CN219009255U - Pneumatic ash conveying device for power plant - Google Patents
Pneumatic ash conveying device for power plant Download PDFInfo
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- CN219009255U CN219009255U CN202223433049.5U CN202223433049U CN219009255U CN 219009255 U CN219009255 U CN 219009255U CN 202223433049 U CN202223433049 U CN 202223433049U CN 219009255 U CN219009255 U CN 219009255U
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- 238000001816 cooling Methods 0.000 claims abstract description 21
- 239000012530 fluid Substances 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 65
- 238000003860 storage Methods 0.000 claims description 27
- 239000007788 liquid Substances 0.000 claims description 21
- 238000005260 corrosion Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 20
- 239000001301 oxygen Substances 0.000 abstract description 20
- 229910052760 oxygen Inorganic materials 0.000 abstract description 20
- 239000000428 dust Substances 0.000 abstract description 15
- 239000007789 gas Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000002485 combustion reaction Methods 0.000 abstract description 5
- 239000002245 particle Substances 0.000 abstract description 3
- 239000003245 coal Substances 0.000 abstract description 2
- 238000006392 deoxygenation reaction Methods 0.000 abstract 1
- 239000002956 ash Substances 0.000 description 24
- 238000009434 installation Methods 0.000 description 16
- 229940123973 Oxygen scavenger Drugs 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000004071 soot Substances 0.000 description 5
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
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Abstract
本实用新型公开一种电厂气力输灰装置,包括底座和仓泵,所述仓泵安装在底座的顶部,所述底座上位于仓泵的一侧安装有降温机构,所述降温机构的输入端与仓泵的输出端流体导通,所述降温机构的输出端固定连接有固定管,所述固定管上安装有防堵机构,所述仓泵的另一个安装有除氧机构。该一种电厂气力输灰装置,通过降温机构的设置,该装置在输灰过程中,可以对高温热灰进行降温,进而降低了高温热灰对固定管高温腐蚀的可能性,在电厂锅炉膛内燃烧过程中,受氧气不充分等因素影响,可能产生的灰尘中有许多燃烧不充分的煤粉颗粒,利用除氧机构的设置,可以降低输气中的含氧量,进而提高了输气的安全性,并降低了固定管受氧化腐蚀的可能性。
The utility model discloses a pneumatic ash conveying device for a power plant, which comprises a base and a bin pump. The bin pump is installed on the top of the base. A cooling mechanism is installed on the side of the bin pump on the base. The input end of the cooling mechanism It is in fluid communication with the output end of the warehouse pump, and the output end of the cooling mechanism is fixedly connected with a fixed pipe, and an anti-blocking mechanism is installed on the fixed pipe, and the other of the warehouse pump is equipped with an oxygen removal mechanism. The pneumatic ash conveying device of the power plant, through the setting of the cooling mechanism, the device can cool the high-temperature hot ash during the ash conveying process, thereby reducing the possibility of the high-temperature hot ash corroding the fixed pipe at high temperature. During the internal combustion process, affected by factors such as insufficient oxygen, the dust that may be generated contains many coal particles with insufficient combustion. Using the setting of the deoxygenation mechanism can reduce the oxygen content in the gas transmission, thereby improving the efficiency of the gas transmission. The safety and reduce the possibility of fixed pipe being oxidized and corroded.
Description
技术领域technical field
本实用新型涉及气力输灰技术领域。具体地说是一种电厂气力输灰装置。The utility model relates to the technical field of pneumatic ash conveying. Specifically, it is a pneumatic ash conveying device for a power plant.
背景技术Background technique
目前在火电厂日常生产中,燃烧产生的飞灰主要通过电除尘、布袋除尘收集后,再通过气力输灰系统输送至干灰库并综合利用,现有技术中的气力输灰装置在使用时,存在高温热灰对管道造成高温腐蚀的现象,进而影响管道的使用寿命。At present, in the daily production of thermal power plants, the fly ash produced by combustion is mainly collected by electrostatic precipitator and bag filter, and then transported to the dry ash storage through the pneumatic ash conveying system for comprehensive utilization. , there is a phenomenon that high-temperature hot ash causes high-temperature corrosion to the pipeline, which in turn affects the service life of the pipeline.
实用新型内容Utility model content
为此,本实用新型所要解决的技术问题在于提供一种防腐蚀的一种电厂气力输灰装置。Therefore, the technical problem to be solved by the utility model is to provide an anti-corrosion pneumatic ash conveying device for a power plant.
为解决上述技术问题,本实用新型提供如下技术方案:一种电厂气力输灰装置,包括底座和仓泵,所述仓泵安装在底座的顶部,所述底座上位于仓泵的一侧安装有降温机构,所述降温机构的输入端与仓泵的输出端流体导通,所述降温机构的输出端固定连接有固定管,所述固定管上安装有防堵机构,所述仓泵的另一个安装有除氧机构,且所述除氧机构的一个输出端与仓泵的输入端连通,所述除氧机构的另一个输出端与防堵机构的输入端连通。In order to solve the above technical problems, the utility model provides the following technical solutions: a power plant pneumatic ash conveying device, including a base and a warehouse pump, the warehouse pump is installed on the top of the base, and the base is installed on one side of the warehouse pump Cooling mechanism, the input end of the cooling mechanism is in fluid communication with the output end of the warehouse pump, the output end of the cooling mechanism is fixedly connected with a fixed pipe, and an anti-blocking mechanism is installed on the fixed pipe, and the other part of the warehouse pump One is equipped with an oxygen removal mechanism, and one output end of the oxygen removal mechanism communicates with the input end of the warehouse pump, and the other output end of the oxygen removal mechanism communicates with the input end of the anti-blocking mechanism.
上述一种电厂气力输灰装置,所述降温机构包括水箱和螺旋管,所述水箱安装在底座上,所述螺旋管安装在水箱内,所述螺旋管输入端穿过水箱一侧的端部与仓泵的输出端流体导通,所述螺旋管输出端穿过水箱另一侧的端部与固定管的输入端流体导通。In the aforementioned pneumatic ash conveying device for a power plant, the cooling mechanism includes a water tank and a spiral pipe, the water tank is installed on the base, the spiral pipe is installed in the water tank, and the input end of the spiral pipe passes through the end of one side of the water tank It is in fluid communication with the output end of the storage pump, and the output end of the spiral tube passes through the end on the other side of the water tank and is in fluid communication with the input end of the fixed pipe.
上述一种电厂气力输灰装置,所述水箱的顶部安装有水泵,所述水泵的输入端设有第一水管,所述水泵的输出端设有第二水管,所述第二水管的另一端与水箱流体导通,所述水箱侧壁的底部设有第三水管。In the aforementioned pneumatic ash conveying device for a power plant, a water pump is installed on the top of the water tank, the input end of the water pump is provided with a first water pipe, the output end of the water pump is provided with a second water pipe, and the other end of the second water pipe It is in fluid communication with the water tank, and the bottom of the side wall of the water tank is provided with a third water pipe.
上述一种电厂气力输灰装置,所述固定管的表面设有防腐涂层。In the above-mentioned pneumatic ash conveying device of a power plant, the surface of the fixed pipe is provided with an anti-corrosion coating.
上述一种电厂气力输灰装置,所述防堵机构包括软管和两个以上斜导管,所述软管安装在固定管的顶部,所述斜导管设在软管的底部,且所述斜导管穿入固定管,所述斜导管与固定管流体导通。In the above-mentioned pneumatic ash conveying device of a power plant, the anti-blocking mechanism includes a hose and more than two inclined conduits, the hose is installed on the top of the fixed pipe, the inclined conduit is arranged at the bottom of the hose, and the inclined conduit A conduit is threaded into the fixed tube, and the angled conduit is in fluid communication with the fixed tube.
上述一种电厂气力输灰装置,所述除氧机构包括储液罐和进气管,所述进气管安装在储液罐上,且所述进气管的部分管体插入储液罐内,所述储液罐内设有滤板,所述滤板与进气管贯穿连接。In the above-mentioned pneumatic ash conveying device of a power plant, the oxygen removal mechanism includes a liquid storage tank and an air intake pipe, the air intake pipe is installed on the liquid storage tank, and part of the pipe body of the air intake pipe is inserted into the liquid storage tank. A filter plate is arranged in the liquid storage tank, and the filter plate is connected through the air inlet pipe.
上述一种电厂气力输灰装置,所述储液罐的顶部螺纹连接有安装筒,所述安装筒的顶部安装有旋转驱动部件,所述安装筒内设有转筒,所述旋转驱动部件输出端穿过安装筒与转筒驱动连接,所述转筒内安装有滤盒,所述转筒表面的上半部分开设有短开口,所述转筒表面的下半部分开设有长开口,所述短开口与长开口相互配合。In the above-mentioned pneumatic ash conveying device of a power plant, the top of the liquid storage tank is threadedly connected with an installation cylinder, the top of the installation cylinder is installed with a rotating drive component, and a rotating cylinder is arranged inside the installation cylinder, and the rotation drive component outputs The end passes through the installation cylinder and is connected with the rotating cylinder. A filter box is installed in the rotating cylinder. The upper half of the surface of the rotating cylinder is provided with a short opening, and the lower half of the surface of the rotating cylinder is provided with a long opening. The short opening and the long opening cooperate with each other.
上述一种电厂气力输灰装置,所述安装筒的一侧设有第一单向阀和第二单向阀,且第一单向阀位于第二单向阀的上方,所述第一单向阀与短开口相互配合,所述第一单向阀的输出端螺纹连接有第一接头,所述第一接头的另一端与软管的输入端连通,所述第二单向阀与长开口相互配合,所述第二单向阀的输出端螺纹连接有第二接头,所述第二接头的另一端与仓泵的输入端连通。In the above-mentioned pneumatic ash conveying device of a power plant, a first check valve and a second check valve are provided on one side of the installation cylinder, and the first check valve is located above the second check valve, and the first check valve The one-way valve cooperates with the short opening, the output end of the first one-way valve is threadedly connected with the first joint, the other end of the first joint communicates with the input end of the hose, and the second one-way valve is connected with the long The openings cooperate with each other, the output end of the second one-way valve is threadedly connected with a second joint, and the other end of the second joint communicates with the input end of the storage pump.
上述一种电厂气力输灰装置,所述旋转驱动部件包括电机和减速器,所述电机的动力输出端与减速器的输入端驱动连接。In the above-mentioned pneumatic ash conveying device of a power plant, the rotating drive part includes a motor and a reducer, and the power output end of the motor is drivingly connected to the input end of the reducer.
上述一种电厂气力输灰装置,所述底座的底部设有三角支撑架。In the aforementioned pneumatic ash conveying device for a power plant, the bottom of the base is provided with a triangular support frame.
本实用新型的技术方案取得了如下有益的技术效果:The technical solution of the utility model has achieved the following beneficial technical effects:
1、该一种电厂气力输灰装置,通过降温机构的设置,该装置在输灰过程中,可以对高温热灰进行降温,进而降低了高温热灰对固定管高温腐蚀的可能性,在电厂锅炉膛内燃烧过程中,受氧气不充分等因素影响,可能产生的灰尘中有许多燃烧不充分的煤粉颗粒,利用除氧机构的设置,可以降低输气中的含氧量,进而提高了输气的安全性,并降低了固定管受氧化腐蚀的可能性。1. The pneumatic ash conveying device of a power plant, through the setting of the cooling mechanism, the device can cool the high-temperature hot ash during the ash conveying process, thereby reducing the possibility of high-temperature hot ash corroding the fixed pipe at high temperature. During the combustion process in the boiler chamber, affected by factors such as insufficient oxygen, the dust that may be generated contains many coal particles with insufficient combustion. The oxygen removal mechanism can be used to reduce the oxygen content in the gas transmission, thereby improving It improves the safety of gas transmission and reduces the possibility of fixed pipes being oxidized and corroded.
2、该一种电厂气力输灰装置,通过除氧机构和防堵机构的配合设置,该装置在对灰尘输送的过程中,可以对固定管内底部的位置进行间断性斜着吹气,进而防止灰尘在固定管内沉积,造成堵塞。2. This kind of pneumatic ash conveying device of a power plant, through the cooperation of the oxygen removal mechanism and the anti-blocking mechanism, the device can intermittently blow air at the bottom of the fixed pipe in the process of conveying dust, thereby preventing Dust deposits in the fixed tube, causing blockage.
附图说明Description of drawings
图1本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2本实用新型降温机构爆炸图的结构示意图;Fig. 2 is the structural representation of the explosion diagram of the cooling mechanism of the utility model;
图3本实用新型防堵机构爆炸图的结构示意图;Fig. 3 is the structural representation of the explosion diagram of the anti-blocking mechanism of the utility model;
图4本实用新型除氧机构中储液罐爆炸图的结构示意图;Fig. 4 is the structural schematic diagram of the explosion diagram of the liquid storage tank in the oxygen removal mechanism of the utility model;
图5本实用新型除氧机构中安装筒爆炸图的结构示意图。Fig. 5 is a structural schematic diagram of the exploded view of the installation cylinder in the oxygen removal mechanism of the utility model.
图中附图标记表示为:1-底座;2-仓泵;3-降温机构;301-水箱;302-螺旋管;303-水泵;304-第一水管;305-第二水管;306-第三水管;4-固定管;5-防堵机构;501-软管;502-斜导管;6-除氧机构;601-储液罐;602-进气管;603-滤板;604-安装筒;605-旋转驱动部件;606-转筒;607-滤盒;608-短开口;609-长开口;610-第一单向阀;611-第二单向阀;612-第一接头;613-第二接头;7-防腐涂层;8-三角支撑架。The reference signs in the figure are represented as: 1-base; 2-storage pump; 3-cooling mechanism; 301-water tank; 302-spiral pipe; Three water pipes; 4-fixed pipe; 5-anti-blocking mechanism; 501-hose; 502-inclined conduit; 6-deaeration mechanism; 601-liquid storage tank; ; 605-rotary driving part; 606-rotary drum; - second joint; 7 - anti-corrosion coating; 8 - tripod support.
具体实施方式Detailed ways
本实施例中的一种电厂气力输灰装置,请参阅图1,包括底座1和仓泵2,仓泵2安装在底座1的顶部,底座1上位于仓泵2的一侧安装有降温机构3,降温机构3的输入端与仓泵2的输出端流体导通,降温机构3的输出端固定连接有固定管4,固定管4上安装有防堵机构5,仓泵2的另一个安装有除氧机构6,且除氧机构6的一个输出端与仓泵2的输入端连通,除氧机构6的另一个输出端与防堵机构5的输入端连通,通过降温机构3的设置,可以对高温烟灰进行降温,从而降低烟灰对固定管4造成高温腐蚀的可能性,通过除氧机构6的设置,可以减小空气中的含氧量,从而降低了固定管4内壁氧化的可能性,通过防堵机构5的设置,可以防止烟灰在固定管4内沉积,进而降低了固定管4堵塞的可能性。A power plant pneumatic ash conveying device in this embodiment, please refer to Figure 1, includes a
如图2所示,降温机构3包括水箱301和螺旋管302,水箱301安装在底座1上,螺旋管302安装在水箱301内,螺旋管302输入端穿过水箱301一侧的端部与仓泵2的输出端流体导通,螺旋管302输出端穿过水箱301另一侧的端部与固定管4的输入端流体导通,通过水箱301和螺旋管302的配合设置,在烟灰通过螺旋管302时,可以对烟灰降温,进而防止对固定管4造成高温腐蚀,螺旋管302的设置,可以增加换热面积,从而提高了降温效果;水箱301的顶部安装有水泵303,水泵303的输入端设有第一水管304,水泵303的输出端设有第二水管305,第二水管305的另一端与水箱301流体导通,水箱301侧壁的底部设有第三水管306,第一水管304与外部水源连接,第三水管306与外部的集污装置连接,再通过水泵303和第二水管305的配合设置,可以对水箱301的水进行持续更换,进而保证了水箱内的水温。As shown in Figure 2, the cooling mechanism 3 includes a
如图3所示,固定管4的表面设有防腐涂层7,防腐涂层7采用冷镀锌工艺,在固定管4表面附有镀锌层,进而提高了固定管4表面的防腐性,从而提高了固定管4的使用寿命。As shown in Figure 3, the surface of the
如图3所示,防堵机构5包括软管501和两个以上斜导管502,软管501安装在固定管4的顶部,斜导管502设在软管501的底部,且斜导管502穿入固定管4,斜导管502与固定管4流体导通,通过软管501和斜导管502的配合设置,可以对固定管4内的底部进行间断性斜着吹气,进而使固定管4内不易沉淀有积灰,从而防止堵塞。As shown in Figure 3, the
如图4所示,除氧机构6包括储液罐601和进气管602,进气管602安装在储液罐601上,且进气管602的部分管体插入储液罐601内,储液罐601内设有滤板603,滤板603与进气管602贯穿连接,通过储液罐601和进气管602的配合设置,在储液罐601内存入除氧剂,气体通过进气管602输入除氧剂,可以降低空气中的含氧量,通过滤板603的设置,可以防止除氧剂受气体冲击溅入安装筒604内。As shown in Figure 4, the
如图5所示,储液罐601的顶部螺纹连接有安装筒604,安装筒604与储液罐601可以进行拆卸,进而方便滤盒607的更换,安装筒604的顶部安装有旋转驱动部件605,安装筒604内设有转筒606,旋转驱动部件605输出端穿过安装筒604与转筒606驱动连接,转筒606内安装有滤盒607,滤盒607内存有氯化钙颗粒,可以吸附空气中的水分子,进而使空气保持干燥,转筒606表面的上半部分开设有短开口608,转筒606表面的下半部分开设有长开口609,短开口608与长开口609相互配合;安装筒604的一侧设有第一单向阀610和第二单向阀611,且第一单向阀610位于第二单向阀611的上方,第一单向阀610与短开口608相互配合,第一单向阀610的输出端螺纹连接有第一接头612,第一接头612的另一端与软管501的输入端连通,第二单向阀611与长开口609相互配合,第二单向阀611的输出端螺纹连接有第二接头613,第二接头613的另一端与仓泵2的输入端连通;旋转驱动部件605包括电机和减速器,电机的动力输出端与减速器的输入端驱动连接,旋转驱动部件605可以驱使转筒606进行转动,再通过短开口608和长开口609的配合设置,在短开口608与第一单向阀610对齐时,可以对软管501输气,在长开口609与第二单向阀611对齐时,可以对仓泵2内输气,第一单向阀610和第二单向阀611均起阻止回流的作用,防止灰尘进入安装筒604内。As shown in Figure 5, the top of the
如图1所示,底座1的底部设有三角支撑架8,通过螺栓将三角支撑架8固定在地面上,可以提高该装置的稳定性。As shown in Figure 1, a
本实用新型中,该装置的工作步骤如下:In the utility model, the working steps of the device are as follows:
1、首先,使用螺栓将三角支撑架8固定在地面上,通过仓泵2顶部的进料口与外部装置的排灰口连接,使外部装置产生的灰尘流入仓泵2内,再将进气管602的进气端与外部的输气装置连接,并在储液罐601内添加除氧剂,需使除氧剂没过进气管602的底端,但低于滤板603;1. First, use bolts to fix the
2、然后,将固定管4的输出端与外部储灰装置连通,再将第一水管304与外部水源连接,第三水管306与外部的集污水装置连接,完成该装置的安装;2. Then, connect the output end of the fixed
3、最后,均启动仓泵2、外部的输气装置、水泵303和旋转驱动部件605,外部的输气装置吹入的气体通过进气管602输入除氧剂内,从而降低了空气中的含氧量,同时旋转驱动部件605驱动转筒606转动,在长开口609与第二单向阀611对齐时,可以带吹出仓泵2内的灰尘,从而进行输灰,使灰尘存入外部储灰装置,在输灰过程中,灰尘通过螺旋管302时,水箱301内的水可以对灰尘降温;在短开口608与第一单向阀610对齐时,可以对软管501内输气,再利用斜导管502的设置,可以对固定管4内的底部进行间断性斜着吹气,防止灰尘沉积堵塞。3. Finally, all start the warehouse pump 2, the external air delivery device, the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本专利申请权利要求的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the protection scope of the claims of this patent application.
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