CN219010398U - A waste heat quenching device for bearing ring forgings - Google Patents
A waste heat quenching device for bearing ring forgings Download PDFInfo
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- CN219010398U CN219010398U CN202223231251.XU CN202223231251U CN219010398U CN 219010398 U CN219010398 U CN 219010398U CN 202223231251 U CN202223231251 U CN 202223231251U CN 219010398 U CN219010398 U CN 219010398U
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Abstract
本实用新型公开了一种轴承套圈锻件余热淬火装置,属于轴承加工技术领域,该轴承套圈锻件余热淬火装置,通过设置丝杆筒、丝杆、电机、放置网、滑板和收集箱,轴承套圈在淬火时产生的杂质可被收集在放置网上,使得轴承套圈在加工完成后产生的杂质不会落在淬火液中进而对淬火液造成污染,打开门板,控制电机正转,淬火完成的轴承套圈和轴承套圈淬火时产生的杂质在自身重力的作用下从出口内运动出进而落在滑板上,因滑板设为倾斜状,落在滑板上的轴承套圈可顺着滑板滑落,同时杂质从滑板内开设的通孔中掉落进而运动到收集箱内,该装置不仅可方便的对淬火完成的轴承套圈进行拿取,还可对轴承套圈在淬火时产生的杂质自动进行清理收集。
The utility model discloses a residual heat quenching device for bearing ring forgings, which belongs to the technical field of bearing processing. The residual heat quenching device for bearing ring forgings is provided with a screw barrel, a screw rod, a motor, a placement net, a slide plate and a collection box, and the bearing The impurities generated by the ring during quenching can be collected on the placement net, so that the impurities generated by the bearing ring after processing will not fall into the quenching liquid and cause pollution to the quenching liquid. Open the door panel, control the motor to rotate forward, and the quenching is completed. The bearing ring and the impurities produced during the quenching of the bearing ring move out from the outlet under the action of their own gravity and then fall on the slide plate. Because the slide plate is set in an inclined shape, the bearing ring falling on the slide plate can slide down along the slide plate At the same time, the impurities fall from the through hole opened in the slide plate and then move into the collection box. This device can not only conveniently pick up the quenched bearing ring, but also automatically remove the impurities generated by the quenching of the bearing ring. Make a cleanup collection.
Description
技术领域technical field
本实用新型属于轴承加工技术领域,具体为一种轴承套圈锻件余热淬火装置。The utility model belongs to the technical field of bearing processing, in particular to a residual heat quenching device for bearing ring forgings.
背景技术Background technique
轴承套圈在加工过程中需要进行锻造,锻造完成后需要将其放入淬火装置内进行淬火处理,现有的淬火装置在对轴承套圈进行淬火时,轴承套圈与淬火装置发生撞击和轴承套圈在淬火时会产生杂质,这些杂质混合在该装置内的淬火剂内进而对淬火剂造成污染,且放置在淬火装置内的轴承套圈不方便进行拿取,因此需要一种轴承套圈锻件余热淬火装置来解决上述问题。The bearing ring needs to be forged during the processing process. After the forging is completed, it needs to be put into the quenching device for quenching treatment. When the existing quenching device quenches the bearing ring, the bearing ring and the quenching device collide and the bearing When the ferrule is quenched, impurities will be produced, and these impurities will be mixed in the quenching agent in the device to pollute the quenching agent, and the bearing ring placed in the quenching device is inconvenient to take, so a bearing ring is needed Forging waste heat quenching device to solve the above problems.
实用新型内容Utility model content
为了克服上述缺陷,本实用新型提供了一种轴承套圈锻件余热淬火装置,解决了轴承套圈淬火时产生的杂质会对淬火装置内的淬火剂造成污染,且淬火的轴承套圈不方便拿取的问题。In order to overcome the above defects, the utility model provides a residual heat quenching device for bearing ring forgings, which solves the problem that impurities generated during quenching of the bearing ring will pollute the quenching agent in the quenching device, and the quenched bearing ring is inconvenient to handle. take the problem.
为实现上述目的,本实用新型提供如下技术方案:一种轴承套圈锻件余热淬火装置,包括淬火箱,所述淬火箱的正面和背面分别连接有调节组件和限位组件,所述调节组件和限位组件与同一个放置组件连接,所述放置组件设在淬火箱内,所述淬火箱的侧面设有出料组件,所述淬火箱的侧面设有输送组件,所述淬火箱内设有循环组件。In order to achieve the above purpose, the utility model provides the following technical solutions: a bearing ring forging residual heat quenching device, including a quenching box, the front and back of the quenching box are respectively connected with an adjustment assembly and a limit assembly, the adjustment assembly and The limit assembly is connected with the same placement assembly, the placement assembly is set in the quenching box, the side of the quenching box is provided with a discharge assembly, the side of the quenching box is provided with a conveying assembly, and the quenching box is provided with Loop component.
作为本实用新型的进一步方案:所述调节组件包括电机,所述电机与淬火箱连接,所述电机的输出轴与丝杆筒连接,所述丝杆筒内螺纹连接有丝杆,所述丝杆与放置组件连接。As a further solution of the present utility model: the adjustment assembly includes a motor, the motor is connected to the quenching box, the output shaft of the motor is connected to the screw tube, the screw tube is internally threaded with a screw, and the screw The rod is connected to the placement assembly.
作为本实用新型的进一步方案:所述限位组件包括连接块,所述连接块与淬火箱连接,所述连接块与滑筒连接,所述滑筒内滑动连接有滑杆,所述滑杆与放置组件连接。As a further solution of the present utility model: the limit assembly includes a connecting block, the connecting block is connected with the quenching box, the connecting block is connected with the sliding cylinder, and a sliding rod is slidably connected in the sliding cylinder, and the sliding rod Connect with placement component.
作为本实用新型的进一步方案:所述放置组件包括两个连接板,两个连接板分别与丝杆和滑杆连接,两个连接板与同一个放置网连接,所述放置网滑动连接在淬火箱内。As a further solution of the present utility model: the placing assembly includes two connecting plates, the two connecting plates are respectively connected with the screw rod and the sliding rod, the two connecting plates are connected with the same placing net, and the placing net is slidably connected in the quenching inside the box.
作为本实用新型的进一步方案:所述出料组件包括出口,所述出口开设在淬火箱的侧面,所述淬火箱的侧面通过合页与门板铰接,所述门板卡接在淬火箱的侧面。As a further solution of the present utility model: the discharge assembly includes an outlet, the outlet is opened on the side of the quenching box, the side of the quenching box is hinged with the door panel through a hinge, and the door panel is clamped on the side of the quenching box .
作为本实用新型的进一步方案:所述输送组件包括滑板,所述滑板与淬火箱连接,所述滑板的正面和背面均连接有限位板,所述滑板下连接有收集箱。As a further solution of the present utility model: the conveying assembly includes a slide plate, the slide plate is connected to the quenching box, the front and back of the slide plate are connected to a limiting plate, and a collection box is connected under the slide plate.
作为本实用新型的进一步方案:所述循环组件包括进水管和出水管,所述进水管和出水管均卡接在淬火箱的侧面,所述进水管和出水管与同一个循环管连接,所述循环管与两个固定板连接,两个固定板均与淬火箱连接。As a further solution of the present utility model: the circulation assembly includes a water inlet pipe and a water outlet pipe, both of the water inlet pipe and the water outlet pipe are clamped on the side of the quenching box, and the water inlet pipe and the water outlet pipe are connected with the same circulation pipe, so The circulation pipe is connected with two fixed plates, both of which are connected with the quenching box.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
1、该轴承套圈锻件余热淬火装置,通过设置丝杆筒、丝杆、电机、连接板、放置网、出口、滑板和收集箱,将轴承套圈放置在淬火箱中进行淬火操作时,因轴承套圈放置在放置网上,放置网将轴承套圈托起,轴承套圈在淬火时产生的杂质可被收集在放置网上,使得轴承套圈在加工完成后产生的杂质不会落在淬火液中进而对淬火液造成污染,打开门板,控制电机正转,当轴承套圈运动到出口处时,淬火完成的轴承套圈和轴承套圈淬火时产生的杂质在自身重力的作用下从出口内运动出进而落在滑板上,因滑板设为倾斜状,且滑板内设有通孔,落在滑板上的轴承套圈可顺着滑板滑落,同时杂质从滑板内开设的通孔中掉落进而运动到收集箱内,该装置不仅可方便的对淬火完成的轴承套圈进行拿取,还可对轴承套圈在淬火时产生的杂质自动进行清理收集。1. The residual heat quenching device for bearing ring forgings, by setting the screw barrel, screw, motor, connecting plate, placing net, outlet, slide plate and collecting box, when the bearing ring is placed in the quenching box for quenching operation, due to The bearing ring is placed on the placing net, and the placing net holds the bearing ring up. The impurities produced by the bearing ring during quenching can be collected on the placing net, so that the impurities produced by the bearing ring after processing will not fall into the quenching liquid. In this way, the quenching liquid will be polluted. Open the door panel and control the motor to rotate forward. When the bearing ring moves to the exit, the quenched bearing ring and the impurities generated during the quenching of the bearing ring will flow out of the outlet under the action of their own gravity. Move out and then fall on the skateboard, because the skateboard is set in an inclined shape, and there are through holes in the skateboard, the bearing ring that falls on the skateboard can slide down along the skateboard, and at the same time, impurities fall from the through holes in the skateboard. Moving into the collection box, the device can not only conveniently pick up the quenched bearing rings, but also automatically clean and collect the impurities generated during the quenching of the bearing rings.
2、该轴承套圈锻件余热淬火装置,通过设置进水管、出水管和循环管,将外置连接有循环水泵的水箱与进水管和出水管连接,水箱内的水可在循环水泵的作用下通过进水管进入循环管内,淬火箱内淬火液中的热量被循环管中的水吸收,吸收有热量的水通过出水管流入外置的水箱内,使得淬火箱内的淬火液不易在对轴承套圈淬火过程中温度升高进而对轴承套圈的淬火效率造成影响,且淬火剂中热量可对外置水箱中的水进行加热,使得轴承套圈在淬火时,轴承套圈内的热量可被回收利用。2. The waste heat quenching device for bearing ring forgings, by setting the water inlet pipe, the water outlet pipe and the circulation pipe, connects the water tank connected with the circulating water pump to the water inlet pipe and the water outlet pipe, and the water in the water tank can be discharged under the action of the circulating water pump Enter the circulation pipe through the water inlet pipe, the heat in the quenching liquid in the quenching box is absorbed by the water in the circulating pipe, and the water with absorbed heat flows into the external water tank through the water outlet pipe, so that the quenching liquid in the quenching box is not easy to be on the bearing sleeve During the quenching process of the bearing ring, the temperature rises and affects the quenching efficiency of the bearing ring, and the heat in the quenching agent can heat the water in the external water tank, so that the heat in the bearing ring can be recovered when the bearing ring is quenched use.
3、该轴承套圈锻件余热淬火装置,通过设置滑筒和滑杆,因滑筒内滑动连接有滑杆,滑筒可对滑杆进行限位,与滑杆连接的连接板可沿着滑筒的轴向方向平稳的进行运动。3. The residual heat quenching device for bearing ring forgings is equipped with a sliding cylinder and a sliding rod. Since the sliding cylinder is slidingly connected with the sliding rod, the sliding cylinder can limit the position of the sliding rod, and the connecting plate connected with the sliding rod can move along the sliding rod. The cylinder moves smoothly in the axial direction.
附图说明Description of drawings
图1为本实用新型立体的结构示意图;Fig. 1 is the three-dimensional structural representation of the utility model;
图2为本实用新型后视立体的结构示意图;Fig. 2 is the structure schematic diagram of rear view stereo of the utility model;
图3为本实用新型正视立体的剖面结构示意图;Fig. 3 is a schematic diagram of a cross-sectional structure of the utility model when viewed from the front;
图4为本实用新型俯视立体的剖面结构示意图;Fig. 4 is a schematic diagram of a three-dimensional cross-sectional structure of the utility model;
图中:1淬火箱、2调节组件、21电机、22丝杆筒、23丝杆、3限位组件、31连接块、32滑筒、33滑杆、4放置组件、41连接板、42放置网、5出料组件、51出口、52门板、6输送组件、61滑板、62限位板、63收集箱、7循环组件、71进水管、72循环管、73出水管、74固定板。In the figure: 1 quenching box, 2 adjusting component, 21 motor, 22 screw barrel, 23 screw rod, 3 limit component, 31 connecting block, 32 sliding cylinder, 33 sliding rod, 4 placing component, 41 connecting plate, 42 placing Net, 5 discharge assembly, 51 outlet, 52 door panel, 6 delivery assembly, 61 slide plate, 62 limit plate, 63 collection box, 7 circulation assembly, 71 water inlet pipe, 72 circulation pipe, 73 water outlet pipe, 74 fixed plate.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
如图1-4所示,本实用新型提供一种技术方案:一种轴承套圈锻件余热淬火装置,包括淬火箱1,淬火箱1的正面和背面分别连接有调节组件2和限位组件3,调节组件2包括电机21,电机21与淬火箱1连接,电机21的输出轴与丝杆筒22连接,丝杆筒22内螺纹连接有丝杆23,丝杆23与放置组件4连接,通过设置丝杆23和丝杆筒22,因丝杆23螺纹连接在丝杆筒22内,当丝杆筒22转动时,转动的丝杆筒22可通过丝杆23和连接板41带动放置组件4在淬火箱1内运动;As shown in Figures 1-4, the utility model provides a technical solution: a residual heat quenching device for bearing ring forgings, including a quenching box 1, and the front and back of the quenching box 1 are respectively connected with an
调节组件2和限位组件3与同一个放置组件4连接,限位组件3包括连接块31,连接块31与淬火箱1连接,连接块31与滑筒32连接,滑筒32内滑动连接有滑杆33,通过设置滑筒32和滑杆33,因滑筒32内滑动连接有滑杆33,滑筒32可对滑杆33进行限位;The
滑杆33与放置组件4连接,通过设置连接块31,因连接块31与滑筒32和淬火箱1连接,连接块31可将滑筒32的底端与淬火箱1连接在一起;The
放置组件4设在淬火箱1内,放置组件4包括两个连接板41,两个连接板41分别与丝杆23和滑杆33连接,两个连接板41与同一个放置网42连接,放置网42滑动连接在淬火箱1内,淬火箱1的侧面设有出料组件5,出料组件5包括出口51,通过设置放置网42,因放置网42设为倾斜状,当放置网42靠近出口51的一侧运动到出口51处时,放置在放置网42上的轴承套圈可在自身重力的作用下运动到出口51内;The
出口51开设在淬火箱1的侧面,淬火箱1的侧面通过合页与门板52铰接,门板52卡接在淬火箱1的侧面,淬火箱1的侧面设有输送组件6,输送组件6包括滑板61,滑板61与淬火箱1连接,滑板61的正面和背面均连接有限位板62,通过设置限位板62,因两个限位板62连接在滑板61的前方和后方,两个限位板62可对掉落到滑板61上的轴承套圈进行阻挡,使得落在滑板61上的轴承套圈不会从滑板61上滑落;The
滑板61下连接有收集箱63,通过设置收集箱63,收集箱63可对滑板61上掉落的杂质进行收集;A
淬火箱1内设有循环组件7,循环组件7包括进水管71和出水管73,进水管71和出水管73均卡接在淬火箱1的侧面,进水管71和出水管73与同一个循环管72连接,循环管72与两个固定板74连接,两个固定板74均与淬火箱1连接,通过设置固定板74,因固定板74与循环管72和淬火箱1连接,固定板74可将循环管72和淬火箱1连接在一起。The quenching box 1 is provided with a
本实用新型的工作原理为:当需要使用该装置对轴承套圈进行淬火时,将轴承套圈放置在放置网42上,控制电机21反转,反转的电机21带动丝杆筒22反转,反转的丝杆筒22带动丝杆23向下运动,向下运动的丝杆23通过连接板41带动放置网42在淬火箱1内向下运动,向下运动的放置网42通过连接板41带动滑杆33在滑筒32内向下运动,放置网42带动轴承套圈与淬火箱1内的淬火剂接触,轴承套圈进行淬火操作,当轴承套圈淬火完成后,打开门板52,控制电机21正转,正转的电机21带动丝杆筒22正转,正转的丝杆筒22带动丝杆23向上运动,向上运动的丝杆23通过连接板41带动放置网42在淬火箱1内向上运动,向上运动的淬火箱1通过连接板41带动滑杆33在滑筒32内向上运动,当向上运动的放置网42带动轴承套圈向上运动,当轴承套圈运动到出口51处时,淬火完成的轴承套圈和轴承套圈淬火时产生的杂质在自身重力的作用下从出口51内运动出进而落在滑板61上,因滑板61设为倾斜状,且滑板61内设有通孔,滑板61设为倾斜状,落在滑板61上的轴承套圈可顺着滑板61滑落,同时杂质从滑板61内开设的通孔中掉落进而运动到收集箱63内。The working principle of the utility model is: when the device needs to be used to quench the bearing ring, the bearing ring is placed on the
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention through specific situations.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.
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Effective date of registration: 20240510 Address after: 116300 Chengshangou Tun, Loufang Village, Taiyang Street Office, Wafangdian City, Dalian City, Liaoning Province Patentee after: Wafangdian hongruifu Bearing Manufacturing Co.,Ltd. Country or region after: China Address before: 116300 No.38, Section 3, South Gongji Street, Gangxi Community, Wenlan Street, Wafangdian City, Dalian City, Liaoning Province Patentee before: Wafangdian Panding Bearing Manufacturing Co.,Ltd. Country or region before: China |
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