CN219009506U - Simple and easy, high-efficient enameled wire rubber coating equipment - Google Patents
Simple and easy, high-efficient enameled wire rubber coating equipment Download PDFInfo
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- CN219009506U CN219009506U CN202223369856.5U CN202223369856U CN219009506U CN 219009506 U CN219009506 U CN 219009506U CN 202223369856 U CN202223369856 U CN 202223369856U CN 219009506 U CN219009506 U CN 219009506U
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- encapsulation
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- 238000010073 coating (rubber) Methods 0.000 title abstract description 8
- 238000005538 encapsulation Methods 0.000 claims abstract description 85
- 239000000463 material Substances 0.000 claims abstract description 85
- 238000004513 sizing Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 210000003298 dental enamel Anatomy 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 2
- 238000010618 wire wrap Methods 0.000 claims 4
- 238000004804 winding Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009434 installation Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of enameled wire production, and particularly relates to simple and efficient enameled wire encapsulation equipment, which comprises an equipment rack and at least two groups of encapsulation mechanisms movably arranged on the equipment rack in the horizontal direction; wherein the encapsulation mechanism comprises an encapsulation component for encapsulating the surface of the enameled wire, a paying-off component which is arranged at the bottom of the encapsulation component and used for conveying the enameled wire to be encapsulated to the middle part of the encapsulation component, the wire winding assembly is arranged on the equipment rack and corresponds to the rubber coating assembly; and the encapsulation assembly comprises an encapsulation driving piece, a material roll mounting unit connected to the encapsulation driving piece, and a sizing material roll unit arranged on the material roll mounting unit. The utility model provides simple and efficient enameled wire encapsulation equipment, which has the advantages that the wire conveying distance is short, the encapsulation efficiency of enameled wires can be effectively improved, the whole structure of the equipment is simple, and the whole occupied area of the equipment can be effectively reduced.
Description
Technical Field
The utility model belongs to the technical field of enameled wire production, and particularly relates to simple and efficient enameled wire encapsulation equipment.
Background
The encapsulation is one of the procedures in the production process of the enameled wire, and is used for wrapping corresponding materials on the surface of the enameled wire according to the actually required performance of the surface of the enameled wire.
In the prior art, in the encapsulation process, for realizing uniformity of wire conveying and winding, the wire conveying generally needs to be designed for a longer distance, so that the whole structure of the equipment is complex, the occupied area is large, and the encapsulation efficiency is still to be improved due to long wire conveying time. For example: in the patent with publication number CN214527311U, the patent name is a winding device for enameled wire processing with even winding, a winding device for enameled wire processing is disclosed, which comprises a structure for realizing long distance conveying such as a reciprocating screw rod and a belt pulley, although the uniformity of wire conveying and the quality of enameled wire encapsulation can be effectively improved, the whole structure of equipment is complex and occupies a large production area, and the practicality is not high for some small-sized processing factories. Therefore, the technology which can shorten the wire conveying distance, improve the encapsulation efficiency of the enameled wire and reduce the equipment volume is designed, and has great significance for the enameled wire production of a small-sized processing plant.
Disclosure of Invention
In order to solve the defects in the prior art, the utility model provides simple and efficient enameled wire encapsulation equipment, which has the advantages that the wire conveying distance is short, the encapsulation efficiency of enameled wires can be effectively improved, the whole structure of the equipment is simple, and the whole occupied area of the equipment can be effectively reduced.
The technical effects to be achieved by the utility model are realized by the following technical scheme:
the simple and efficient enameled wire encapsulation equipment comprises an equipment rack and at least two groups of encapsulation mechanisms movably arranged on the horizontal direction of the equipment rack; wherein the encapsulation mechanism comprises an encapsulation component for encapsulating the surface of the enameled wire, a paying-off component which is arranged at the bottom of the encapsulation component and used for conveying the enameled wire to be encapsulated to the middle part of the encapsulation component, the wire winding assembly is arranged on the equipment rack and corresponds to the rubber coating assembly; and the encapsulation assembly comprises an encapsulation driving piece, a material roll mounting unit connected to the encapsulation driving piece, and a sizing material roll unit arranged on the material roll mounting unit.
Further, the material roll mounting unit comprises a material roll mounting disc connected to the rubber coating driving piece, a material roll mounting shaft arranged in the middle of the material roll mounting disc, and a mounting limit sleeve arranged at the top of the material roll mounting shaft.
Further, the material roll mounting plate comprises a mounting plate body and a material roll limiting column which is arranged on the edge of the mounting plate body and used for driving the rubber material roll unit to rotate.
Further, the material roll installation shaft comprises an installation shaft body and a threaded connection part arranged at the top of the installation shaft body.
Further, the sizing material roll unit comprises a sizing material roll arranged on the sizing material roll installation unit, a sizing material roll chuck arranged at the bottom of the sizing material roll and used for realizing relative rotation limitation between the sizing material roll and the sizing material roll installation unit, and a sizing material roll limiting disc arranged at the top of the sizing material roll and detachably arranged on the sizing material roll installation unit.
Further, the material roll chuck comprises a chuck body and a material roll limiting hole which is arranged on the chuck body and is matched with the material roll limiting column.
Further, the material roll limiting disc comprises a limiting disc body and a threaded connection hole which is arranged in the middle of the limiting disc body and is matched with the material roll mounting shaft.
Further, the material roll limiting disc further comprises a guiding part which is arranged at the edge of the limiting disc body and used for limiting and guiding the discharging of the sizing material.
Further, the wire winding assembly comprises a wire guiding sleeve which corresponds to the rubber coating assembly and is movably arranged on the equipment rack, a wire guiding roller unit which is arranged at the top of the equipment rack and is used for continuously dragging and conveying the enameled wire after rubber coating, and a wire winding roller unit which corresponds to the rubber coating assembly and is arranged on the equipment rack.
Further, the encapsulation mechanism further comprises an encapsulation adjusting assembly which corresponds to the encapsulation assembly and is arranged on the equipment rack and used for limiting the enameled wire and further compacting a sizing layer of the enameled wire.
In summary, the present utility model has at least the following advantages:
the simple and efficient enameled wire encapsulation equipment disclosed by the utility model has the advantages that the wire conveying distance is short, the encapsulation efficiency of enameled wires can be effectively improved, the whole structure of the equipment is simple, and the whole occupied area of the equipment can be effectively reduced.
Drawings
Fig. 1 is a schematic diagram of the overall structure of a simple and efficient enamel wire encapsulation apparatus according to an embodiment of the present utility model;
FIG. 2 is a schematic illustration of the encapsulation mechanism in an embodiment of the present utility model;
FIG. 3 is a schematic illustration of the structure of an encapsulation assembly in an embodiment of the present utility model;
fig. 4 is an exploded view of the structure of the encapsulation assembly in an embodiment of the present utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The described embodiments are some, but not all, embodiments of the utility model.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Referring to fig. 1, a simple and efficient enamel wire encapsulation apparatus in a preferred embodiment includes an apparatus frame 10, and at least two sets of encapsulation mechanisms 20 movably disposed on the apparatus frame 10 in a horizontal direction; wherein, encapsulation mechanism 20 is including being used for carrying out the encapsulation subassembly 100 of encapsulation to enameled wire surface, locates encapsulation subassembly 100 bottom, be used for to the unwrapping wire subassembly 200 of encapsulation subassembly 100 middle part transport wait to encapsulate the enameled wire, corresponds with encapsulation subassembly 100, locates the receipts line subassembly 300 on equipment rack 10 to and corresponds with encapsulation subassembly 100, locates the encapsulation adjustment subassembly 400 on equipment rack 10. Further, the paying-off assembly 200 is paying-off equipment in the prior art, and only the enameled wire can be conveyed to the middle part of the encapsulation assembly 100, and the specific structure is not limited; referring further to fig. 2, the wire winding assembly 300 includes a wire guide sleeve 310 movably disposed on the equipment rack 10 and corresponding to the encapsulation assembly 100, a wire guide roller unit 320 disposed on the top of the equipment rack 10 for continuously guiding and conveying the encapsulated enameled wire, and a wire winding roller unit 330 corresponding to the encapsulation assembly 100 and disposed on the equipment rack 10. The encapsulation adjusting assembly 400 is used for limiting the enameled wire and further compacting the sizing layer of the enameled wire, and preferably, the encapsulation adjusting assembly 400 is a hook assembly or a clasp assembly arranged on the equipment rack 10.
After the unencapsulated enameled wire is paid out by the paying-off assembly 200, continuously conveying the unencapsulated enameled wire to the center of the bottom of the encapsulation assembly 100, and encapsulating the encapsulated assembly 100 after passing through the middle of the encapsulation assembly 100; the encapsulated enamel wire is then continuously fed to the wire sleeve 310 and the wire roller unit 320, and is wound up on the wire winding roller unit 330 after being drawn and further compacted by the wire sleeve 310 and the wire roller unit 320.
Referring further to fig. 3, the encapsulation assembly 100 includes an encapsulation driving member 110, a roll mounting unit 120 coupled to the encapsulation driving member 110 for mounting to a roll unit 130 of the sizing material, and a roll unit 130 mounted to the roll mounting unit 120 for winding the sizing material on the surface of the enamel wire to form an adhesive layer. Referring further to fig. 4, the roll mounting unit 120 includes a roll mounting plate 121 connected to the encapsulation driving member 110, a roll mounting shaft 122 provided at the middle of the roll mounting plate 121, and a mounting stop collar 123 provided at the top of the roll mounting shaft 122. Further, the roll mounting plate 121 includes a mounting plate body 1211, and a roll limit post 1212 provided on an edge of the mounting plate body 1211 for driving the rubber roll unit 130 to rotate; the roll mounting shaft 122 includes a mounting shaft body 1221 and a threaded connection 1222 disposed at the top of the mounting shaft body 1221.
The rubber material roll unit 130 comprises a rubber material roll 131 arranged on the material roll mounting shaft 122, a material roll chuck 132 arranged at the bottom of the rubber material roll 131 and used for realizing relative rotation limitation between the rubber material roll 131 and the material roll mounting unit 120, and a material roll limiting disc 133 positioned at the top of the rubber material roll 131 and detachably arranged on the material roll mounting shaft 122. Further, the roll chuck 132 includes a chuck body 1321 and a roll limiting hole 1322 provided on the chuck body 1321 and adapted to the roll limiting post 1212; the coil limiting disc 133 comprises a limiting disc body 1331, a threaded connection hole 1332 arranged in the middle of the limiting disc body 1331 and matched with the threaded connection portion 1222 of the coil mounting shaft 122, and a guiding portion 1333 arranged at the edge of the limiting disc body 1331 and used for limiting and guiding the discharge of the sizing material, wherein the guiding portion 1333 is preferably a guiding hole arranged at the edge of the limiting disc body 1331 or a limiting ring arranged at the edge of the limiting disc body 1331.
When the enameled wire is conveyed to the top of the encapsulation assembly 100, the encapsulation assembly 100 is opened, and the enameled wire is wound under the driving action of the encapsulation driving piece 110 because the relative positions between the material roll chuck 132 and the material roll mounting disc 121 and between the material roll mounting shaft 122 and the glue material roll 131 are unchanged, and the material roll chuck 132 is arranged at the bottom of the glue material roll 131 and the material roll mounting disc 121 is respectively connected with the material roll mounting shaft 122 and the encapsulation driving piece 110. In the encapsulation process, the sizing material can be wound on the enamelled wire after passing through the guiding part 1333 of the material roll limiting disc 133, so that the sizing material is prevented from knotting or winding in the rotating and winding process, and the production order and efficiency are effectively ensured.
When the rubber material roll 131 is used up or the rubber material needs to be replaced, after the installation limiting sleeve 123 and the material roll limiting disc 133 are sequentially detached, the rubber material roll 131 and the material roll chuck 132 are taken down from the material roll installation shaft 122, the rubber material roll 131 is convenient to replace, the material replacement time can be effectively shortened, and accordingly the production efficiency of the enameled wire is further effectively improved.
According to the technical scheme of the embodiment, the simple and efficient enameled wire encapsulation equipment is provided, the wire conveying distance is short, the encapsulation efficiency of enameled wires can be effectively improved, the whole structure of the equipment is simple, and the whole occupied area of the equipment can be effectively reduced.
In the description of the present utility model, it should be understood that the terms "orientation" or "positional relationship" are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and to simplify the description, rather than to indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the utility model.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
While the utility model has been described in conjunction with the specific embodiments above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, all such alternatives, modifications, and variations are included within the spirit and scope of the following claims.
Claims (10)
1. The simple and efficient enameled wire encapsulation equipment is characterized by comprising an equipment rack and at least two groups of encapsulation mechanisms movably arranged on the horizontal direction of the equipment rack; wherein,,
the encapsulation mechanism comprises an encapsulation component for encapsulating the surface of the enameled wire, a paying-off component which is arranged at the bottom of the encapsulation component and used for conveying the enameled wire to be encapsulated to the middle of the encapsulation component, and a wire collecting component which corresponds to the encapsulation component and is arranged on the equipment rack;
and the encapsulation assembly comprises an encapsulation driving piece, a material roll mounting unit connected to the encapsulation driving piece, and a sizing material roll unit arranged on the material roll mounting unit.
2. The simple and efficient enamel wire encapsulation apparatus of claim 1, wherein the material roll mounting unit includes a material roll mounting plate connected to the encapsulation driving member, a material roll mounting shaft provided at a middle portion of the material roll mounting plate, and a mounting stop collar provided at a top portion of the material roll mounting shaft.
3. The simple and efficient enamel wire encapsulation device according to claim 2, wherein the coil mounting plate comprises a mounting plate body and a coil limiting column arranged on the edge of the mounting plate body and used for driving the rubber material coil unit to rotate.
4. The simple and efficient wire wrapping apparatus of claim 2, wherein the coil mounting shaft includes a mounting shaft body and a threaded connection portion provided at a top of the mounting shaft body.
5. The simple and efficient enamel wire encapsulation device according to claim 1, wherein the sizing material roll unit comprises a sizing material roll arranged on the material roll mounting unit, a material roll chuck arranged at the bottom of the sizing material roll and used for realizing relative rotation limitation between the sizing material roll and the material roll mounting unit, and a material roll limiting disc arranged at the top of the sizing material roll and detachably arranged on the material roll mounting unit.
6. The simple and efficient wire encapsulating device according to claim 5, wherein the wire coil chuck comprises a chuck body and a wire coil limiting hole which is arranged on the chuck body and is matched with the wire coil limiting column.
7. The simple and efficient enamel-covered wire encapsulation device of claim 5, wherein the coil limiting plate comprises a limiting plate body and a threaded connection hole which is arranged in the middle of the limiting plate body and is matched with the coil mounting shaft.
8. The simple and efficient enamel wire encapsulation device of claim 7, wherein the coil limiting plate further comprises a guiding part arranged at the edge of the limiting plate body for limiting and guiding the discharging of the sizing material.
9. The simple and efficient wire wrapping apparatus as claimed in claim 1, wherein the wire receiving assembly includes a wire guide sleeve movably disposed on the apparatus frame corresponding to the wire wrapping assembly, a wire guide roller unit disposed on the top of the apparatus frame for continuously pulling and conveying the wire after being wrapped, and a wire receiving roller unit disposed on the apparatus frame corresponding to the wire wrapping assembly.
10. The simple and efficient enamel wire encapsulation device according to claim 1, further comprising an encapsulation adjusting assembly corresponding to the encapsulation assembly and arranged on the device frame, wherein the encapsulation adjusting assembly is used for limiting the enamel wire and further compacting a sizing layer of the enamel wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223369856.5U CN219009506U (en) | 2022-12-16 | 2022-12-16 | Simple and easy, high-efficient enameled wire rubber coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223369856.5U CN219009506U (en) | 2022-12-16 | 2022-12-16 | Simple and easy, high-efficient enameled wire rubber coating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219009506U true CN219009506U (en) | 2023-05-12 |
Family
ID=86248831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223369856.5U Active CN219009506U (en) | 2022-12-16 | 2022-12-16 | Simple and easy, high-efficient enameled wire rubber coating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219009506U (en) |
-
2022
- 2022-12-16 CN CN202223369856.5U patent/CN219009506U/en active Active
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| GR01 | Patent grant |