CN219012799U - Split type piston for air compressor - Google Patents

Split type piston for air compressor Download PDF

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CN219012799U
CN219012799U CN202222301458.3U CN202222301458U CN219012799U CN 219012799 U CN219012799 U CN 219012799U CN 202222301458 U CN202222301458 U CN 202222301458U CN 219012799 U CN219012799 U CN 219012799U
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piston
positioning
guide
piston body
air compressor
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胡龙飞
钱经亮
陈林节
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State Owned Anqing Haiyan Machinery Factory
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Abstract

本实用新型公开了一种空压机用分体式活塞,包括活塞体和导向活塞,所述导向活塞与所述活塞体通过固定件连接,所述导向活塞与所述活塞体相对的一端开有定位槽,所述定位槽与所述导向活塞同轴,所述活塞体与所述导向活塞相对的一端设有连接凸起,所述连接凸起与所述活塞体同轴,所述连接凸起与所述定位槽匹配。在加工导向活塞的外壁时可以以定位槽为基准进行加工,保证导向活塞与定位槽同轴,加工活塞体的外壁以及加工活塞体的环槽时以连接凸起为基准,保证活塞体与连接凸起同轴,进而进一步减小活塞体和导向活塞的同轴度误差。

Figure 202222301458

The utility model discloses a split piston for an air compressor, which comprises a piston body and a guide piston, the guide piston is connected with the piston body through a fixing piece, and the guide piston is opened with a A positioning groove, the positioning groove is coaxial with the guide piston, the end of the piston body opposite to the guide piston is provided with a connecting protrusion, the connecting protrusion is coaxial with the piston body, and the connecting protrusion match the positioning slot. When machining the outer wall of the guide piston, it can be processed based on the positioning groove to ensure that the guide piston is coaxial with the positioning groove. The protrusions are coaxial, thereby further reducing the coaxiality error of the piston body and the pilot piston.

Figure 202222301458

Description

一种空压机用分体式活塞Split type piston for air compressor

技术领域technical field

本实用新型涉及空气压缩机技术领域,尤其涉及一种空压机用分体式活塞。The utility model relates to the technical field of air compressors, in particular to a split piston for an air compressor.

背景技术Background technique

分体式活塞包括活塞体和导向活塞,由于活塞体和导向活塞的外径相差较大,一般将导向活塞和活塞体分别精加工后再装配到一起。这样会使导向活塞和活塞体的同轴度虽然在允许的误差范围内,若导向活塞和活塞体的同轴度误差比较大容易造成密封不严,影响空压机的排气量。The split piston includes a piston body and a guide piston. Because the outer diameters of the piston body and the guide piston are quite different, the guide piston and the piston body are generally finished separately and then assembled together. In this way, although the coaxiality of the pilot piston and the piston body is within the allowable error range, if the coaxiality error of the pilot piston and the piston body is relatively large, it is easy to cause poor sealing and affect the displacement of the air compressor.

实用新型内容Utility model content

为解决背景技术中存在的技术问题,本实用新型提出一种空压机用分体式活塞。In order to solve the technical problems existing in the background technology, the utility model proposes a split piston for an air compressor.

本实用新型提出的一种空压机用分体式活塞,包括活塞体和导向活塞,所述导向活塞与所述活塞体通过固定件连接,所述导向活塞与所述活塞体相对的一端开有定位槽,所述定位槽与所述导向活塞同轴,所述活塞体与所述导向活塞相对的一端设有连接凸起,所述连接凸起与所述活塞体同轴,所述连接凸起与所述定位槽匹配。The utility model proposes a split type piston for an air compressor, comprising a piston body and a guide piston, the guide piston is connected to the piston body through a fixing piece, and the end of the guide piston opposite to the piston body is opened with a A positioning groove, the positioning groove is coaxial with the guide piston, the end of the piston body opposite to the guide piston is provided with a connecting protrusion, the connecting protrusion is coaxial with the piston body, and the connecting protrusion match the positioning slot.

在加工导向活塞的外壁时可以以定位槽为基准进行加工,保证导向活塞与定位槽同轴,加工活塞体的外壁以及加工活塞体的环槽时以连接凸起为基准,保证活塞体与连接凸起同轴,进而进一步减小活塞体和导向活塞的同轴度误差。When machining the outer wall of the guide piston, it can be processed based on the positioning groove to ensure that the guide piston is coaxial with the positioning groove. The protrusions are coaxial, thereby further reducing the coaxiality error of the piston body and the pilot piston.

优选的,所述连接凸起的长度小于所述定位槽的深度。Preferably, the length of the connecting protrusion is smaller than the depth of the positioning groove.

优选的,所述导向活塞与所述活塞体相对的一端设有加工凸台,所述定位槽开设在所述加工凸台上。Preferably, the end of the guide piston opposite to the piston body is provided with a processing boss, and the positioning groove is opened on the processing boss.

优选的,所述活塞体与所述导向活塞相对的一端具有接触端环,所述连接凸起设在所述接触端环上,且所述接触端还与所述加工凸台接触。Preferably, the end of the piston body opposite to the guide piston has a contact end ring, the connecting protrusion is arranged on the contact end ring, and the contact end is also in contact with the processing boss.

为了进一步增大活塞体胡所述导向活塞的同轴度,优选的,所述导向活塞与所述活塞体相对的一端开有定位孔,所述定位孔的轴线与所述导向活塞轴线平行,所述活塞体与所述导向活塞相对的一端固定有定位柱,所述定位柱与所述定位孔匹配。In order to further increase the coaxiality of the piston body and the pilot piston, preferably, the opposite end of the pilot piston to the piston body has a positioning hole, the axis of the positioning hole is parallel to the axis of the pilot piston, The end of the piston body opposite to the guide piston is fixed with a positioning post, and the positioning post matches the positioning hole.

为了进一步增大活塞体胡所述导向活塞的同轴度,优选的,所述定位孔包括第一定位孔和第二定位孔,所述第一定位孔孔径大于所述第二定位孔孔径,所述定位柱包括第一定位柱和第二定位柱,所述第一定位柱与所述第一定位孔匹配,所述第二定位柱与所述第二定位孔匹配。In order to further increase the coaxiality of the piston body and the guide piston, preferably, the positioning hole includes a first positioning hole and a second positioning hole, and the aperture of the first positioning hole is larger than the aperture of the second positioning hole, The positioning post includes a first positioning post and a second positioning post, the first positioning post matches the first positioning hole, and the second positioning post matches the second positioning hole.

本实用新型中,所提出的空压机用分体式活塞,结构简单,通过定位槽和连接凸起的设置,定位槽与导向活塞同轴,连接凸起与活塞体同轴,定位槽与连接凸起匹配进而减小导向活塞与活塞体同轴度误差,增大空气压缩机的排气量。In the utility model, the proposed split piston for air compressor has a simple structure. Through the setting of the positioning groove and the connecting protrusion, the positioning groove is coaxial with the guide piston, the connecting protrusion is coaxial with the piston body, and the positioning groove is connected with the connecting protrusion. The matching of the protrusions reduces the coaxiality error between the guide piston and the piston body and increases the displacement of the air compressor.

本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中表示,其中自始至终相同或类似的符号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar symbols represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present invention, but not to limit the present invention.

需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial", "Radial", "Circumferential" The orientation or positional relationship indicated to ", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operated in a particular orientation and therefore should not be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components , unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.

如图1所示的一种空压机用分体式活塞,包括活塞体1和导向活塞2,导向活塞2与活塞体1通过固定件7连接,该固定件7位固定螺钉;导向活塞2与活塞体1相对的一端开有定位槽20,定位槽20与导向活塞2同轴,活塞体1与导向活塞2相对的一端设有连接凸起10,连接凸起10与活塞体1同轴,连接凸起10与定位槽20匹配;A split piston for an air compressor as shown in Figure 1 includes a piston body 1 and a guide piston 2, the guide piston 2 is connected to the piston body 1 through a fixing member 7, and the fixing member has 7 fixing screws; the guide piston 2 and the The opposite end of the piston body 1 is provided with a positioning groove 20, the positioning groove 20 is coaxial with the guide piston 2, the opposite end of the piston body 1 and the guide piston 2 is provided with a connecting protrusion 10, and the connecting protrusion 10 is coaxial with the piston body 1, The connecting protrusion 10 is matched with the positioning groove 20;

在加工导向活塞2的外壁时可以以定位槽20为基准进行加工,保证导向活塞2与定位槽20同轴,加工活塞体1的外壁以及加工活塞体1的环槽时以连接凸起10为基准,保证活塞体1与连接凸起10同轴,进而进一步减小活塞体1和导向活塞2的同轴度误差。When processing the outer wall of the guide piston 2, the positioning groove 20 can be used as a reference to process, to ensure that the guide piston 2 is coaxial with the positioning groove 20, and when processing the outer wall of the piston body 1 and the ring groove of the piston body 1, the connecting protrusion 10 The benchmark ensures that the piston body 1 is coaxial with the connecting protrusion 10, thereby further reducing the coaxiality error between the piston body 1 and the pilot piston 2.

在一些实施例中优选的,导向活塞2与活塞体1相对的一端设有加工凸台3,定位槽20开设在加工凸台3上,便于生产加工。In some embodiments, preferably, the end of the guide piston 2 opposite to the piston body 1 is provided with a processing boss 3, and the positioning groove 20 is provided on the processing boss 3, which is convenient for production and processing.

为了增大加工效率,在一些实施例中优选的,活塞体1与导向活塞2相对的一端具有接触端环4,连接凸起10设在接触端环4上,且接触端还与加工凸台3接触,接触端环4与加工凸台3为面接触,仅仅需要精加工连接端环和加工凸台3的端面即可。In order to increase the processing efficiency, in some embodiments, preferably, the end of the piston body 1 opposite to the guide piston 2 has a contact end ring 4, the connecting protrusion 10 is arranged on the contact end ring 4, and the contact end is also connected to the processing boss. 3 contact, the contact end ring 4 is in surface contact with the processing boss 3, and only the end face of the connecting end ring and the processing boss 3 needs to be finished.

在一些实施例中优选的,连接凸起10的长度小于定位槽20的深度,进而保证加工凸台3与接触端环4抵触,减小保证活塞体1与导向活塞2的同轴度误差。In some embodiments, preferably, the length of the connecting protrusion 10 is shorter than the depth of the positioning groove 20, so as to ensure that the processing boss 3 is in conflict with the contact end ring 4, and reduce the coaxiality error between the piston body 1 and the guide piston 2.

在一些实施例中优选的,导向活塞2与活塞体1相对的一端开有定位孔5,定位孔5的轴线与导向活塞2轴线平行,活塞体1与导向活塞2相对的一端固定有定位柱6,定位柱6与定位孔5匹配,定位柱6可以通过焊接、卡接、粘贴方式固定在活塞体1上,在一些实施例中,活塞体1与导向活塞2相对的一端开有卡接孔,定位柱6卡设在卡接孔内,定位柱6端部与卡接孔的底部接触,定位柱6的长度大于卡接孔长度且小于定位孔5与卡接孔长度的总和,便于生产加工;In some embodiments, preferably, the end of the guide piston 2 opposite to the piston body 1 has a positioning hole 5, the axis of the positioning hole 5 is parallel to the axis of the guide piston 2, and the end of the piston body 1 opposite to the guide piston 2 is fixed with a positioning column. 6. The positioning post 6 is matched with the positioning hole 5. The positioning post 6 can be fixed on the piston body 1 by welding, clamping or sticking. In some embodiments, the end of the piston body 1 opposite to the guide piston 2 has a clamping joint hole, the positioning column 6 is clamped in the clamping hole, and the bottom of the positioning column 6 is in contact with the bottom of the clamping hole. The length of the positioning column 6 is greater than the length of the clamping hole and less than the sum of the length of the positioning hole 5 and the clamping hole, which is convenient Production and processing;

在一些实施例中优选的,定位孔5未开设和加工凸台3上,定位柱6安装在接触端环4上。In some embodiments, preferably, the positioning hole 5 is not opened and processed on the boss 3 , and the positioning column 6 is installed on the contact end ring 4 .

在一些实施例中优选的,定位孔5包括第一定位孔50和第二定位孔51,第一定位孔50孔径大于第二定位孔51孔径,第一定位孔50和第二定位孔51相互交替开设在加工凸台3上,并沿加工凸台3的轴线周向分布,述定位柱6包括第一定位柱60和第二定位柱61,第一定位柱60与第一定位孔50匹配,第二定位柱61与第二定位孔51匹配。Preferably in some embodiments, the positioning hole 5 includes a first positioning hole 50 and a second positioning hole 51, the aperture of the first positioning hole 50 is larger than the aperture of the second positioning hole 51, and the first positioning hole 50 and the second positioning hole 51 are mutually Alternately arranged on the processing boss 3, and distributed along the axis of the processing boss 3, the positioning column 6 includes a first positioning column 60 and a second positioning column 61, the first positioning column 60 matches the first positioning hole 50 , the second positioning post 61 matches the second positioning hole 51 .

以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. The equivalent replacement or change of the new technical solution and the concept of the utility model shall be covered by the protection scope of the utility model.

Claims (6)

1.一种空压机用分体式活塞,包括活塞体(1)和导向活塞(2),所述导向活塞(2)与所述活塞体(1)通过固定件(7)连接,其特征在于,所述导向活塞(2)与所述活塞体(1)相对的一端开有定位槽(20),所述定位槽(20)与所述导向活塞(2)同轴,所述活塞体(1)与所述导向活塞(2)相对的一端设有连接凸起(10),所述连接凸起(10)与所述活塞体(1)同轴,所述连接凸起(10)与所述定位槽(20)匹配。1. A split piston for an air compressor, comprising a piston body (1) and a guide piston (2), the guide piston (2) is connected with the piston body (1) by a fixture (7), and its characteristics In that, the opposite end of the guide piston (2) to the piston body (1) is provided with a positioning groove (20), the positioning groove (20) is coaxial with the guide piston (2), and the piston body (1) The end opposite to the guide piston (2) is provided with a connection protrusion (10), the connection protrusion (10) is coaxial with the piston body (1), and the connection protrusion (10) Match with the positioning groove (20). 2.根据权利要求1所述的空压机用分体式活塞,其特征在于,所述连接凸起(10)的长度小于所述定位槽(20)的深度。2. The split piston for an air compressor according to claim 1, characterized in that, the length of the connecting protrusion (10) is smaller than the depth of the positioning groove (20). 3.根据权利要求1所述的空压机用分体式活塞,其特征在于,所述导向活塞(2)与所述活塞体(1)相对的一端设有加工凸台(3),所述定位槽(20)开设在所述加工凸台(3)上。3. The split piston for air compressor according to claim 1, characterized in that, the end of the guide piston (2) opposite to the piston body (1) is provided with a processing boss (3), the The positioning groove (20) is provided on the processing boss (3). 4.根据权利要求3所述的空压机用分体式活塞,其特征在于,所述活塞体(1)与所述导向活塞(2)相对的一端具有接触端环(4),所述连接凸起(10)设在所述接触端环(4)上,且所述接触端环(4)与所述加工凸台(3)接触。4. The split piston for air compressor according to claim 3, characterized in that, the end of the piston body (1) opposite to the guide piston (2) has a contact end ring (4), and the connection The protrusion (10) is arranged on the contact end ring (4), and the contact end ring (4) is in contact with the processing boss (3). 5.根据权利要求1所述的空压机用分体式活塞,其特征在于,所述导向活塞(2)与所述活塞体(1)相对的一端开有定位孔(5),所述定位孔(5)的轴线与所述导向活塞(2)轴线平行,所述活塞体(1)与所述导向活塞(2)相对的一端固定有定位柱(6),所述定位柱(6)与所述定位孔(5)匹配。5. The split piston for air compressor according to claim 1, characterized in that, the end of the guide piston (2) opposite to the piston body (1) has a positioning hole (5), and the positioning The axis of the hole (5) is parallel to the axis of the guide piston (2), and the end of the piston body (1) opposite to the guide piston (2) is fixed with a positioning post (6), and the positioning post (6) Match with the positioning hole (5). 6.根据权利要求5所述的空压机用分体式活塞,其特征在于,所述定位孔(5)包括第一定位孔(50)和第二定位孔(51),所述第一定位孔(50)孔径大于所述第二定位孔(51)孔径,所述定位柱(6)包括第一定位柱(60)和第二定位柱(61),所述第一定位柱(60)与所述第一定位孔(50)匹配,所述第二定位柱(61)与所述第二定位孔(51)匹配。6. The split piston for air compressor according to claim 5, characterized in that, the positioning hole (5) comprises a first positioning hole (50) and a second positioning hole (51), and the first positioning hole (51) The aperture of the hole (50) is larger than the aperture of the second positioning hole (51), and the positioning post (6) includes a first positioning post (60) and a second positioning post (61), and the first positioning post (60) Matching with the first positioning hole (50), the second positioning post (61) matching with the second positioning hole (51).
CN202222301458.3U 2022-08-31 2022-08-31 Split type piston for air compressor Active CN219012799U (en)

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CN202222301458.3U CN219012799U (en) 2022-08-31 2022-08-31 Split type piston for air compressor

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Application Number Priority Date Filing Date Title
CN202222301458.3U CN219012799U (en) 2022-08-31 2022-08-31 Split type piston for air compressor

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PE01 Entry into force of the registration of the contract for pledge of patent right
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Denomination of utility model: A split-type piston for an air compressor

Granted publication date: 20230512

Pledgee: Agricultural Bank of China Limited Anqing Xinglong Branch

Pledgor: State owned anqing Haiyan Machinery Factory

Registration number: Y2025980037997