CN219045898U - Casting machine for aluminum profiles - Google Patents

Casting machine for aluminum profiles Download PDF

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Publication number
CN219045898U
CN219045898U CN202223286540.XU CN202223286540U CN219045898U CN 219045898 U CN219045898 U CN 219045898U CN 202223286540 U CN202223286540 U CN 202223286540U CN 219045898 U CN219045898 U CN 219045898U
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fixed
furnace body
motor
face
casting machine
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CN202223286540.XU
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Inventor
马得胜
黄和銮
聂德键
林丽荧
郭嘉健
郑健全
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Guangdong Xingfa Aluminium Co ltd
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Guangdong Xingfa Aluminium Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The utility model discloses a casting machine for aluminum profiles, which relates to the technical field of casting machines and comprises a furnace body and a stirring assembly; furnace body: the upper end of the circumferential surface is fixedly provided with a connecting frame, the side surface of the connecting frame is fixedly provided with a cover cap, the cover cap corresponds to the furnace body, the upper end surface of the cover cap is provided with a PLC (programmable logic controller), the upper end surface of the furnace body is provided with uniformly distributed mounting grooves, the inside of each mounting groove is provided with an electric heating tube, the inside of the furnace body is provided with a temperature sensor, a rotating assembly is arranged between the furnace body and the cover cap, and the upper end surface of the cover cap is provided with an adjusting assembly; stirring assembly: contain fixed frame, slider, second motor, pivot and stirring board, square hole has been seted up on the up end of block, the inside in square hole is fixed with fixed frame, can avoid appearing stirring inequality to can avoid the additive to pile up in the stove.

Description

Casting machine for aluminum profiles
Technical Field
The utility model relates to the technical field of casting machines, in particular to a casting machine for aluminum profiles.
Background
Before preparing the aluminum profile, the required raw materials are placed in a smelting furnace for smelting, then the raw materials are added into a casting mold for cooling and molding, various additives are required to be continuously added in the raw material smelting process for improving the physical and chemical properties of the aluminum profile, so that the problem that the raw materials are unevenly mixed in the stirring process along with the continuous addition of the raw materials into the smelting furnace can occur, and meanwhile, the additives are easily accumulated in the smelting furnace again in the additive adding process to the smelting furnace, and uneven stirring is easily caused.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides a casting machine for aluminum profiles, which can avoid uneven stirring, can avoid additive accumulation in a furnace and can effectively solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the casting machine for the aluminum profiles comprises a furnace body and a stirring assembly;
furnace body: the upper end of the circumferential surface is fixedly provided with a connecting frame, the side surface of the connecting frame is fixedly provided with a cover cap, the cover cap corresponds to the furnace body, the upper end surface of the cover cap is provided with a PLC (programmable logic controller), the upper end surface of the furnace body is provided with uniformly distributed mounting grooves, the inside of each mounting groove is provided with an electric heating tube, the inside of the furnace body is provided with a temperature sensor, a rotating assembly is arranged between the furnace body and the cover cap, and the upper end surface of the cover cap is provided with an adjusting assembly;
stirring assembly: the stirring device comprises a fixed frame, a sliding block, a second motor, a rotating shaft and a stirring plate, wherein a square hole is formed in the upper end face of the cap, the fixed frame is fixed in the square hole, the sliding block is connected in the fixed frame in a sliding manner, the second motor is arranged on the upper side face of the sliding block, the rotating hole is formed in the middle of the sliding block, the rotating shaft is connected in a rotating manner in the rotating hole, an output shaft of the second motor is fixed on the upper end face of the rotating shaft, and the stirring plate which is uniformly distributed is fixed at the lower end of the circumferential face of the rotating shaft and used for stirring raw materials and additives;
wherein: the input of PLC controller electricity is connected external power supply's output, the input of second motor and electrothermal tube is connected to the output of PLC controller electricity respectively, the PLC controller is connected with temperature sensor two-way electricity, and through setting up temperature sensor and continuously detecting the inside temperature of furnace body, the temperature data that temperature sensor detected will be received to the PLC controller when the inside temperature of furnace body is too high, then the PLC controller will automatic control electrothermal tube close, can avoid the inside temperature of furnace body too high under such circumstances.
Further, the rotating assembly comprises a swivel, a gear ring, a first motor and a gear, the swivel is rotationally connected between the furnace body and the cap, the gear ring is fixed at the lower end of the circumferential surface of the swivel, the first motor is installed on the upper side surface of the connecting frame, the output shaft of the first motor is fixed on the upper end surface of the gear, the input end of the first motor is electrically connected with the output end of the PLC controller, and the rotating assembly is arranged to drive the material injection assembly to move.
Further, still include annotating the material subassembly, annotate the material subassembly and contain inlet pipe, bin and first solenoid valve, the notes material hole has been seted up on the periphery of swivel, the inside in notes material hole is fixed with the inlet pipe, be fixed with the bin on the upper side of inlet pipe, the inlet pipe communicates with each other with the inner chamber of bin, the surface mounting of inlet pipe has first solenoid valve, the output of PLC controller is connected to the input electricity of first solenoid valve.
Further, the adjusting part contains pinion rack, mount, third motor and tooth post, be fixed with the pinion rack on the leading flank of slider, be fixed with the mount on the up end of block, install the third motor on the right flank of mount, the inside rotation of mount is connected with the tooth post, the tooth post meshes with the pinion rack mutually, the output shaft of third motor is fixed on the right-hand member face of tooth post, the output of PLC controller is connected to the input electricity of third motor, adjusts the position of slider through setting up adjusting part.
Further, a material injection pipe is fixed in the material injection hole arranged on the upper side surface of the storage box, a sealing cover is fastened on the upper end surface of the material injection pipe, and the additive enters the storage box through the material injection pipe.
Further, a discharge pipe is fixed in a discharge hole arranged on the lower end face of the furnace body, a second electromagnetic valve is arranged on the circumferential face of the discharge pipe, the input end of the second electromagnetic valve is electrically connected with the output end of the PLC, and mixed materials are discharged through the discharge pipe.
Further, a fixing ring is fixed on the circumferential surface of the furnace body, two corresponding supporting legs are fixed on the lower end surface of the fixing ring, and a bottom plate is fixed on the lower side surfaces of the two supporting legs.
Further, install the belt conveyor on the upper side of bottom plate, the mould has been placed to the top of belt conveyor, the output of PLC controller is connected to the input electricity of belt conveyor, stores the material after melting through setting up the mould.
Further, the observation port is formed in the front side face of the storage box, the transparent plate is fixed in the observation port, and the user can conveniently observe the quantity of the additives through the transparent plate.
Further, the inside of the feed inlet of seting up on the up end of block is fixed with the feeding frame, it has the apron to articulate on the up side of feeding frame, and the raw materials enters into the inside of furnace body through the feeding frame.
Compared with the prior art, the utility model has the beneficial effects that: the casting machine for the aluminum profile has the following advantages:
1. smelting raw materials in the furnace body through an electric heating tube, melting the raw materials after smelting, adding additives into the furnace body through a material injection assembly, starting a second motor after adding to enable a rotating shaft to rotate, and driving all stirring plates to rotate in the rotating process of the rotating shaft to preliminarily mix the melted raw materials and the additives;
2. the third motor can be started to enable the tooth column to rotate in the process of rotating the stirring plate through the arrangement of the adjusting component, the tooth column rotates to drive the tooth plate to move, the sliding block is driven to move in the process of moving the tooth plate, the sliding block moves to enable the rotating shaft to move, the rotating shaft moves to drive the stirring plate to move up and down, and stirring can be more uniform in the process of moving the stirring plate up and down;
3. through setting up the rotation component and making can open first solenoid valve in the in-process of using, the inside additive of bin will enter into the inside of inlet pipe after first solenoid valve is opened, then start first motor and make the gear rotate, gear pivoted in-process drive swivel rotates, swivel rotates the in-process and will drive the inlet pipe and rotate, can evenly drive the inside of spilling into the furnace body with the additive at the inlet pipe in-process of rotating to can avoid additive to appear piling up;
4. the second electromagnetic valve can be opened after the raw materials and the additive are evenly mixed so that the mixed materials enter the die through the discharging pipe, the belt conveyor can be started in the entering process so that the die moves, the die is evenly filled with the materials in the moving process of the die, and then the die can be cooled to complete casting, so that the die is extremely convenient.
Drawings
Fig. 1 is a schematic diagram of the front side structure of the present utility model.
Fig. 2 is a schematic view of a rotating assembly according to the present utility model.
FIG. 3 is a schematic view of the structure of the adjusting assembly of the present utility model.
FIG. 4 is a schematic view of the structure of the stirring plate of the present utility model.
In the figure: the device comprises a furnace body 1, a connecting frame 2, a cap 3, a PLC controller 4, a rotating component 5, a rotating ring 51, a gear ring 52, a first motor 53, a gear 54, a stirring component 6, a fixed frame 61, a sliding block 62, a second motor 63, a rotating shaft 64, a stirring plate 65, a regulating component 7, a toothed plate 71, a fixed frame 72, a third motor 73, a toothed column 74, a material injection component 8, a material feeding pipe 81, a storage box 82, a first electromagnetic valve 83, a material injection pipe 9, a sealing cover 10, a material discharging pipe 11, a second electromagnetic valve 12, a fixed ring 13, a supporting leg 14, a bottom plate 15, a belt conveyor 16, a mold 17, a transparent plate 18, a material feeding frame 19, a cover plate 20, an electric heating pipe 21 and a temperature sensor 22.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present embodiment provides the following technical solutions: the casting machine for the aluminum profiles comprises a furnace body 1 and a stirring assembly 6;
furnace body 1: the upper end of the circumference surface is fixed with a connecting frame 2, the side surface of the connecting frame 2 is fixed with a cover cap 3, the cover cap 3 corresponds to the furnace body 1, the upper end surface of the cover cap 3 is provided with a PLC controller 4, the upper end surface of the furnace body 1 is provided with uniformly distributed mounting grooves, the inside of the mounting grooves is provided with an electric heating tube 21, the inside of the furnace body 1 is provided with a temperature sensor 22, a rotating component 5 is arranged between the furnace body 1 and the cover cap 3, the upper end surface of the cover cap 3 is provided with an adjusting component 7, the rotating component 5 comprises a rotating ring 51, a gear ring 52, a first motor 53 and a gear 54, the rotating ring 51 is rotationally connected between the furnace body 1 and the cover cap 3, the lower end of the circumference surface of the rotating ring 51 is fixed with the gear ring 52, the upper side surface of the connecting frame 2 is provided with the first motor 53, the output shaft of the first motor 53 is fixed on the upper end surface of the gear 54, the input end of the first motor 53 is electrically connected with the output end of the PLC controller 4, the injection assembly 8 comprises a feed pipe 81, a storage box 82 and a first electromagnetic valve 83, wherein a feed hole is formed in the circumferential surface of the swivel 51, the feed pipe 81 is fixed in the feed hole, the storage box 82 is fixed on the upper side surface of the feed pipe 81, the feed pipe 81 is communicated with the inner cavity of the storage box 82, the first electromagnetic valve 83 is arranged on the surface of the feed pipe 81, the input end of the first electromagnetic valve 83 is electrically connected with the output end of the PLC 4, the regulating assembly 7 comprises a toothed plate 71, a fixed frame 72, a third motor 73 and a toothed column 74, the toothed plate 71 is fixed on the front side surface of the sliding block 62, the fixed frame 72 is fixed on the upper end surface of the cap 3, the third motor 73 is arranged on the right side surface of the fixed frame 72, the toothed column 74 is rotatably connected with the toothed column 74, the toothed column 74 is meshed with the toothed plate 71, the output shaft of the third motor 73 is fixed on the right end surface of the toothed column 74, the input end of the third motor 73 is electrically connected with the output end of the PLC controller 4, the position of the sliding block 62 is adjusted by arranging the adjusting component 7, and the material injection component 8 is driven to move by arranging the rotating component 5;
stirring assembly 6: the stirring device comprises a fixed frame 61, a sliding block 62, a second motor 63, a rotating shaft 64 and a stirring plate 65, wherein square holes are formed in the upper end face of a cap 3, the fixed frame 61 is fixed in the square holes, the sliding block 62 is connected in the fixed frame 61 in a sliding manner, the second motor 63 is mounted on the upper side face of the sliding block 62, the rotating hole is formed in the middle of the sliding block 62, the rotating shaft 64 is connected in the rotating hole in a rotating manner, an output shaft of the second motor 63 is fixed on the upper end face of the rotating shaft 64, the stirring plate 65 which is uniformly distributed is fixed at the lower end of the circumferential face of the rotating shaft 64, and raw materials and additives are stirred by the stirring assembly 6;
wherein: the output of external power source is connected to the input electricity of PLC controller 4, the input of second motor 63 and electrothermal tube 21 is connected to the output electricity of PLC controller 4 respectively, PLC controller 4 and temperature sensor 22 two-way electricity are connected, it detects the inside temperature of furnace body 1 to last through setting up temperature sensor 22, temperature data that temperature sensor 22 detected will be received to PLC controller 4 when the inside temperature of furnace body 1 is too high, then PLC controller 4 will automatic control electrothermal tube 21 close, can avoid the inside too high temperature of furnace body 1 under such circumstances (here sets up temperature sensor's effect, the suggestion can be complemented and explained again).
Wherein: the inside of the feeding hole that sets up on bin 82 upside is fixed with notes material pipe 9, and the lock joint has sealed lid 10 on the up end of notes material pipe 9, and the additive enters into the inside of bin 82 through notes material pipe 9.
Wherein: a discharge pipe 11 is fixed in a discharge hole arranged on the lower end surface of the furnace body 1, a second electromagnetic valve 12 is arranged on the circumferential surface of the discharge pipe 11, the input end of the second electromagnetic valve 12 is electrically connected with the output end of the PLC 4, and mixed materials are discharged through the discharge pipe 11.
Wherein: a fixed ring 13 is fixed on the circumferential surface of the furnace body 1, two corresponding supporting legs 14 are fixed on the lower end surface of the fixed ring 13, and a bottom plate 15 is fixed on the lower side surfaces of the two supporting legs 14.
Wherein: a belt conveyor 16 is mounted on the upper side of the bottom plate 15, a die 17 is placed above the belt conveyor 16, the input end of the belt conveyor 16 is electrically connected with the output end of the PLC 4, and melted materials are stored by arranging the die 17.
Wherein: the front side of the storage box 82 is provided with an observation port, the transparent plate 18 is fixed in the observation port, and the transparent plate 18 is arranged to enable a user to observe the quantity of additives very conveniently.
Wherein: the inside of the feed inlet of seting up on the up end of lid 3 is fixed with feeding frame 19, and the upper side of feeding frame 19 is last to articulate has apron 20, and the raw materials enters into the inside of furnace body 1 through feeding frame 19.
The working principle of the casting machine for aluminum profiles provided by the utility model is as follows: firstly, raw materials are injected into the furnace body 1 through a feeding box 19, then an electrothermal tube 21 is started to smelt the raw materials, the raw materials are melted after smelting, then the second motor 63 is started to rotate the rotating shaft 64, and all stirring plates 65 are driven to rotate in the rotating process of the rotating shaft 64, so that the melted raw materials and additives can be primarily stirred, the first solenoid valve 83 may be opened during the preliminary stirring, and the additive inside the storage tank 82 will enter the inside of the feed pipe 81 after the first solenoid valve 83 is opened, then the first motor 53 is started to rotate the gear 54, the rotating ring 51 is driven to rotate in the process of rotating the gear 54, the feeding pipe 81 is driven to rotate in the process of rotating the rotating ring 51, the additive can be uniformly driven to be sprayed into the furnace body 1 in the process of rotating the feeding pipe 81, so that the additive can be prevented from being accumulated, the third motor 73 may be activated during rotation of the agitator plate 65 to rotate the toothed column 74, the toothed column 74 rotating to move the toothed plate 71, the sliding block 62 is driven to move in the process of moving the toothed plate 71, the sliding block 62 moves to enable the rotating shaft 64 to move, the rotating shaft 64 moves to drive the stirring plate 65 to move up and down, the stirring can be made more uniform during the up-and-down movement of the rotating stirring plate 65, after the raw materials and additives are uniformly mixed, the second electromagnetic valve 12 may be opened so that the mixed materials enter the inside of the mold 17 through the discharge pipe 11, the belt conveyor 16 can be started in the entering process to enable the die 17 to move, the die 17 is uniformly full of materials in the moving process of the die 17, and then the melting and casting can be completed after the materials are cooled, so that the device is extremely convenient.
It should be noted that the PLC controller 4 disclosed in the above embodiment is specifically designated by the siemens S7-200, and the first motor 53, the second motor 63, the third motor 73, the first electromagnetic valve 83, the second electromagnetic valve 12, the belt conveyor 16, the electrothermal tube 21 and the temperature sensor 22 can be freely configured according to the practical application scenario, and the PLC controller controls the operation of the first motor 53, the second motor 63, the third motor 73, the first electromagnetic valve 83, the second electromagnetic valve 12, the belt conveyor 16 and the electrothermal tube 21 by the methods commonly used in the prior art.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (10)

1. A casting machine for aluminium alloy, its characterized in that: comprises a furnace body (1) and a stirring component (6);
furnace body (1): the upper end of the circumferential surface is fixedly provided with a connecting frame (2), a cover cap (3) is fixed on the side surface of the connecting frame (2), the cover cap (3) corresponds to the furnace body (1), a PLC (programmable logic controller) 4) is arranged on the upper end surface of the cover cap (3), uniformly distributed mounting grooves are formed in the upper end surface of the furnace body (1), an electric heating tube (21) is arranged in the mounting grooves, a temperature sensor (22) is arranged in the furnace body (1), a rotating assembly (5) is arranged between the furnace body (1) and the cover cap (3), and an adjusting assembly (7) is arranged on the upper end surface of the cover cap (3);
stirring assembly (6): the novel stirring device comprises a fixed frame (61), a sliding block (62), a second motor (63), a rotating shaft (64) and a stirring plate (65), wherein square holes are formed in the upper end face of a cap (3), the fixed frame (61) is fixed in the square holes, the sliding block (62) is connected to the inside of the fixed frame (61) in a sliding mode, the second motor (63) is mounted on the upper side face of the sliding block (62), a rotating hole is formed in the middle of the sliding block (62), the rotating shaft (64) is connected to the inside of the rotating hole in a rotating mode, an output shaft of the second motor (63) is fixed on the upper end face of the rotating shaft (64), and the stirring plate (65) which is evenly distributed is fixed at the lower end of the circumferential face of the rotating shaft (64);
wherein: the input end of the PLC (4) is electrically connected with the output end of an external power supply, the output end of the PLC (4) is electrically connected with the input ends of the second motor (63) and the electric heating tube (21) respectively, and the PLC (4) is electrically connected with the temperature sensor (22) in a bidirectional mode.
2. The casting machine for aluminum profiles according to claim 1, characterized in that: the rotary assembly (5) comprises a rotary ring (51), a gear ring (52), a first motor (53) and a gear (54), the rotary ring (51) is rotationally connected between the furnace body (1) and the cap (3), the gear ring (52) is fixed at the lower end of the circumferential surface of the rotary ring (51), the first motor (53) is mounted on the upper side surface of the connecting frame (2), an output shaft of the first motor (53) is fixed on the upper end surface of the gear (54), and the input end of the first motor (53) is electrically connected with the output end of the PLC (4).
3. The casting machine for aluminum profiles according to claim 2, characterized in that: still include annotating material subassembly (8), annotate material subassembly (8) and contain inlet pipe (81), bin (82) and first solenoid valve (83), annotate the material hole has been seted up on the periphery of swivel (51), the inside in annotating the material hole is fixed with inlet pipe (81), be fixed with bin (82) on the last side of inlet pipe (81), inlet pipe (81) communicate with each other with the inner chamber of bin (82), the surface mounting of inlet pipe (81) has first solenoid valve (83), the output of PLC controller (4) is connected to the input electricity of first solenoid valve (83).
4. The casting machine for aluminum profiles according to claim 2, characterized in that: the adjusting component (7) comprises a toothed plate (71), a fixing frame (72), a third motor (73) and a toothed column (74), wherein the toothed plate (71) is fixed on the front side face of the sliding block (62), the fixing frame (72) is fixed on the upper end face of the cap (3), the third motor (73) is installed on the right side face of the fixing frame (72), the toothed column (74) is connected with the inner rotation of the fixing frame (72), the toothed column (74) is meshed with the toothed plate (71), an output shaft of the third motor (73) is fixed on the right end face of the toothed column (74), and an input end of the third motor (73) is electrically connected with an output end of the PLC (4).
5. A casting machine for aluminum profiles as claimed in claim 3, wherein: the novel automatic feeding device is characterized in that a feeding pipe (9) is fixed in a feeding hole arranged on the upper side face of the storage box (82), and a sealing cover (10) is buckled on the upper end face of the feeding pipe (9).
6. The casting machine for aluminum profiles according to claim 1, characterized in that: a discharge pipe (11) is fixed in a discharge hole arranged on the lower end face of the furnace body (1), a second electromagnetic valve (12) is arranged on the circumferential face of the discharge pipe (11), and the input end of the second electromagnetic valve (12) is electrically connected with the output end of the PLC (4).
7. The casting machine for aluminum profiles according to claim 1, characterized in that: a fixing ring (13) is fixed on the circumferential surface of the furnace body (1), two corresponding supporting legs (14) are fixed on the lower end surface of the fixing ring (13), and a bottom plate (15) is fixed on the lower side surfaces of the two supporting legs (14).
8. The casting machine for aluminum profiles according to claim 7, wherein: the upper side of the bottom plate (15) is provided with a belt conveyor (16), a die (17) is arranged above the belt conveyor (16), and the input end of the belt conveyor (16) is electrically connected with the output end of the PLC (4).
9. A casting machine for aluminum profiles as claimed in claim 3, wherein: an observation port is formed in the front side face of the storage box (82), and a transparent plate (18) is fixed in the observation port.
10. The casting machine for aluminum profiles according to claim 1, characterized in that: the feeding frame (19) is fixed in the feeding hole formed in the upper end face of the cap (3), and the cover plate (20) is hinged to the upper side face of the feeding frame (19).
CN202223286540.XU 2022-12-07 2022-12-07 Casting machine for aluminum profiles Active CN219045898U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223286540.XU CN219045898U (en) 2022-12-07 2022-12-07 Casting machine for aluminum profiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223286540.XU CN219045898U (en) 2022-12-07 2022-12-07 Casting machine for aluminum profiles

Publications (1)

Publication Number Publication Date
CN219045898U true CN219045898U (en) 2023-05-19

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ID=86319809

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Application Number Title Priority Date Filing Date
CN202223286540.XU Active CN219045898U (en) 2022-12-07 2022-12-07 Casting machine for aluminum profiles

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115875979A (en) * 2022-12-07 2023-03-31 广东兴发铝业有限公司 Melting and casting machines for aluminum profiles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115875979A (en) * 2022-12-07 2023-03-31 广东兴发铝业有限公司 Melting and casting machines for aluminum profiles

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