CN219027212U - A die cavity mould for emery wheel production - Google Patents
A die cavity mould for emery wheel production Download PDFInfo
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- CN219027212U CN219027212U CN202320100251.1U CN202320100251U CN219027212U CN 219027212 U CN219027212 U CN 219027212U CN 202320100251 U CN202320100251 U CN 202320100251U CN 219027212 U CN219027212 U CN 219027212U
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Abstract
本实用新型涉及型腔模具技术领域,具体涉及一种用于磨轮生产的型腔模具。包括上模、下模和套环;所述的上模包括上模板和模芯,所述的模芯与上模板固连;所述的下模设置在上模的下方,与模芯相对;所述的下模包括底板和定位板,所述的底板与定位板活动连接;所述的下模中心处设置有轴心柱,所述的轴心柱与模芯紧密贴合;所述的套环为多个直径不同的尺寸的套环,所述的套环加装在上模与下模之间,所述的定位板上设置有定位键槽,套环外周设置有定位键,所述的套环固定连接在定位板上。在磨轮生产中,通过采用模块化拼装式结构,可以按照磨轮生产需要拼合成不同尺寸和型腔的模具;提高现有模具利用率,节约成本,达到节约能源环保节能的目的。
The utility model relates to the technical field of cavity molds, in particular to a cavity mold used for grinding wheel production. It includes an upper mold, a lower mold and a collar; the upper mold includes an upper mold and a mold core, and the mold core is fixedly connected with the upper mold; the lower mold is arranged below the upper mold and is opposite to the mold core; The lower mold includes a base plate and a positioning plate, the base plate is movably connected with the positioning plate; the center of the lower mold is provided with an axis column, and the axis column closely fits the mold core; the The collar is a plurality of collars with different diameters. The collar is installed between the upper mold and the lower mold. The positioning plate is provided with a positioning keyway, and the outer circumference of the collar is provided with a positioning key. The collar is fixedly connected to the positioning plate. In the production of grinding wheels, by adopting a modular assembly structure, molds of different sizes and cavities can be assembled according to the needs of grinding wheel production; the utilization rate of existing molds can be improved, costs can be saved, and energy conservation, environmental protection and energy conservation can be achieved.
Description
技术领域technical field
本实用新型涉及型腔模具技术领域,具体涉及一种用于磨轮生产的型腔模具。The utility model relates to the technical field of cavity molds, in particular to a cavity mold used for grinding wheel production.
背景技术Background technique
磨轮作为一种磨具,有不同的种类和规格来迎合不同的应用需要,用于不同材料表面边角、焊点、毛刺、毛边的清除,表面凹凸不平修理。Grinding wheel, as a kind of abrasive tool, has different types and specifications to meet different application needs. It is used for removing corners, solder joints, burrs, and burrs on the surface of different materials, and repairing uneven surfaces.
磨轮生产中,型腔模具是成型塑件外表面的工作零件,按其结构可分为整体式和组合式两类,整体式型腔模具由一整块金属材料加工而成,其特点是结构简单、强度大、刚性好,不易变形,塑件无拼缝痕迹,主要适用于形状简单的中小型塑件;组合式型腔模具有多个整体式型腔组合拼接构成,主要应用于塑件外形较复杂,塑造精度高的塑件,通常情况下,一批模具对应一定型号的预制件,生产完成后,当新预制件产品尺寸有调整时,旧的一批模具因尺寸不符,无法再使用,只能通过制作新的模具来满足新一批预制件的生产需求,而生产制造新的模具过程中,势必会增加新一轮的能源消耗,对生产环境产生新的污染,同时增加了生产成本并造成资源的浪费。In the production of grinding wheels, the cavity mold is the working part that forms the outer surface of the plastic part. According to its structure, it can be divided into two types: integral type and combined type. The integral cavity mold is processed from a whole piece of metal material. Its characteristic is the structure Simple, high strength, good rigidity, not easy to deform, no seam marks on plastic parts, mainly suitable for small and medium-sized plastic parts with simple shapes; combined cavity mold is composed of multiple integral cavities combined and spliced, mainly used in plastic parts Plastic parts with complex shapes and high molding precision. Usually, a batch of molds corresponds to a certain type of prefabricated parts. After the production is completed, when the size of the new prefabricated parts is adjusted, the old batch of molds cannot be reused due to inconsistent sizes. The production demand of a new batch of prefabricated parts can only be met by making new molds, and the process of manufacturing new molds will inevitably increase a new round of energy consumption, produce new pollution to the production environment, and increase Production costs and waste of resources.
因此如何提高磨轮生产过程中型腔模具的循环利用率,在节约资源和节能环保方面都是值得研究和改进的。Therefore, how to improve the recycling rate of the cavity mold in the grinding wheel production process is worthy of research and improvement in terms of resource saving, energy saving and environmental protection.
实用新型内容Utility model content
本实用新型的目的在于:提供一种模块化拼装型、利用率高、节约成本、便于操作的用于磨轮生产的型腔模具。The purpose of the utility model is to provide a cavity mold for grinding wheel production which is modular assembly type, high utilization rate, cost saving and easy to operate.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种用于磨轮生产的型腔模具,包括上模、下模和套环;其特征在于:所述的上模包括上模板和模芯,所述的模芯与上模板固连;所述的下模设置在上模的下方,与模芯相对;所述的下模包括底板和定位板,所述的底板与定位板活动连接;所述的下模中心处设置有轴心柱,所述的轴心柱与模芯紧密贴合;所述的套环包括多个直径不同的尺寸,所述的套环加装在上模与下模之间,所述的定位板上设置有定位键槽,套环外缘设置有定位键,所述的套环固定连接在定位板上。A cavity mold for grinding wheel production, including an upper mold, a lower mold and a collar; it is characterized in that: the upper mold includes an upper template and a mold core, and the mold core is fixedly connected with the upper mold; The lower mold is arranged below the upper mold and is opposite to the mold core; the lower mold includes a base plate and a positioning plate, and the base plate is movably connected with the positioning plate; the center of the lower mold is provided with an axis column, so that The above-mentioned axis column and the mold core are closely fitted; the above-mentioned collar includes a plurality of sizes with different diameters, and the above-mentioned collar is installed between the upper mold and the lower mold, and the positioning plate is provided with a positioning A keyway, a positioning key is arranged on the outer edge of the collar, and the collar is fixedly connected to the positioning plate.
进一步的,所述的套环套装在下模内腔;Further, the collar is set in the inner cavity of the lower mold;
进一步的,所述套环的定位键与定位板上的定位键槽一一对应。Further, the positioning keys of the collar are in one-to-one correspondence with the positioning key grooves on the positioning plate.
进一步的,所述的定位键槽与定位键上均设置有安装孔,定位键在通过螺钉固定连接在定位键槽上。Further, the positioning keyway and the positioning key are both provided with mounting holes, and the positioning key is fixedly connected to the positioning keyway by screws.
进一步的,所述的底板外周与定位板之间为滑动连接,底板可锁紧固定在定位板上。Further, there is a sliding connection between the outer periphery of the bottom plate and the positioning plate, and the bottom plate can be locked and fixed on the positioning plate.
进一步的,所述的模芯与套环配套使用。Further, the mold core is matched with the collar.
进一步的,所述的轴心柱与下模的底板之间为可拆卸连接。Further, there is a detachable connection between the axis column and the bottom plate of the lower mold.
进一步的,所述的上下模之间,套环与上模、下模之间,均设置缓冲垫。Further, buffer pads are provided between the upper and lower dies, and between the collar and the upper and lower dies.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
1、通过在模具型腔内套装不同尺寸的套环,来满足不同直径磨轮的生产需求,套环结构简单,加工方便,可以多次循环使用,节约了生产成本;1. By fitting collars of different sizes in the mold cavity to meet the production needs of grinding wheels with different diameters, the collar has a simple structure, is easy to process, and can be used repeatedly, saving production costs;
2、轴心柱与底板之间可拆卸连接,可以在生产不同内径磨轮时,仅更换轴心柱即可,方便灵活;2. The detachable connection between the axis column and the bottom plate can only replace the axis column when producing grinding wheels with different inner diameters, which is convenient and flexible;
3、底板与定位板滑动连接,通过将底板从定位板内向上或向下滑出,便于生产后的脱模,提高工作效率;3. The bottom plate is slidingly connected with the positioning plate. By sliding the bottom plate upward or downward from the positioning plate, it is convenient for demoulding after production and improves work efficiency;
4、模芯与上模板之间采用可拆卸结构,便于磨轮生产中相同直径,不同造型的生产需求,根据需求更换模芯,避免更换整个上模,重新加工;4. A detachable structure is adopted between the mold core and the upper plate, which is convenient for the production needs of the same diameter and different shapes in the grinding wheel production. The mold core can be replaced according to the demand, avoiding the replacement of the entire upper mold and reprocessing;
上下模均采用模块化拼装式结构,可以按生产需要拼合成不同尺寸和型腔的模具;提高材料利用率,节省资源,达到环保节能的目的。The upper and lower molds adopt a modular assembly structure, which can be assembled into molds of different sizes and cavities according to production needs; improve material utilization, save resources, and achieve the purpose of environmental protection and energy saving.
附图说明:Description of drawings:
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为不采用套环情况下的结构示意图;Fig. 2 is a schematic structural view without using a collar;
图3为套环俯视结构示意图;Fig. 3 is a schematic diagram of the top view structure of the collar;
图4为定位板俯视结构示意图;Figure 4 is a schematic diagram of the top view of the positioning plate;
图5为不同直径套环叠放结构示意图。Fig. 5 is a schematic diagram of stacked rings with different diameters.
图中:1、上模;1-1、模芯;1-2、上模板;2、下模;2-1、底板;2-2、定位板;2-3、轴心柱;2-4、定位键槽;3、套环;3-1、定位键。In the figure: 1, upper mold; 1-1, mold core; 1-2, upper template; 2, lower mold; 2-1, bottom plate; 2-2, positioning plate; 2-3, axis column; 2- 4. Positioning keyway; 3. Collar; 3-1. Positioning key.
具体实施方式:Detailed ways:
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本申请及其应用或使用的任何限制。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way serves as any limitation of the application, its application or uses. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
如附图1~5所示,一种用于磨轮生产的型腔模具,包括上模1、下模2和套环3;所述的上模1包括上模板1-2和模芯1-1,所述的模芯1-1与上模板1-2固连;所述的下模2板设置在上模板1-2下方,与模芯1-1相对;所述的下模2包括底板2-1和定位板2-2,所述的底板2-1与定位板2-2活动连接;所述的下模2中心处设置有轴心柱2-3,所述的轴心柱2-3与模芯1-1紧密贴合;轴心柱2-3对模芯1-1还可起到定位作用。所述的套环3为多个直径不同的尺寸的套环3,所述的套环3加装在上模1与下模2板之间,所述的定位板2-2上设置有定位键槽2-4,套环3外缘设置有定位键3-1,所述的套环3固定连接在定位板2-2上。As shown in accompanying
所述的套环3根据产品直径选用不同尺寸套装在下模2内腔。通过在模具型腔内套装不同尺寸的套环3,来满足不同直径磨轮的生产需求,套环3结构简单,加工方便,可以多次循环使用,节约生产成本;所述套环3的定位键3-1与定位板2-2上的定位键槽2-4一一对应,所述的定位键槽2-4与定位键3-1上均设置有安装孔,定位键3-1在通过螺钉固定连接在定位键槽2-4上。The
所述的底板2-1外周与定位板2-2之间通过滑条和滑槽结构,使两者之间为滑动连接,底板2-1可通过定位销等方式锁紧固定在定位板2-2上,生产完成后,底板2-1可通过拉力机拉动沿着定位板2-2向下滑出定位板2-2,通过底板2-1从定位板2-2下方滑出,或者在上模1和套环3拆卸后,将底板2-1向上滑出定位板2-2,便于生产完成后的脱模,提高工作效率。The outer periphery of the bottom plate 2-1 and the positioning plate 2-2 are connected by a sliding bar and a chute, so that the two are slidingly connected, and the bottom plate 2-1 can be locked and fixed on the
所述的模芯1-1尺寸和型腔外形可根据产品需求定制和替换,便于磨轮生产中相同直径,不同造型的生产需求,根据需求更换模芯1-1,避免整个上模1重新加工;如某些异型磨轮,就可通过改变模芯1-1造型来实现。不同尺寸的模芯1-1需要与对应的套环3根据生产需求配套使用。The size of the mold core 1-1 and the shape of the cavity can be customized and replaced according to product requirements, which is convenient for the production requirements of the same diameter and different shapes in the grinding wheel production. The mold core 1-1 can be replaced according to the demand, and the entire
所述的轴心柱2-3与下模2的底板2-1之间为可拆卸连接,可以在生产不同内径磨轮时,仅更换轴心柱2-3即可,方便灵活;避免了更换整个下模2,节约成本的同时,提高了工作效率;轴心柱2-3与下模2之间可通过在轴心柱2-3底部加工螺纹孔,下模2配装螺钉来实现可拆卸连接。The shaft column 2-3 is detachably connected to the bottom plate 2-1 of the
所述的上下模2之间,套环3与上模1、下模2之间,均设置缓冲垫,使用中可以避免过度挤压碰撞,延长模具使用寿命。Cushion pads are provided between the upper and
在具体使用中,In specific use,
首先确定磨轮外形尺寸,确定需不需要选用套环3,选用套环3的情况下,确定与磨轮外径尺寸对应的套环3,以及所用的套环3配套使用的模芯1-1;然后将套环3加装到下模2内腔中并固定,再将模芯1-1与上模板1-2固定;Firstly, determine the external dimensions of the grinding wheel, determine whether the
塑形完成后,底板2-1与定位板2-2解除锁定,根据实际需求,底板2-1可沿着定位板2-2向下或者向上滑动,完成脱模。After the shaping is completed, the bottom plate 2-1 and the positioning plate 2-2 are unlocked, and according to actual needs, the bottom plate 2-1 can slide downward or upward along the positioning plate 2-2 to complete demoulding.
后续生产不同直径的产品时,只需更换对应的套环3和模芯1-1即可,而不必重新更换整套模具,提高了现有模具的利用率,同时节约了材料成本,节能环保。When products with different diameters are subsequently produced, it is only necessary to replace the
以上所述只是本实用新型的较佳实施例而已,上述举例说明不对本实用新型的实质内容作任何形式上的限制,所属技术领域的普通技术人员在阅读了本说明书后依据本实用新型的技术实质对以上具体实施方式所作的任何简单修改或变形,以及可能利用上述揭示的技术内容加以变更或修饰为等同变化的等效实施例,均仍属于本实用新型技术方案的范围内,而不背离本实用新型的实质和范围。The above description is only a preferred embodiment of the present utility model, and the above illustrations do not limit the essence of the present utility model in any form. Those of ordinary skill in the technical field will follow the technology of the present utility model after reading this description. In essence, any simple modification or deformation made to the above specific implementation methods, as well as equivalent embodiments that may be changed or modified into equivalent changes using the technical content disclosed above, still belong to the scope of the technical solution of the present utility model without departing from Essence and scope of the present utility model.
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| CN202320100251.1U CN219027212U (en) | 2023-02-02 | 2023-02-02 | A die cavity mould for emery wheel production |
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| CN202320100251.1U CN219027212U (en) | 2023-02-02 | 2023-02-02 | A die cavity mould for emery wheel production |
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