CN219035470U - Speed reducer for double-output crane - Google Patents
Speed reducer for double-output crane Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及减速机领域,具体说是一种双输出吊车用减速机。The utility model relates to the field of reducers, in particular to a reducer for double-output cranes.
背景技术Background technique
现有的起重机械往往通过一个电机带动一个减速机和一个卷筒,并通过低速运转的输出轴带动吊钩上下作业,来实现物体的升降。但是对于某种场合需要两个或者两个以上吊钩同升同降、并且要求两个或者两个以上吊钩达到机械同步的就不能很好的满足了。Existing hoisting machinery often drives a reducer and a reel through a motor, and drives the hook to work up and down through the output shaft running at a low speed, so as to realize the lifting of the object. However, for certain occasions that require two or more hooks to rise and fall at the same time, and require two or more hooks to achieve mechanical synchronization, it cannot be well satisfied.
如中国专利CN216235782U公开了一种用于起重机械上的减速机,通过一个输入轴的高速轴旋转带动两个低速输出轴的同步旋转,使两个输出轴带动两个卷筒能够缠绕两个或者两个以上吊钩同步作业。其虽然实现了两个或者两个以上的吊钩同步作业,但输入轴只有一端,在大功率的设备应用中,只通过一端的输出轴连接输入设备,对于减速机通过减速以提升扭矩的作用往往显得力不从心,且为了实现高减速效果,依然要和其他减速机进行共同使用,有时空间有限无法共同使用,起吊物只能搁置,影响作业进程,并且当在作业中单输入轴故障时,容易引起起吊设备失衡出现事故,还需在处理好起吊物的基础上等待修理,而现有的减速机并不能解决上述问题。For example, the Chinese patent CN216235782U discloses a reducer for hoisting machinery. The high-speed shaft rotation of an input shaft drives the synchronous rotation of two low-speed output shafts, so that the two output shafts can drive two reels to wind two Or two or more hooks work synchronously. Although it realizes the synchronous operation of two or more hooks, the input shaft has only one end. In the application of high-power equipment, only the output shaft at one end is connected to the input equipment. For the role of the reducer to increase the torque through deceleration It often seems powerless, and in order to achieve a high deceleration effect, it still needs to be used together with other reducers. Sometimes the space is limited and cannot be used together, and the lifting object can only be put on hold, which affects the operation process. Accidents caused by unbalanced lifting equipment still need to wait for repairs on the basis of handling the lifting objects, and the existing reducer cannot solve the above problems.
发明内容Contents of the invention
本实用新型提供了一种双输入双输出,在降低速比、提升扭矩的基础上能有效保护电机,并且能保证起吊安全、提高作业效率的双输出吊车用减速机。The utility model provides a double-input and double-output double-output reducer for cranes, which can effectively protect the motor on the basis of reducing the speed ratio and increasing the torque, and can ensure the safety of lifting and improve the working efficiency.
本实用新型采用的技术方案是:一种双输出吊车用减速机,包括箱体,其特征在于:所述箱体中部前侧穿接有第一、第二输入轴,第一输入轴上设有行星传动齿轮组,行星传动齿轮组包括太阳轮、行星架、行星轴、行星轮、输入齿轮、轮毂,行星架经轴承套接第一输入轴,第一输入轴上的太阳轮与行星轴上的行星轮啮合,行星轴穿接于行星架上,行星轮与输入齿轮的内齿啮合,输入齿轮经销钉固定在轮毂上,轮毂经轴承套接在行星架前部上,行星架后部套有第一输入齿轮,第一输入齿轮一侧与第一输出传动机构啮合,另一侧与第一中间轴上的第一中间齿轮啮合,第一中间齿轮啮合第二中间轴的第二中间齿部,第二中间齿部啮合第二输入轴的第二输入齿轮,第二输入齿轮啮合第二输出传动机构,第二输入轴经第二输入齿部与第二中间轴上的第二中间齿轮啮合,第二中间齿轮啮合第一中间轴的第一中间齿部,第一中间齿部啮合输入齿轮的外齿;第一输出传动机构与第二输出传动机构对称布置,第一、第二输出传动机构均包括第一中间输出轴、第一中间输出齿轮、第二中间输出轴、第二中间输出齿轮、输出轴、输出齿轮,第一中间输出轴经第一中间输出齿部啮合第二中间输出轴上的第二中间输出齿轮,第二中间输出轴经第二中间输出齿部与输出轴上的输出齿轮啮合,第一中间输出轴上还设有第一中间输出齿轮,第一输出传动机构中的第一中间输出齿轮与第一输入齿轮啮合,第二输出传动机构中的第一中间输出齿轮与第二输入齿轮啮合。The technical solution adopted by the utility model is: a double-output crane reducer, including a box body, characterized in that: the front side of the middle part of the box body is pierced with first and second input shafts, and the first input shaft is provided with There is a planetary transmission gear set. The planetary transmission gear set includes a sun gear, a planetary carrier, a planetary shaft, a planetary wheel, an input gear, and a hub. The planetary frame is connected to the first input shaft through a bearing. The sun gear and the planetary shaft on the first input shaft The planetary gear on the planetary gear meshes, the planetary shaft passes through the planetary carrier, the planetary gear meshes with the internal teeth of the input gear, the input gear is fixed on the hub through a pin, the hub is sleeved on the front part of the planetary carrier through a bearing, and the rear part of the planetary carrier There is a first input gear, one side of the first input gear meshes with the first output transmission mechanism, and the other side meshes with the first intermediate gear on the first intermediate shaft, and the first intermediate gear meshes with the second intermediate gear of the second intermediate shaft The second intermediate gear meshes with the second input gear of the second input shaft, and the second input gear meshes with the second output transmission mechanism. The second input shaft connects with the second intermediate gear on the second intermediate shaft through the second input gear Gear meshing, the second intermediate gear engages the first intermediate gear of the first intermediate shaft, and the first intermediate gear engages the external teeth of the input gear; the first output transmission mechanism and the second output transmission mechanism are arranged symmetrically, the first and second The output transmission mechanisms all include a first intermediate output shaft, a first intermediate output gear, a second intermediate output shaft, a second intermediate output gear, an output shaft, and an output gear. The first intermediate output shaft meshes with the second intermediate output gear through the first intermediate output gear. The second intermediate output gear on the intermediate output shaft, the second intermediate output shaft meshes with the output gear on the output shaft through the second intermediate output gear, the first intermediate output shaft is also provided with a first intermediate output gear, the first output The first intermediate output gear in the transmission mechanism meshes with the first input gear, and the first intermediate output gear in the second output transmission mechanism meshes with the second input gear.
进一步地,所述第一输入齿轮经键套接于行星架上。Further, the first input gear is socketed on the planet carrier via a key.
进一步地,所述行星架与第一输入齿轮之间过盈配合。Further, the planet carrier is in interference fit with the first input gear.
进一步地,所述行星轴经销轴限位于行星架上。Further, the planetary shaft is limited on the planetary carrier via a pin shaft.
进一步地,所述第一、第二输出传动机构的输出接出在箱体同侧或不同侧。Further, the outputs of the first and second output transmission mechanisms are connected on the same side or different sides of the box body.
基于上述方案,本实用新型取得了如下积极有益效果:Based on the above scheme, the utility model has achieved the following positive and beneficial effects:
1、第一输入轴输入时,通过太阳轮啮合行星轮,行星轮通过行星轴带动行星架上的第一输入齿轮,第一输入齿轮两侧分别传动到第一、第二输出传动机构中的输出轴;第二输入轴输入时,第二输入轴通过第二输入齿轮两侧分别传动到第一、第二输出传动机构中的输出轴,此时第二输入齿部与第二中间轴上的第二中间齿轮啮合,传动到第一输入轴行星架上的输入齿轮,此时第一输入轴不转动,保护了电机;在其中一个输入轴出现故障时,可以启用另一输入轴,保证了作业安全的同时节省了作业时间,提高了工作效率。1. When the first input shaft is input, the sun gear meshes with the planetary gear, and the planetary gear drives the first input gear on the planet carrier through the planetary shaft, and the two sides of the first input gear are respectively transmitted to the first and second output transmission mechanisms. Output shaft; when the second input shaft is input, the second input shaft is respectively transmitted to the output shafts in the first and second output transmission mechanisms through both sides of the second input gear, at this time, the second input gear and the second intermediate shaft The second intermediate gear meshes and is transmitted to the input gear on the planet carrier of the first input shaft. At this time, the first input shaft does not rotate, which protects the motor; when one of the input shafts fails, the other input shaft can be activated to ensure It not only improves the operation safety, but also saves the operation time and improves the work efficiency.
2、当第一、第二输入轴同时输入时,能有效降低输入速比,提升扭矩,无需增加其他减速机来起吊大型设备。2. When the first and second input shafts are input at the same time, the input speed ratio can be effectively reduced and the torque can be increased without adding other reducers to lift large equipment.
附图说明Description of drawings
图1为本实用新型俯视结构示意图;Fig. 1 is the utility model top view structure schematic diagram;
图2为本实用新型第一输出传动机构结构示意图;Fig. 2 is a structural schematic diagram of the first output transmission mechanism of the utility model;
图3为本实用新型图1中A处放大结构示意图。Fig. 3 is a schematic diagram of the enlarged structure at A in Fig. 1 of the present utility model.
图中:箱体1、第一输入轴2、第二输入轴3、行星传动齿轮组4、太阳轮401、行星架402、行星轴403、行星轮404、输入齿轮405、轮毂406、第一输入齿轮5、第一输出传动机构6、第二输出传动机构7、第一中间轴8、第一中间齿轮9、第二中间轴10、第二中间齿轮11、第二输入齿轮12、输出齿轮13、第一中间输出轴14、第一中间输出齿轮15、第二中间输出轴16、第二中间输出齿轮17、输出轴18。In the figure: box body 1, first input shaft 2, second input shaft 3, planetary transmission gear set 4,
具体实施方式Detailed ways
以下结合附图和实施例作进一步说明。Further description will be made below in conjunction with drawings and embodiments.
请参阅图1至3,本实用新型提供一种技术方案:一种双输出吊车用减速机,包括箱体1、第一输入轴2、第二输入轴3、行星传动齿轮组4第一输入齿轮5、第一输出传动机构6、第二输出传动机构7、第一中间轴8、第一中间齿轮9、第二中间轴10、第二中间齿轮11、第二输入齿轮12。箱体中第一输出传动机构6与第二输出传动机构7对称布置,(见图1)第一、第二输出传动机构均包括第一中间输出轴14、第一中间输出齿轮15、第二中间输出轴16、第二中间输出齿轮17、输出轴18、输出齿轮13,第一或第二输出传动机构布置如下:第一中间输出轴14上设有第一中间输出齿轮15,第一中间输出轴14经第一中间输出齿部啮合第二中间输出轴16上的第二中间输出齿轮17,第二中间输出轴经第二中间输出齿部与输出轴18上的输出齿轮13啮合,输出轴延伸出箱体前侧外接输出。(见图2)箱体1中部前侧穿接有第一、第二输入轴,第一输入轴2上设有行星传动齿轮组4,行星传动齿轮组包括太阳轮401、行星架402、行星轴403、行星轮404、输入齿轮405、轮毂406,第一输入轴上的太阳轮与行星轴上的行星轮啮合,行星轴穿接于行星架上,行星轴经销轴限位,行星轮404与输入齿轮405的内齿啮合,输入齿轮经销钉固定在轮毂406上,轮毂经轴承套接在行星架402前部上,(见图3)行星架后部经键套有第一输入齿轮5,第一输入齿轮一侧与第一输出传动机构6中的第一中间输出齿轮15啮合,传动到第一输出传动机构6中的输出轴,另一侧与第一中间轴8上的第一中间齿轮9啮合,第一中间齿轮啮合第二中间轴10的第二中间齿部,第二中间齿部啮合第二输入轴3的第二输入齿轮12,第二输入齿轮啮合第二输出传动机构7中的第一中间输出齿轮15,传动到第二输出传动机构中的输出轴,(见图1)第一输入轴带动第一、二输出传动机构中的输出轴。Please refer to Figures 1 to 3, the utility model provides a technical solution: a double-output crane reducer, including a box body 1, a first input shaft 2, a second input shaft 3, a planetary transmission gear set 4 and a first input Gear 5 , first output transmission mechanism 6 , second output transmission mechanism 7 , first
当第一轴出现故障时,可以启用第二输入轴,节省了维修作业时间,提高了工作效率。第二输入轴3经第二输入齿部与第二中间轴10上的第二中间齿轮11啮合,第二中间齿轮啮合第一中间轴8的第一中间齿部,第一中间齿部啮合输入齿轮405的外齿,此时第一输入轴2不会转动,从而保护了电机;第二输入轴3上还设有第二输入齿轮12,第二输入齿轮一侧啮合第二输出传动机构7中的第一中间输出齿轮15,传动到第二输出传动机构中的输出轴,另一侧与第二中间轴10的第二中间齿部啮合,第二中间齿部啮合第一中间轴8上的第一中间齿轮9,第一中间齿轮啮合套接在行星架上的第一输入齿轮5,第一输入齿轮与第一输出传动机构6中的第一中间输出齿轮15啮合。(见图1)When the first shaft fails, the second input shaft can be activated, which saves maintenance work time and improves work efficiency. The second input shaft 3 meshes with the second
当第一、第二输入轴同时输入时,能有效降低输入速比,提升扭矩。When the first and second input shafts input at the same time, the input speed ratio can be effectively reduced and the torque can be increased.
在此实施例的基础上,还可行星架与第一输入齿轮之间过盈配合。On the basis of this embodiment, an interference fit between the planet carrier and the first input gear can also be used.
在此实施例的基础上,还可第一、第二输出传动机构的输出接出在箱体同侧或不同侧。On the basis of this embodiment, the outputs of the first and second output transmission mechanisms can also be connected on the same side or different sides of the box body.
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Address after: 225400 Jiangsu Province Taizhou City Taixing City Wenchang East Road 188.NO Patentee after: Jiangsu Tailong Reducer (Group) Co.,Ltd. Country or region after: China Address before: 225400 Jiangsu Province Taizhou City Taixing City Wenchang East Road 188.NO Patentee before: JIANGSU TAILONG MACHINERY GROUP COMPANY Co.,Ltd. Country or region before: China |