立杆在不同高度水平面上的横向和纵向上分别固定设置有多根水平横杆,每根垂直立杆的上端安装有可调顶托,可调顶托的上端安装有呈水平状态的顶部牵杆,顶部牵杆的上端通过模板过渡连接结构安装有顶部模板。In order to achieve the above purpose, the technical solution of the present application is: a high-support formwork system for a large-scale industrial factory building, including the factory building foundation, and a plurality of lattice columns are evenly distributed in a matrix form on the factory building foundation, and the lattice columns are on the same horizontal plane The top of the platform is fixed with a horizontal grid platform, and the upper surface of the horizontal grid platform is equipped with multiple vertical poles distributed at equal intervals through the pole fixing seat. The vertical poles are respectively fixed in the horizontal and vertical directions on different heights There are multiple horizontal crossbars, and the upper end of each vertical pole is equipped with an adjustable jacking bracket, and the upper end of the adjustable jacking bracket is installed with a horizontal top stay rod, and the upper end of the top stay rod is installed with a top brace through a formwork transition connection structure. template.
进一步的,所述模板过渡连接结构为多根等间距平行分布的木方或钢梁,或者为多根垂直交叉分布的木方或钢梁,木方或钢梁的上表面安装有顶部模板。Further, the formwork transition connection structure is a plurality of wooden squares or steel beams distributed in parallel at equal intervals, or a plurality of vertically intersecting wooden squares or steel beams, and a top formwork is installed on the upper surface of the wooden squares or steel beams.
进一步的,所述格构柱为钢梁结构或空心钢管柱,格构柱的端部设置由连接法兰,相邻上下对接的格构柱通过连接法兰和螺栓连接固定。Further, the lattice column is a steel beam structure or a hollow steel pipe column, and the ends of the lattice column are provided with connecting flanges, and the adjacent lattice columns connected up and down are fixed by connecting flanges and bolts.
进一步的,所述水平网架平台为钢结构框架结构,水平网架平台的底部设置有便于安装格构柱的螺栓孔或槽口。Further, the horizontal grid platform is a steel frame structure, and the bottom of the horizontal grid platform is provided with bolt holes or slots for easy installation of lattice columns.
进一步的,所述垂直立杆与水平横杆所构成的矩形框的对角连接固定有斜撑,垂直立杆、水平横杆与斜撑之间通过扣件连接固定。Further, diagonal braces are fixed to the diagonal connection of the rectangular frame formed by the vertical poles and horizontal crossbars, and the vertical poles, horizontal crossbars and diagonal braces are connected and fixed by fasteners.
进一步的,所述顶部模板采用胶合板、木板或铝模板制成。Further, the top formwork is made of plywood, wood or aluminum formwork.
本申请的有益效果是:The beneficial effect of this application is:
1、本申请采用了钢结构支撑和钢管脚手架相结合的组合式支撑体系,底部采用钢结构支撑体系,搭设效率高,承载能力强,上部搭设固定钢管脚手架支撑体系,保证了混凝土楼盖模板的有效支撑。1. This application adopts a combined support system combining steel structure support and steel pipe scaffolding. The bottom adopts a steel structure support system, which has high erection efficiency and strong bearing capacity. The upper part is erected with a fixed steel pipe scaffold support system to ensure the concrete floor template. effective support.
2、本申请结构合理,提高了支撑结构的稳固性,承载能力也得到了提高,有效解决了大型工业厂房现浇混凝土楼盖的高支模难题,能够经受混凝土的振捣,安全性能好,施工方便。2. The structure of this application is reasonable, which improves the stability of the supporting structure and the bearing capacity, and effectively solves the problem of high formwork for the cast-in-place concrete floor of large industrial plants. It can withstand the vibration of concrete and has good safety performance. Construction is convenient.
附图说明Description of drawings
图1是本申请的第一种实施方式的结构示意图。Fig. 1 is a schematic structural diagram of the first embodiment of the present application.
图2是本申请的第二种实施方式的结构示意图。Fig. 2 is a schematic structural diagram of a second embodiment of the present application.
图中:图中:厂房基础1,格构柱2,拉结杆3,水平网架平台4,立杆固定座5,垂直立杆6,水平横杆7,可调顶托8,顶部牵杆9,木方10,顶部模板11,斜撑12。In the picture: In the picture:
具体实施方式Detailed ways
以下结合附图说明和具体实施方式对本申请作进一步的详细描述。The present application will be described in further detail below in conjunction with the description of the drawings and specific embodiments.
参见图1、图2,本申请的一种大型工业厂房高支模体系,包括厂房基础1,其特征在于:所述厂房基础1上呈矩阵形式均匀分布有多根格构柱2,格构柱2处于同一水平面的顶端固定设置有水平网架平台4,水平网架平台4的上表面通过立杆固定座5安装有多根等间距分布的垂直立杆6,垂直立杆6在不同高度水平面上的横向和纵向上分别固定设置有多根水平横杆7,每根垂直立杆6的上端安装有可调顶托8,可调顶托8的上端安装有呈水平状态的顶部牵杆9,顶部牵杆9的上端通过模板过渡连接结构安装有顶部模板11。Referring to Fig. 1 and Fig. 2, a kind of high formwork system of a large-scale industrial factory building of the present application includes a
所述模板过渡连接结构为多根等间距平行分布的木方10或钢梁,或者为多根垂直交叉分布的木方10或钢梁,木方10或钢梁的上表面安装有顶部模板11。The template transition connection structure is a plurality of
所述格构柱2为钢梁结构或空心钢管柱,格构柱2的端部设置由连接法兰,相邻上下对接的格构柱2通过连接法兰和螺栓连接固定。The
所述水平网架平台4为钢结构框架结构,水平网架平台4的底部设置有便于安装格构柱的螺栓孔或槽口。The
所述垂直立杆6与水平横杆7所构成的矩形框的对角连接固定有斜撑12,垂直立杆6、水平横杆7与斜撑12之间通过扣件连接固定。The diagonal connection of the rectangular frame formed by the
所述顶部模板11采用胶合板、木板或铝模板制成。The
参见图1,本申请针对的是大型工业厂房现浇混凝土楼盖的层高较高,需要进行高支模,为保证这种大型厂房高支模体系的稳定性,提高承载能力,本申请不再采用单一的钢管脚手架支撑体系,采用了钢结构支撑和钢管脚手架相结合的组合式支撑体系,底部采用钢结构支撑体系,上部搭设固定钢管脚手架支撑体系,稳定性和安全性好,两者有机结合能够适应二十米以上高度的高支模施工。具体结构如下:Referring to Fig. 1, this application is aimed at the high story height of cast-in-place concrete floors of large industrial plants, which require high formwork. Then a single steel pipe scaffolding support system is adopted, and a combined support system combining steel structure support and steel pipe scaffolding is adopted. The bottom adopts a steel structure support system, and the upper part is set up with a fixed steel pipe scaffolding support system. The stability and safety are good, and the two are organic. Combined with high formwork construction that can adapt to a height of more than 20 meters. The specific structure is as follows:
在厂房基础1上垂直固定多根格构柱2,格构柱2可以呈矩阵形式均匀分布,也可以根据场地轮廓以及支撑体系的受力情况来设置格构柱2。格构柱2为钢梁结构或空心钢管柱,格构柱2粗壮,承载能力强,并能多次重复使用。格构柱2可以为整根结构,也可以采用多根对接固定而成,格构柱2的端部设置由连接法兰,相邻上下对接的格构柱2通过连接法兰和螺栓连接固定。格构柱2的底端与厂房基础1之间可以通过预埋件或锚固件进行连接固定,也可以直接搁置在厂房基础1的上表面。A plurality of
格构柱2处于同一水平面的顶端固定设置有水平网架平台4,水平网架平台4为传统的钢结构框架结构,对于较大面积的水平网架平台4,采用多个单元模块水平拼接固定而成。水平网架平台4的上表面平整,并设有在上表面连接固定的安装孔或安装槽,能够作为施工平台或搭设平台。底部采用钢结构支撑体系与传统全部采用钢管脚手架相比,地面占用空间小,能够提供较大的穿行空间,能提高施工效率。A
水平网架平台4的上表面搭设有钢管脚手架,钢管脚手架由多根纵横交错的垂直立杆6和水平横杆7连接固定而成。垂直立杆6的底部通过立杆固定座5安装在水平网架平台4的上表面,垂直立杆6呈矩阵式等间距分布,每根垂直立杆6的上端安装有可调顶托8,可调顶托8为现有技术,能够通过可调螺杆进行一定范围的高度调节。可调顶托8的上端安装有呈水平状态的顶部牵杆9,顶部牵杆9为钢管或钢梁。The upper surface of the horizontal
顶部牵杆9的上端通过模板过渡连接结构安装有顶部模板11,可以采用多种结构形式,主要有以下三种结构形式:The upper end of the
实施例1:顶部牵杆9的上端等间距平行分布多根木方10,多根木方10的上表面处于同一水平面上,木方10的上表面安装有顶部模板11。Embodiment 1: The upper ends of the
实施例2:顶部牵杆9的上端等间距平行分布多根钢梁,多根钢梁的上表面处于同一水平面上,钢梁的上表面安装有顶部模板11。Embodiment 2: The upper ends of the
实施例3:顶部牵杆9的上端等间距平行分布多根钢梁,钢梁的上表面水平面内等间距设置有多根与钢梁相垂直的木方10,多根木方10的上表面处于同一水平面上,木方10的上表面安装有顶部模板11。Embodiment 3: The upper ends of the
除此之外,顶部模板11作为现浇混凝土楼盖的底部模板,采用胶合板、木板或铝模板制成,承载能力强,能够经受混凝土的振捣,脱模方便,混凝土成型效果好,同时还能周转使用。In addition, the
以上内容是结合具体实施方式对本申请所做的进一步详细说明,不能认为本申请的具体实施只局限于这些说明,对于本申请所属技术领域的普通技术人员来说,在不脱离本申请发明构思的前提下,本申请还会有各种简单替换、改进和变化,所做出的各种简单替换、改进和变化,都应当视为属于本申请的保护范围。The above content is a further detailed description of the application in conjunction with specific embodiments. It cannot be considered that the specific implementation of the application is limited to these descriptions. Under the premise, there will be various simple substitutions, improvements and changes in this application, and all the simple substitutions, improvements and changes made should be deemed to belong to the protection scope of this application.
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