CN219041588U - Permanent magnet motor rotor magnet steel protection sleeve groove pressing device - Google Patents

Permanent magnet motor rotor magnet steel protection sleeve groove pressing device Download PDF

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CN219041588U
CN219041588U CN202223369255.4U CN202223369255U CN219041588U CN 219041588 U CN219041588 U CN 219041588U CN 202223369255 U CN202223369255 U CN 202223369255U CN 219041588 U CN219041588 U CN 219041588U
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motor
moving
magnetic steel
permanent magnet
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方祖富
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Gonglida Shandong Motor Technology Co ltd
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Abstract

本实用新型公开了一种永磁电机转子磁钢保护套压槽装置,涉及永磁同步电动机制造领域,包括三轴移动机构、平台、支架以及电动推杆,所述三轴移动机构包括电机、电缸以及移动块,所述电缸底端固定有压槽轮,所述平台的上方固定有滑轨,所述滑轨上滑动连接有支撑滚轮,所述支撑滚轮的上方放置有转子。本实用新型通过三轴移动机构可控制压槽轮的位置,通过压槽轮对转子的保护套进行压槽,由于转子的放置位置以及高度均可以控制,继而此装置能够满足不同型号转子保护套的压槽。

Figure 202223369255

The utility model discloses a permanent-magnet motor rotor magnetic steel protective sleeve pressing groove device, which relates to the field of permanent-magnet synchronous motor manufacturing, and comprises a three-axis moving mechanism, a platform, a bracket and an electric push rod. The three-axis moving mechanism includes a motor, The electric cylinder and the moving block, the bottom end of the electric cylinder is fixed with a groove wheel, the top of the platform is fixed with a slide rail, the slide rail is slidably connected with a support roller, and a rotor is placed above the support roller. The utility model can control the position of the grooving wheel through the three-axis moving mechanism, and grooves the protective sleeve of the rotor through the grooving wheel. Since the placement position and height of the rotor can be controlled, the device can meet the needs of different types of rotor protective sleeves. pressure groove.

Figure 202223369255

Description

一种永磁电机转子磁钢保护套压槽装置A permanent magnet motor rotor magnetic steel protection sleeve pressure groove device

技术领域technical field

本实用新型涉及永磁同步电动机制造领域,具体是一种永磁电机转子磁钢保护套压槽装置。The utility model relates to the field of manufacturing permanent magnet synchronous motors, in particular to a permanent magnet motor rotor magnetic steel protective cover pressure groove device.

背景技术Background technique

随着永磁同步电动机使用范围及领域越来越大,大多常规永磁同步电动机的转子是磁钢内置式转子,而外置式磁钢容易脱落,在安装磁钢后,外部加装保护套可以防止磁钢在转动过程中脱落,并且保护磁钢,但磁钢保护套厚度不易太厚,厚度大了影响气隙、磁场强度等参数,从而影响电机性能,薄的磁钢保护套,安装后强度弱,而且不容易固定,如果在薄的保护套表面沿磁钢与磁钢的安装间隙,压制若干沟槽,可以大大加强薄保护套强度,满足电机性能,因此设计一种可以方便快捷的完成磁钢保护套压槽的压槽装置。As permanent magnet synchronous motors are used more and more widely, the rotors of most conventional permanent magnet synchronous motors are rotors with built-in magnets, while the external magnets are easy to fall off. After installing the magnets, the external protective cover can Prevent the magnetic steel from falling off during rotation and protect the magnetic steel, but the thickness of the magnetic steel protective cover should not be too thick. If the thickness is too large, it will affect parameters such as air gap and magnetic field strength, thereby affecting the performance of the motor. Thin magnetic steel protective cover, after installation The strength is weak, and it is not easy to fix. If several grooves are pressed on the surface of the thin protective cover along the installation gap between the magnetic steel and the magnetic steel, the strength of the thin protective cover can be greatly strengthened to meet the performance of the motor. Therefore, it is convenient and quick to design a Complete the grooving device for the grooving of the magnetic steel protective sleeve.

发明内容Contents of the invention

本实用新型的目的在于:为了解决保护套容易脱落的问题,提供一种永磁电机转子磁钢保护套压槽装置。The purpose of the utility model is: in order to solve the problem that the protective cover is easy to fall off, to provide a permanent magnet motor rotor magnetic steel protective cover pressure groove device.

为实现上述目的,本实用新型提供如下技术方案:一种永磁电机转子磁钢保护套压槽装置,包括三轴移动机构、平台、支架以及电动推杆,所述三轴移动机构位于支架的正上方,所述电动推杆位于支架的内侧,所述平台位于电动推杆的上方,所述三轴移动机构包括第一电机、第二电机、第三电机、移动齿臂、固定齿轨、升降齿臂、移动座以及固定座,所述固定齿轨固定在支架的正上方,所述移动座滑动连接在固定齿轨的正上方,所述移动齿臂滑动连接在移动座的内部,所述固定座固定在移动齿臂的一端,所述升降齿臂滑动连接在固定座的内部,所述第一电机固定在移动座外壁一侧,所述第二电机固定在固定座外壁一端,所述第三电机固定在移动座外壁底部,所述升降齿臂底端固定有压槽轮,所述平台的上方固定有滑轨,所述滑轨上滑动连接有支撑滚轮,所述支撑滚轮的上方放置有转子。In order to achieve the above object, the utility model provides the following technical solutions: a permanent magnet motor rotor magnetic steel protection sleeve press groove device, including a three-axis moving mechanism, a platform, a bracket and an electric push rod, and the three-axis moving mechanism is located at the bottom of the bracket Directly above, the electric push rod is located inside the support, the platform is located above the electric push rod, and the three-axis moving mechanism includes a first motor, a second motor, a third motor, a moving gear arm, a fixed rack, The lifting tooth arm, the moving seat and the fixed seat, the fixed tooth rail is fixed directly above the support, the moving seat is slidably connected directly above the fixed tooth rail, and the moving tooth arm is slidably connected inside the moving seat. The fixed base is fixed on one end of the movable gear arm, the lifting gear arm is slidably connected inside the fixed base, the first motor is fixed on one side of the outer wall of the movable base, and the second motor is fixed on one end of the outer wall of the fixed base. The third motor is fixed on the bottom of the outer wall of the moving seat, the bottom end of the lifting gear arm is fixed with a pressure groove wheel, the top of the platform is fixed with a slide rail, and a support roller is slidably connected to the slide rail. The rotor is placed above.

作为本实用新型再进一步的方案:所述电动推杆共设置又有四个,分别位于平台底部四个角。As a further solution of the present invention: there are four more electric push rods, which are respectively located at the four corners of the bottom of the platform.

作为本实用新型再进一步的方案:所述滑轨和支撑滚轮共设置有两组,分别位于转子的两端,且每组支撑滚轮有两个分别位于转子的两侧。As a further solution of the present invention: there are two sets of slide rails and support rollers, which are respectively located at both ends of the rotor, and two sets of support rollers are respectively located on both sides of the rotor.

作为本实用新型再进一步的方案:所述第一电机、第二电机以及第三电机的输出轴上连接有齿轮,所述移动齿臂、固定齿轨以及升降齿臂内部成型有与齿轮相匹配的齿条。As a further solution of the present invention: the output shafts of the first motor, the second motor and the third motor are connected with gears, and the moving gear arm, the fixed rack and the lifting gear arm are internally formed with gears that match the gears. rack.

作为本实用新型再进一步的方案:所述支架共设置有两个,分别对称分布在平台的两侧。As a further solution of the present invention: there are two supports in total, which are symmetrically distributed on both sides of the platform.

作为本实用新型再进一步的方案:所述移动齿臂、固定齿轨以及升降齿臂两端固定有限位柱。As a further solution of the utility model: the moving tooth arm, the fixed tooth rail and the two ends of the lifting tooth arm are fixed with limiting columns.

作为本实用新型再进一步的方案:所述压槽轮通过螺栓连接在升降齿臂上,且可以自由拆卸。As a further solution of the utility model: the grooving wheel is connected to the lifting gear arm through bolts, and can be disassembled freely.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

通过三轴移动机构可控制压槽轮的位置,通过压槽轮对转子的保护套进行压槽,由于转子的放置位置以及高度均可以控制,继而此装置能够满足不同型号转子保护套的压槽,且操作简单、便捷。The position of the grooving wheel can be controlled by the three-axis moving mechanism, and the protective sleeve of the rotor can be grooved by the grooving wheel. Since the placement position and height of the rotor can be controlled, this device can meet the pressure grooves of different types of rotor protective sleeves. , and the operation is simple and convenient.

附图说明Description of drawings

图1为本实用新型的永磁电机转子磁钢保护套压槽装置结构示意图;Fig. 1 is the structure schematic diagram of permanent magnet motor rotor magnetic steel protective sleeve pressing groove device of the present utility model;

图2为本实用新型的三轴移动机构分解图;Fig. 2 is an exploded view of the three-axis moving mechanism of the present invention;

图3为本实用新型的压槽装置支撑滚轮滑轨分解图。Fig. 3 is an exploded view of the supporting roller slide rail of the pressing groove device of the present invention.

图中:1、三轴移动机构;2、压槽轮;3、滑轨;4、转子;5、支撑滚轮;6、平台;7、支架;8、电动推杆;101、第一电机;102、第二电机;103、第三电机;104、移动齿臂;105、固定齿轨;106、升降齿臂;107、移动座;108、固定座。In the figure: 1. Three-axis moving mechanism; 2. Grooving wheel; 3. Slide rail; 4. Rotor; 5. Support roller; 6. Platform; 7. Bracket; 8. Electric push rod; 101. First motor; 102, the second motor; 103, the third motor; 104, the moving gear arm; 105, the fixed rack; 106, the elevating gear arm; 107, the mobile seat; 108, the fixed seat.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1~3,本实用新型实施例中,一种永磁电机转子磁钢保护套压槽装置,包括三轴移动机构1、平台6、支架7以及电动推杆8,三轴移动机构1位于支架7的正上方,电动推杆8位于支架7的内侧,平台6位于电动推杆8的上方,三轴移动机构1包括第一电机101、第二电机102、第三电机103、移动齿臂104、固定齿轨105、升降齿臂106、移动座107以及固定座108,固定齿轨105固定在支架7的正上方,移动座107滑动连接在固定齿轨105的正上方,移动齿臂104滑动连接在移动座107的内部,固定座108固定在移动齿臂104的一端,升降齿臂106滑动连接在固定座108的内部,第一电机101固定在移动座107外壁一侧,第二电机102固定在固定座108外壁一端,第三电机103固定在移动座107外壁底部,升降齿臂106底端固定有压槽轮2,平台6的上方固定有滑轨3,滑轨3上滑动连接有支撑滚轮5,支撑滚轮5的上方放置有转子4。Please refer to Figures 1 to 3. In the embodiment of the present utility model, a permanent magnet motor rotor magnetic steel protection sleeve pressing groove device includes a three-axis moving mechanism 1, a platform 6, a bracket 7 and an electric push rod 8, and the three-axis moving mechanism 1 is located directly above the support 7, the electric push rod 8 is located inside the support 7, the platform 6 is located above the electric push rod 8, and the three-axis moving mechanism 1 includes a first motor 101, a second motor 102, a third motor 103, a moving Gear arm 104, fixed rack 105, lifting gear arm 106, moving seat 107 and fixed seat 108, fixed rack 105 is fixed on the top of support 7, movable seat 107 is slidably connected on the top of fixed rack 105, and the moving gear The arm 104 is slidably connected to the inside of the movable seat 107, the fixed seat 108 is fixed on one end of the movable toothed arm 104, the elevating toothed arm 106 is slidably connected to the inside of the fixed seat 108, the first motor 101 is fixed on one side of the outer wall of the movable seat 107, and the second The second motor 102 is fixed on one end of the outer wall of the fixed seat 108, and the third motor 103 is fixed on the bottom of the outer wall of the mobile seat 107. A support roller 5 is slidably connected, and a rotor 4 is placed above the support roller 5 .

在本实施例中:将立柱支架7固定在地面上,在支架7之上安装三轴移动机构1,可以通过第一电机101带动移动座107左右移动、第三电机103驱动移动齿臂104前后移动、第二电机102带动升降齿臂106上下移动,升降齿臂106末端安装压槽轮2,通过此结构即可使压槽轮2与转子4的上表面接触,通过压槽轮2可对转子4表面保护套进行压槽操作,而通过支撑滚轮5对转子4进行转动,如此即可实现转子表面的全方位的压槽,另外可以通过改变压槽轮2的尺寸及型号压装不同型号规格的转子4,通过电动推杆8微调平台6的高度、支撑滚轮5可通过滑轨3进行位置调节,继而可以满足各种型号永磁电机转子压槽,省时省力,满足制造工艺要求。In this embodiment: the column bracket 7 is fixed on the ground, and the three-axis moving mechanism 1 is installed on the bracket 7, the first motor 101 can drive the moving seat 107 to move left and right, and the third motor 103 can drive the mobile gear arm 104 forward and backward. Mobile, the second motor 102 drives the lifting gear arm 106 to move up and down, and the groove wheel 2 is installed at the end of the lifting gear arm 106. Through this structure, the groove wheel 2 can be contacted with the upper surface of the rotor 4, and the groove wheel 2 can be used to The surface protection sleeve of the rotor 4 is used for groove pressing, and the rotor 4 is rotated by the support roller 5, so that all-round grooves on the surface of the rotor can be realized. In addition, different models can be pressed by changing the size and type of the groove wheel 2 The rotor 4 of the specification can fine-tune the height of the platform 6 through the electric push rod 8, and the position of the support roller 5 can be adjusted through the slide rail 3, and then can meet the pressure groove of various types of permanent magnet motor rotors, save time and effort, and meet the manufacturing process requirements.

请着重参阅图1,电动推杆8共设置又有四个,分别位于平台6底部四个角。Please refer to FIG. 1 emphatically. There are four electric push rods 8 in total, which are respectively located at the bottom four corners of the platform 6 .

在本实施例中:电动推杆8共设置有4个保证了平台6升降的稳定。In this embodiment: four electric push rods 8 are provided in total to ensure the stability of platform 6 lifting.

请着重参阅图1~3,滑轨3和支撑滚轮5共设置有两组,分别位于转子4的两端,且每组支撑滚轮5有两个分别位于转子4的两侧。Please refer to FIGS. 1-3 . There are two sets of slide rails 3 and support rollers 5 located at both ends of the rotor 4 , and two sets of support rollers 5 are located on both sides of the rotor 4 .

在本实施例中:滑轨3和支撑滚轮5的设置,通过支撑滚轮5在滑轨3上自由滑动控制两个支撑滚轮5的间距,从而使支撑滚轮对不同型号的转子有支撑作用。In this embodiment: the setting of the slide rail 3 and the support roller 5 controls the distance between the two support rollers 5 through the free sliding of the support roller 5 on the slide rail 3, so that the support roller can support different types of rotors.

请着重参阅图1~2,第一电机101、第二电机102以及第三电机103的输出轴上连接有齿轮,移动齿臂104、固定齿轨105以及升降齿臂106内部成型有与齿轮相匹配的齿条。Please refer to Fig. 1~2 emphatically, the output shafts of the first motor 101, the second motor 102 and the third motor 103 are connected with gears, and the moving gear arm 104, the fixed gear rail 105 and the lifting gear arm 106 are internally formed with gears corresponding to the gears. Matching rack.

在本实施例中:可以使第一电机101、第二电机102以及第三电机103在运转时带动齿轮转动,从而带动移动座7、移动齿臂104以及升降齿臂106移动。In this embodiment: the first motor 101 , the second motor 102 and the third motor 103 can drive the gears to rotate during operation, thereby driving the moving base 7 , the moving gear arm 104 and the lifting gear arm 106 to move.

请着重参阅图1,支架7共设置有两个,分别对称分布在平台6的两侧。Please refer to FIG. 1 emphatically. There are two brackets 7 in total, which are respectively symmetrically distributed on both sides of the platform 6 .

在本实施例中:两个支架7的设置对三轴移动机构1有良好的固定支撑作用。In this embodiment: the arrangement of the two brackets 7 has a good fixing and supporting effect on the three-axis moving mechanism 1 .

请着重参阅图1~2,移动齿臂104、固定齿轨105以及升降齿臂106两端固定有限位柱。Please refer to FIGS. 1-2 emphatically, the moving tooth arm 104, the fixed tooth rail 105, and the two ends of the lifting tooth arm 106 are fixed with limiting posts.

在本实施例中:限位柱的设置使得移动齿臂104、固定齿轨105以及升降齿臂106在运动时有良好的限位作用。In this embodiment: the setting of the limit post enables the moving gear arm 104, the fixed rack rail 105 and the lifting gear arm 106 to have a good limit effect when moving.

请着重参阅图1~2,压槽轮2通过螺栓连接在升降齿臂106上,且可以自由拆卸。Please refer to Fig. 1~2 emphatically, the groove wheel 2 is connected on the lifting gear arm 106 by bolts, and can be disassembled freely.

在本实施例中:通过螺栓连接可以改变压槽轮2的尺寸及型号压装不同型号规格的转子4。In this embodiment: the size and type of the groove-pressing wheel 2 can be changed by bolt connection to press-fit rotors 4 of different models and specifications.

以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the technical solution of the utility model and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (7)

1.一种永磁电机转子磁钢保护套压槽装置,包括三轴移动机构(1)、平台(6)、支架(7)以及电动推杆(8),所述三轴移动机构(1)位于支架(7)的正上方,所述电动推杆(8)位于支架(7)的内侧,所述平台(6)位于电动推杆(8)的上方,其特征在于,所述三轴移动机构(1)包括第一电机(101)、第二电机(102)、第三电机(103)、移动齿臂(104)、固定齿轨(105)、升降齿臂(106)、移动座(107)以及固定座(108),所述固定齿轨(105)固定在支架(7)的正上方,所述移动座(107)滑动连接在固定齿轨(105)的正上方,所述移动齿臂(104)滑动连接在移动座(107)的内部,所述固定座(108)固定在移动齿臂(104)的一端,所述升降齿臂(106)滑动连接在固定座(108)的内部,所述第一电机(101)固定在移动座(107)外壁一侧,所述第二电机(102)固定在固定座(108)外壁一端,所述第三电机(103)固定在移动座(107)外壁底部,所述升降齿臂(106)底端固定有压槽轮(2),所述平台(6)的上方固定有滑轨(3),所述滑轨(3)上滑动连接有支撑滚轮(5),所述支撑滚轮(5)的上方放置有转子(4)。1. A permanent-magnet motor rotor magnetic steel protection sleeve pressure groove device, including a three-axis moving mechanism (1), a platform (6), a bracket (7) and an electric push rod (8), and the three-axis moving mechanism (1 ) is located directly above the support (7), the electric push rod (8) is located inside the support (7), and the platform (6) is located above the electric push rod (8), characterized in that the three-axis The moving mechanism (1) includes a first motor (101), a second motor (102), a third motor (103), a moving gear arm (104), a fixed rack (105), a lifting gear arm (106), and a moving seat (107) and the fixed seat (108), the fixed rack (105) is fixed directly above the bracket (7), the moving seat (107) is slidably connected directly above the fixed rack (105), the The moving tooth arm (104) is slidably connected inside the moving seat (107), the fixed seat (108) is fixed at one end of the moving tooth arm (104), and the lifting tooth arm (106) is slidably connected to the fixed seat (108 ), the first motor (101) is fixed on one side of the outer wall of the moving seat (107), the second motor (102) is fixed on one end of the outer wall of the fixed seat (108), and the third motor (103) is fixed At the bottom of the outer wall of the moving seat (107), the bottom end of the lifting gear arm (106) is fixed with a pressure groove wheel (2), and the top of the platform (6) is fixed with a slide rail (3), and the slide rail (3) ) is slidably connected with a support roller (5), and a rotor (4) is placed above the support roller (5). 2.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述电动推杆(8)共设置又有四个,分别位于平台(6)底部四个角。2. A permanent magnet motor rotor magnetic steel protective sleeve pressure groove device according to claim 1, characterized in that there are four electric push rods (8) in total, which are respectively located on the bottom four of the platform (6). corner. 3.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述滑轨(3)和支撑滚轮(5)共设置有两组,分别位于转子(4)的两端,且每组支撑滚轮(5)有两个分别位于转子(4)的两侧。3. A permanent magnet motor rotor magnetic steel protective cover pressure groove device according to claim 1, characterized in that there are two sets of slide rails (3) and supporting rollers (5), which are respectively located in the rotor ( 4), and each set of supporting rollers (5) has two respectively located on both sides of the rotor (4). 4.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述第一电机(101)、第二电机(102)以及第三电机(103)的输出轴上连接有齿轮,所述移动齿臂(104)、固定齿轨(105)以及升降齿臂(106)内部成型有与齿轮相匹配的齿条。4. The permanent magnet motor rotor magnetic steel protective sleeve pressing groove device according to claim 1, characterized in that, the first motor (101), the second motor (102) and the third motor (103) A gear is connected to the output shaft, and a rack matching the gear is formed inside the moving gear arm (104), the fixed rack (105) and the lifting gear arm (106). 5.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述支架(7)共设置有两个,分别对称分布在平台(6)的两侧。5. A permanent magnet motor rotor magnetic steel protective cover pressing groove device according to claim 1, characterized in that there are two brackets (7) in total, which are respectively symmetrically distributed on both sides of the platform (6) . 6.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述移动齿臂(104)、固定齿轨(105)以及升降齿臂(106)两端固定有限位柱。6. A permanent magnet motor rotor magnetic steel protective sleeve pressing groove device according to claim 1, characterized in that the moving tooth arm (104), the fixed tooth rail (105) and the lifting tooth arm (106) are two The end is fixed with a limit column. 7.根据权利要求1所述的一种永磁电机转子磁钢保护套压槽装置,其特征在于,所述压槽轮(2)通过螺栓连接在升降齿臂(106)上,且可以自由拆卸。7. A permanent magnet motor rotor magnetic steel protective sleeve pressure groove device according to claim 1, characterized in that the pressure groove wheel (2) is connected to the lifting gear arm (106) by bolts, and can be freely Disassemble.
CN202223369255.4U 2022-12-16 2022-12-16 Permanent magnet motor rotor magnet steel protection sleeve groove pressing device Expired - Fee Related CN219041588U (en)

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CN202223369255.4U CN219041588U (en) 2022-12-16 2022-12-16 Permanent magnet motor rotor magnet steel protection sleeve groove pressing device

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CN202223369255.4U CN219041588U (en) 2022-12-16 2022-12-16 Permanent magnet motor rotor magnet steel protection sleeve groove pressing device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117134560A (en) * 2023-07-25 2023-11-28 江苏星宇电机有限公司 Sheath crimping device of hidden pole type permanent magnet rotor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117134560A (en) * 2023-07-25 2023-11-28 江苏星宇电机有限公司 Sheath crimping device of hidden pole type permanent magnet rotor

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