CN219020147U - A dehydration air dryer - Google Patents
A dehydration air dryer Download PDFInfo
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- CN219020147U CN219020147U CN202320182593.2U CN202320182593U CN219020147U CN 219020147 U CN219020147 U CN 219020147U CN 202320182593 U CN202320182593 U CN 202320182593U CN 219020147 U CN219020147 U CN 219020147U
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- 230000018044 dehydration Effects 0.000 title claims abstract description 57
- 238000006297 dehydration reaction Methods 0.000 title claims abstract description 57
- 238000007605 air drying Methods 0.000 claims abstract description 39
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 238000009423 ventilation Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 235000014787 Vitis vinifera Nutrition 0.000 abstract description 31
- 240000006365 Vitis vinifera Species 0.000 abstract description 31
- 238000007599 discharging Methods 0.000 abstract description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 2
- 241001330002 Bambuseae Species 0.000 abstract 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 2
- 239000011425 bamboo Substances 0.000 abstract 2
- 238000010586 diagram Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 2
- 206010017533 Fungal infection Diseases 0.000 description 1
- 208000031888 Mycoses Diseases 0.000 description 1
- 231100000678 Mycotoxin Toxicity 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002636 mycotoxin Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本实用新型涉及葡萄干加工技术领域,尤其涉及一种脱水风干机。The utility model relates to the technical field of raisin processing, in particular to a dehydration air dryer.
背景技术Background technique
目前对于葡萄干的晾晒,在新疆,一种是在晾房中阴干的,主要是绿色葡萄干,这样可以保持它的颜色,温度太高,被直接暴晒的话就会变成红色。At present, for the drying of raisins, in Xinjiang, one is dried in the shade in a drying room, mainly green raisins, which can keep their color. If the temperature is too high, they will turn red if they are directly exposed to the sun.
因此通常是从晾房收购后再用脱水风干机进一步脱水风干,这样就避免了晾房拥挤,好多葡萄干晾晒不完全,霉菌,真菌感染,最后会有产生真菌毒素的风险。然而现有的脱水风干机结构简单,在实际使用过程中存在以下问题:Therefore, it is usually purchased from the drying room and then further dehydrated and air-dried with a dehydration air dryer, which avoids the crowding of the drying room, many raisins are not completely dried, mold, fungal infection, and finally there is a risk of mycotoxins. However, the existing dehydration air dryer has a simple structure and has the following problems in actual use:
其一,现有的脱水风干机在使用时,由于内部缺少对于葡萄干搅拌翻动结构,进而会出现葡萄干脱水风干不均匀的情况,影响到葡萄干的品质;First, when the existing dehydration air dryer is in use, due to the lack of stirring and turning structure for the raisins inside, the raisins will be dehydrated and air-dried unevenly, which will affect the quality of the raisins;
其二,现有的脱水风干机在使用完成后不便于将大量的葡萄干快速倒出,进而出料速率相对较低。Second, the existing dehydration air dryer is inconvenient to quickly pour out a large amount of raisins after use, and the output rate is relatively low.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种脱水风干机,通过设计升降式搅拌结构和旋转结构,克服了现有技术的不足,有效的解决了现有的脱水风干机存在脱水风干不均匀以及出料速率较低的问题。Aiming at the deficiencies of the prior art, the utility model provides a dehydration air dryer, which overcomes the deficiencies of the prior art by designing a lifting stirring structure and a rotating structure, and effectively solves the problem of dehydration and air drying in the existing dehydration air dryer. Problems with uniformity and low output rates.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种脱水风干机,包括机座,所述机座的顶部外壁对称焊接有两个支撑板,且机座上通过旋转结构连接有脱水风干筒;A dehydration air-drying machine, comprising a machine base, two support plates are symmetrically welded on the top outer wall of the machine base, and a dehydration air-drying cylinder is connected to the machine base through a rotating structure;
所述脱水风干筒的底部开设有均匀分布的漏水孔,脱水风干筒内设有升降式搅拌结构,且升降式搅拌结构包括升降组件和搅拌组件。The bottom of the dehydration and air-drying cylinder is provided with uniformly distributed water leakage holes, and the dehydration and air-drying cylinder is provided with a lifting type stirring structure, and the lifting type stirring structure includes a lifting component and a stirring component.
优选的,所述搅拌组件包括通风盖、固设于通风盖顶部外壁的驱动电机以及依次固设于驱动电机输出轴上的扇叶和双螺旋搅拌器;Preferably, the stirring assembly includes a ventilation cover, a drive motor fixed on the top outer wall of the ventilation cover, fan blades and a double-helical agitator sequentially fixed on the output shaft of the drive motor;
通过采用上述技术方案,通过驱动电机操控扇叶和双螺旋搅拌器转动,能够在进行脱水风干的同时对内部的葡萄干进行搅拌翻动,避免出现葡萄干脱水风干不均匀的情况,提高了葡萄干的品质。By adopting the above technical solution, the driving motor controls the rotation of the fan blades and the double-helical agitator, so that the internal raisins can be stirred and turned during dehydration and air-drying, avoiding uneven dehydration and air-drying of the raisins, and improving the quality of the raisins.
优选的,所述升降组件包括固设于机座背面外壁的竖架、固设于竖架顶部外壁的伺服电机、通过联轴器与伺服电机输出轴同轴固定连接的丝杠、螺接于丝杠上的升降杆和开设于竖架正面的滑槽;Preferably, the lifting assembly includes a vertical frame fixed on the outer wall of the back of the machine base, a servo motor fixed on the outer wall of the top of the vertical frame, a lead screw coaxially fixedly connected to the output shaft of the servo motor through a coupling, screwed to the The lifting rod on the lead screw and the chute opened on the front of the vertical frame;
通过采用上述技术方案,通过升降组件控制搅拌组件进行升降,能够在葡萄干加完后将搅拌组件降到脱水风干筒内对其进行搅拌,并且也便于在脱水风干完成后,让搅拌组件升起并离开脱水风干筒保证旋转结构正常工作。By adopting the above-mentioned technical scheme, the lifting component is used to control the stirring component to go up and down. After the raisins are added, the stirring component can be lowered into the dehydration and air-drying cylinder for stirring, and it is also convenient for the stirring component to rise and Leave the dehydration air drying cylinder to ensure that the rotating structure is working properly.
优选的,所述旋转结构包括固设于脱水风干筒中部的旋转架、固设于其中一个支撑板侧壁的步进电机、固设于步进电机输出轴上的蜗杆和固设于旋转架上的蜗轮;Preferably, the rotating structure includes a rotating frame fixed in the middle of the dehydration and air-drying cylinder, a stepping motor fixed on the side wall of one of the support plates, a worm fixed on the output shaft of the stepping motor, and a rotating frame fixed on the on the worm gear;
所述旋转架的两端均通过轴承分别与两个支撑板的内壁连接,且蜗杆和蜗轮相互啮合;Both ends of the rotating frame are respectively connected to the inner walls of the two support plates through bearings, and the worm and the worm gear are meshed with each other;
通过采用上述技术方案,能够控制脱水风干筒不断朝下旋转而快速将内部的葡萄干倒出,进而能够提高出料速率。By adopting the above technical solution, the dehydration and air-drying cylinder can be controlled to continuously rotate downwards to quickly pour out the raisins inside, thereby increasing the discharge rate.
优选的,所述升降杆的外壁与滑槽的内壁滑动连接,且通风盖固设于升降杆上;Preferably, the outer wall of the lifting rod is slidingly connected with the inner wall of the chute, and the ventilation cover is fixed on the lifting rod;
通过采用上述技术方案,便于对升降杆的移动进行限位,保证其做直线运动。By adopting the above-mentioned technical scheme, it is convenient to limit the movement of the elevating rod to ensure that it moves in a straight line.
优选的,所述机座的底部四角位置均安装有带刹万向轮。Preferably, universal wheels with brakes are installed at the bottom four corners of the base.
通过采用上述技术方案,便于整个机器的移动行走。By adopting the above-mentioned technical scheme, the moving and walking of the whole machine is facilitated.
本实用新型的有益效果为:The beneficial effects of the utility model are:
1、设计有搅拌组件,通过驱动电机操控扇叶和双螺旋搅拌器转动,能够在进行脱水风干的同时对内部的葡萄干进行搅拌翻动,避免出现葡萄干脱水风干不均匀的情况,提高了葡萄干的品质;1. It is designed with a stirring component. By driving the motor to control the rotation of the fan blade and the double-helix agitator, it can stir and turn the raisins inside while dehydrating and air-drying, avoiding uneven dehydration and air-drying of the raisins, and improving the quality of the raisins. ;
2、通过升降组件便于在脱水风干完成后,让搅拌组件升起并离开脱水风干筒,并配合旋转结构控制脱水风干筒不断朝下旋转而快速将内部的葡萄干倒出,进而能够提高出料速率。2. After the dehydration and air-drying is completed, the lifting component can be used to lift the stirring component and leave the dehydration and air-drying cylinder, and cooperate with the rotating structure to control the dehydration and air-drying cylinder to continuously rotate downwards to quickly pour out the raisins inside, thereby increasing the output rate. .
附图说明Description of drawings
图1为本实用新型工作状态下的三维结构示意图;Fig. 1 is the three-dimensional structure schematic diagram under the working state of the utility model;
图2为本实用新型出料状态下的三维结构示意图;Fig. 2 is the three-dimensional structure schematic diagram under the discharging state of the utility model;
图3为本实用新型中搅拌组件的三维结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of stirring assembly in the utility model;
图4为图1中A部分的三维放大结构示意图。FIG. 4 is a schematic diagram of a three-dimensional enlarged structure of part A in FIG. 1 .
图中:1、机座;2、支撑板;3、脱水风干筒;4、漏水孔;5、通风盖;6、驱动电机;7、扇叶;8、双螺旋搅拌器;9、竖架;10、伺服电机;11、丝杠;12、升降杆;13、滑槽;14、旋转架;15、步进电机;16、蜗杆;17、蜗轮。In the figure: 1. Machine base; 2. Support plate; 3. Dehydration air-drying cylinder; 4. Leakage hole; 5. Ventilation cover; 6. Drive motor; ; 10, servo motor; 11, lead screw; 12, lifting rod; 13, chute; 14, rotating frame; 15, stepping motor; 16, worm; 17, worm gear.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.
实施例1,参照图1-3,一种脱水风干机,包括机座1、两个支撑板2、脱水风干筒3和升降式搅拌结构;
两个支撑板2对称焊接于机座1的顶部外壁,脱水风干筒3的底部开设有均匀分布的漏水孔4,升降式搅拌结构包括升降组件和搅拌组件,搅拌组件具体是由下述部件组成:Two
通风盖5和驱动电机6:通风盖5上开设有均匀分布的通风口,驱动电机6通过螺栓固定于通风盖5的顶部外壁,驱动电机6的输出轴通过轴承与通风盖5的中心内壁贯穿连接;
扇叶7和双螺旋搅拌器8:扇叶7和双螺旋搅拌器8依次固定于驱动电机6的输出轴上;
升降组件具体是由下述部件组成:The lifting assembly is specifically composed of the following components:
竖架9和滑槽13:竖架9焊接于机座1的背面外壁,滑槽13开设于竖架9的正面;Vertical frame 9 and chute 13: the vertical frame 9 is welded to the back outer wall of the
伺服电机10:伺服电机10通过螺栓固定于竖架9的顶部外壁,伺服电机10的输出轴延伸至滑槽13内,伺服电机10通过导线连接有倒顺开关;Servo motor 10: The
丝杠11:丝杠11的顶端通过联轴器与伺服电机10的输出轴同轴固定连接,丝杠11的底端通过轴承与滑槽13的底部内壁连接;Lead screw 11: the top of the
升降杆12:升降杆12螺接于丝杠11上,升降杆12的外壁与滑槽13的内壁滑动连接,通风盖5焊接于升降杆12上;Lifting rod 12: The
在本实施例中,通过伺服电机10的输出轴控制丝杠11正反转动,在滑槽13的限位下使得升降杆12能够控制搅拌组件下降或者上升,能够在葡萄干加完后将搅拌组件降到脱水风干筒3内对其进行搅拌,并也便于在脱水风干完成后,让搅拌组件升起并离开脱水风干筒3保证旋转结构正常工作;In this embodiment, the output shaft of the
同时通过驱动电机6操控扇叶7和双螺旋搅拌器8转动,能够在进行脱水风干的同时对内部的葡萄干进行搅拌翻动,避免出现葡萄干脱水风干不均匀的情况,提高了葡萄干的品质。At the same time, the
实施例2,参照图1和图4,本实施例是在实施例1的基础上进行优化,具体是:一种脱水风干机,还包括旋转结构,旋转结构具体是由下述部件组成:
旋转架14:旋转架14焊接于脱水风干筒3的中部,旋转架14的两端均通过轴承分别与两个支撑板2的内壁连接;Rotary frame 14: the
步进电机15:步进电机15通过螺栓固定于其中一个支撑板2的侧壁;Stepper motor 15: the
蜗杆16和蜗轮17:蜗杆16固定套装于步进电机15的输出轴上,蜗轮17固定套装于旋转架14上,蜗杆16和蜗轮17相互啮合;
在本实施例中,通过旋转结构能够控制脱水风干筒3不断朝下旋转而快速将内部的葡萄干倒出,进而能够提高出料速率,机座1的底部四角位置均安装有带刹万向轮,便于整个机器的移动行走。In this embodiment, the rotating structure can control the dehydration and air-drying
工作原理:在使用时,将待加工的葡萄干倒入到脱水风干筒3,然后伺服电机10的输出轴控制丝杠11正向转动,在滑槽13的限位下使得升降杆12控制搅拌组件下降至脱水风干筒3内;Working principle: when in use, pour the raisins to be processed into the dehydration and air-drying
其次,在脱水风干筒3的下方放置一个接水盒,通过驱动电机6操控扇叶7和双螺旋搅拌器8转动,此时双螺旋搅拌器8对内部的葡萄干进行搅拌翻动,同时扇叶7吹出冷风进行风干,脱出的水分从底部的漏水孔4流到接水盒内;Secondly, a water receiving box is placed under the dehydration and air-drying
最后,在脱水风干完成后,在脱水风干筒3的下方放置一个接料盒,然后通过伺服电机10的输出轴控制丝杠11反向转动控制搅拌组件升至高处,通过步进电机15的输出轴控制蜗杆16转动,进而与蜗杆16啮合的蜗轮17控制旋转架14旋转,进而旋转架14控制脱水风干筒3不断朝下旋转而快速将内部的葡萄干倒至接料盒内。Finally, after the dehydration and air-drying is completed, a receiving box is placed under the dehydration and air-drying
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.
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