CN218995115U - Open-width cloth rolling machine integrated with online real-time embryo cloth visual detection system - Google Patents
Open-width cloth rolling machine integrated with online real-time embryo cloth visual detection system Download PDFInfo
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- CN218995115U CN218995115U CN202223267254.9U CN202223267254U CN218995115U CN 218995115 U CN218995115 U CN 218995115U CN 202223267254 U CN202223267254 U CN 202223267254U CN 218995115 U CN218995115 U CN 218995115U
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- 239000004744 fabric Substances 0.000 title claims abstract description 165
- 238000001514 detection method Methods 0.000 title claims abstract description 46
- 238000005096 rolling process Methods 0.000 title claims abstract description 16
- 230000000007 visual effect Effects 0.000 title claims abstract description 11
- 210000001161 mammalian embryo Anatomy 0.000 title claims abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 238000007689 inspection Methods 0.000 claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 14
- 238000005452 bending Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 10
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 238000009941 weaving Methods 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The utility model relates to a scutching cloth rolling machine integrated with an online real-time embryo cloth visual detection system, which comprises: a frame; the scutching mechanism is arranged at the top end of the frame and comprises a cutter, an upper roller set and a scutching rod, wherein the cutter is arranged at one end part of the upper roller set so as to cut open cloth; the cloth rolling mechanism is arranged on the frame; the cloth supporting mechanism is arranged in the frame, winds and supports the cloth paths into a Z shape, and winds the cloth by the cloth winding mechanism after taking the open rods as starting points; the upper detection system is arranged in the rack and faces the upper end face of the cloth; and the lower detection system is arranged in the rack and faces the lower end face of the cloth. The upper end face and the lower end face of the cloth can be inspected simultaneously through the upper detection system and the lower detection system, so that the accuracy of the whole inspection of the cloth is improved, and the whole procedures of the inspection and the cloth rolling of the cloth are simplified.
Description
Technical Field
The utility model relates to the field of open-width cloth winding machines, in particular to an open-width cloth winding machine integrated with an online real-time gray cloth visual detection system.
Background
The embryo cloth is cloth made of related fibers through spinning and weaving, and is not subjected to dyeing and finishing processing. Generally, after the loom completes the process of weaving and rolling cloth, a cloth inspecting step is added to complete the cloth inspection by using a cloth inspecting device. Currently, the application of a machine vision detection system or a machine vision product (i.e. an image capturing device) to a cloth inspection device is of all kinds, and the cloth inspection is performed mainly by means of the reflection and light guiding effects of a light source.
However, the conventional visual inspection system has the following problems: 1. only one side of the cloth is detected, and the problems such as flaws and the like can occur on both sides of the cloth, so that the problems can not be completely detected if the single side of the cloth is detected; 2. the existing visual detection system is arranged outside the scutching cloth winding machine, so that cloth is woven, wound at the scutching cloth winding machine, and then the wound cloth is unreeled and wound again by adding a procedure, so that visual detection is carried out in the process, and the whole procedure is complicated.
The utility model aims at solving the problems existing in the prior art and designing an open-width cloth rolling machine integrated with an online real-time embryo cloth visual detection system.
Disclosure of Invention
Aiming at the problems in the prior art, the utility model aims to provide an open-width cloth rolling machine integrated with an online real-time embryo cloth visual detection system, which can effectively solve the problems in the prior art.
The technical scheme of the utility model is as follows:
an open width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system, comprising:
a frame;
the scutching mechanism is arranged at the top end of the frame and comprises a cutter, an upper roller set and a scutching rod, wherein the cutter is arranged at one end part of the upper roller set so as to cut open cloth, the scutching rod is arranged at the discharge end of the upper roller set, the scutching rod is L-shaped, the bending point of the scutching rod is arranged at the end part of the upper roller set, which is not provided with the cutter, and two sides of the scutching rod are respectively separated towards the left side and the right side of the upper roller set;
the cloth rolling mechanism is arranged on the frame;
the cloth supporting mechanism is arranged in the frame, winds and supports the cloth paths into a Z shape, and winds the cloth by the cloth winding mechanism after taking the open rods as starting points;
the upper detection system is arranged in the rack and faces the upper end face of the cloth;
and the lower detection system is arranged in the rack and faces the lower end face of the cloth.
Further, the cloth supporting mechanism comprises: the first roller set, the second roller, the third roller and the fourth roller;
the cloth sequentially winds the first roller set, the second roller, the third roller, the fourth roller and the cloth winding mechanism;
the first roller group is arranged at the opening side of the scutching rod and is used for receiving cloth output by the scutching rod;
the second roller and the first roller group wind and prop up the cloth to form a first plane;
the third roller and the fourth roller wind and stretch the cloth out of a second plane, and the first plane and the second plane are not in the same plane;
the lower detection system is arranged at the lower side of the first plane and faces the first plane;
the upper detection system is arranged on the upper side of the second plane and faces the second plane.
Further, the device comprises a first supporting plate and a second supporting plate, wherein the first supporting plate is arranged in the frame and is attached to the upper end face of the first plane, and the second supporting plate is arranged in the frame and is attached to the lower end face of the second plane.
Further, the first support plate and the second support plate respectively press the first plane and the second plane.
Further, the upper detection system and the lower detection system comprise guide rods, cameras and driving chains;
the number of the cameras is one, and the cameras can be sleeved on the guide rod in a back-and-forth moving way;
the driving chain is used for driving the camera to move back and forth on the guide rod so that the shooting surface of the camera covers the cloth.
Further, the upper detection system and the lower detection system both comprise a guide rod and a camera;
the number of the cameras is a plurality, and the cameras are arranged on the guide rod in parallel, so that the shooting surfaces of the cameras cover the cloth.
Further, a control system is included for receiving a shot of the camera and analyzing the quality of the cloth.
Further, the camera includes a light source.
The utility model has the advantages that:
the utility model provides an open-width cloth rolling machine integrated with an online real-time gray cloth visual detection system, which comprises a frame; the scutching mechanism is arranged at the top end of the frame and comprises a cutter, an upper roller set and a scutching rod; the cloth rolling mechanism is arranged on the frame; the cloth supporting mechanism is arranged in the frame, winds and supports the cloth path into a Z shape, and winds the cloth by the cloth winding mechanism after the cloth is wound by the cloth winding mechanism with the open-width rod as a starting point; the upper detection system is arranged in the frame and faces the upper end face of the cloth; the lower detection system is arranged in the frame and faces the lower end face of the cloth. The setting of above-mentioned structure for open width of cloth rolling machine can go on quality inspection through last detecting system and lower detecting system respectively to the up end and the lower terminal surface of cloth, thereby improve the rate of accuracy of cloth whole quality inspection, simultaneously, locate the open width of cloth rolling machine inside with last detecting system and lower detecting system to strut the cloth into the Z style of calligraphy, can realize respectively through last detecting system and lower detecting system in open width of cloth rolling machine batching in-process, synchronous the up end and down terminal surface of cloth is inspected, has improved the speed to cloth whole inspection, simplifies the whole procedure to cloth inspection and batching.
Drawings
Fig. 1 is a schematic perspective view of a fabric opening machine integrated with an on-line real-time visual inspection system for raw fabric.
FIG. 2 is a schematic cross-sectional view of the structure at A-A in FIG. 1.
Fig. 3 is a schematic diagram of an explosion structure of a first support plate, a second support plate, a cloth winding mechanism, a cloth supporting mechanism, an upper detecting system, a lower detecting system and cloth provided by the utility model.
Fig. 4 is a schematic structural diagram of a lower detection system according to a first embodiment of the present utility model.
Fig. 5 is a schematic structural diagram of a lower detection system according to a second embodiment of the present utility model.
Detailed Description
For the convenience of understanding by those skilled in the art, the structure of the present utility model will now be described in further detail with reference to the accompanying drawings:
example 1
Referring to fig. 1-4, for ease of illustration, only the drive chain of the lower inspection system is shown, an open web roll machine incorporating an on-line real-time embryonic vision inspection system, comprising:
a frame 1;
the scutching mechanism 2 is arranged at the top end of the frame 1, the scutching mechanism 2 comprises a cutter, an upper roller set 21 and a scutching rod 22, the cutter is arranged at one end part of the upper roller set 21 so as to cut open the cloth 7, the scutching rod 22 is arranged at the discharge end of the upper roller set 21, the scutching rod 22 is L-shaped, the bending point of the scutching rod 22 is arranged at the end part of the upper roller set 21, where the cutter is not arranged, and two sides of the scutching rod 22 are respectively separated towards the left side and the right side of the upper roller set 21;
the cloth rolling mechanism 3 is arranged on the frame 1;
the cloth supporting mechanism 4 is arranged in the frame 1, the cloth supporting mechanism 4 winds and supports the cloth 7 in a Z-shaped way, and the cloth 7 is wound around the cloth supporting mechanism 4 by taking the open-width rod 22 as a starting point and then is wound by the cloth winding mechanism 3;
an upper detection system 5 arranged in the frame 1 and facing the upper end face of the cloth 7;
a lower detecting system 6 disposed in the frame 1 and facing a lower end surface of the cloth 7; the upper detection system 5 and the lower detection system 6 are both of the prior art, such as a digital camera system, and are not specifically limited herein.
The setting of above-mentioned structure for open width cloth rewinder can go on quality inspection through last detecting system 5 and lower detecting system 6 respectively to the up end and the lower terminal surface of cloth 7, thereby improve the rate of accuracy of cloth 7 whole quality inspection, simultaneously, locate open width cloth rewinder inside with last detecting system 5 and lower detecting system 6, and open cloth 7 into the Z style of calligraphy, can realize respectively through last detecting system 5 and lower detecting system 6 in open width cloth rewinder batching in-process, synchronous the inspection to the up and down terminal surface of cloth 7, improved the speed to cloth 7 whole inspection, simplify the whole procedure to cloth 7 inspection and batching.
Specifically, the cloth supporting mechanism 4 includes: a first roller group 41, a second roller 42, a third roller 43, and a fourth roller 44;
the cloth 7 sequentially winds around the first roller group 41, the second roller 42, the third roller 43, the fourth roller 44 and the cloth winding mechanism 3;
the first roller group 41 is arranged at the opening side of the scutching lever 22 and is used for receiving the cloth 7 output by the scutching lever 22;
the second roller 42 and the first roller group 41 wind and stretch the cloth 7 out of a first plane 71;
the third roller 43 and the fourth roller 44 wind and stretch the cloth 7 out of a second plane 72, and the first plane 71 and the second plane 72 are not in the same plane; so that the cloth 7 is spread in a Z shape, and cloth inspection and detection between the upper detection system 5 and the lower detection system 6 can be performed simultaneously and cannot interfere with each other;
the lower detecting system 6 is disposed below the first plane 71 and directed toward the first plane 71, so that a lower end face of the cloth 7 is detected by the lower detecting system 6;
the upper detecting system 5 is disposed above the second plane 72 and directed toward the second plane 72, so that the upper end face of the cloth 7 is detected by the upper detecting system 5.
In order to support the cloth 7 in the cloth inspecting process, the light transmittance of the cloth 7 is reduced, the cloth inspecting device comprises a first support plate 11 and a second support plate 12, wherein the first support plate 11 is arranged in the frame 1 and is attached to the upper end face of the first plane 71, and the second support plate 12 is arranged in the frame 1 and is attached to the lower end face of the second plane 72, so that the cloth 7 is supported through the first support plate 11 and the second support plate 12, and excessive deformation of the cloth 7 is avoided.
In order to avoid that the cloth inspecting structures of the upper and lower detecting systems 5 and 6 are affected by the light transmission of the cloth 7 when the cloth 7 is thin, the first and second supporting plates 11 and 12 respectively press the first and second planes 71 and 72, thereby further reducing the light transmission of the cloth 7.
Since the speed of the fabric is much lower than the inspection speed of the upper and lower inspection systems 5, 6, in particular, in this embodiment, the upper and lower inspection systems 5, 6 each comprise a guide bar 61, a camera 62, a drive chain 63;
the number of the cameras 62 is one, and the cameras 62 can be sleeved on the guide rod 61 in a back and forth moving way;
the driving chain 63 is used for driving the camera 62 to move back and forth on the guide rod 61 so that the shooting surface of the camera 62 covers the cloth 7, thereby realizing online real-time visual detection of the cloth 7 through the camera 62, reducing the number of the cameras 62 and saving cost while realizing cloth inspecting functions of the upper detecting system 5 and the lower detecting system 6.
Further, a control system is included for receiving a shot of the camera 62 and analyzing the quality of the cloth 7.
Further, the camera 62 includes a light source, so that the cloth 7 performs cloth inspection on the reflection and light guiding effects of the light source.
Example two
Referring to fig. 5, the present embodiment is different from the first embodiment in that in the present embodiment, the upper detection system 5 and the lower detection system 6 each include a guide bar 61 and a camera 62;
the number of the cameras 62 is a plurality, the cameras 62 are arranged in parallel on the guide rods 61, so that shooting surfaces of the cameras 62 cover the cloth 7, the cloth inspection speeds of the upper detection system 5 and the lower detection system 6 are improved, and when finished cloth 7 is inspected, quick cloth inspection can be realized.
It should be noted that the implementation principle and the technical effects of the present embodiment are the same as those of the first embodiment, and for brevity, reference may be made to the corresponding content of the first embodiment.
It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The utility model may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third, etc. do not denote any order. These words may be interpreted as names.
While preferred embodiments of the present utility model have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the utility model.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present utility model without departing from the spirit or scope of the utility model. Thus, it is intended that the present utility model also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms should not be understood as necessarily being directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
The foregoing description is only of the preferred embodiments of the utility model, and all changes and modifications that come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (8)
1. An open width cloth rewinder of integrated online real-time embryo cloth visual detection system which characterized in that: comprising the following steps:
a frame;
the scutching mechanism is arranged at the top end of the frame and comprises a cutter, an upper roller set and a scutching rod, wherein the cutter is arranged at one end part of the upper roller set so as to cut open cloth, the scutching rod is arranged at the discharge end of the upper roller set, the scutching rod is L-shaped, the bending point of the scutching rod is arranged at the end part of the upper roller set, which is not provided with the cutter, and two sides of the scutching rod are respectively separated towards the left side and the right side of the upper roller set;
the cloth rolling mechanism is arranged on the frame;
the cloth supporting mechanism is arranged in the frame, winds and supports the cloth paths into a Z shape, and winds the cloth by the cloth winding mechanism after taking the open rods as starting points;
the upper detection system is arranged in the rack and faces the upper end face of the cloth;
and the lower detection system is arranged in the rack and faces the lower end face of the cloth.
2. The open-width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system of claim 1, wherein: the cloth supporting mechanism comprises: the first roller set, the second roller, the third roller and the fourth roller;
the cloth sequentially winds the first roller set, the second roller, the third roller, the fourth roller and the cloth winding mechanism;
the first roller group is arranged at the opening side of the scutching rod and is used for receiving cloth output by the scutching rod;
the second roller and the first roller group wind and prop up the cloth to form a first plane;
the third roller and the fourth roller wind and stretch the cloth out of a second plane, and the first plane and the second plane are not in the same plane;
the lower detection system is arranged at the lower side of the first plane and faces the first plane;
the upper detection system is arranged on the upper side of the second plane and faces the second plane.
3. An open width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system as claimed in claim 2, wherein: the device comprises a first supporting plate and a second supporting plate, wherein the first supporting plate is arranged in the frame and is attached to the upper end face of the first plane, and the second supporting plate is arranged in the frame and is attached to the lower end face of the second plane.
4. A scutcher incorporating an on-line real-time embryonic web vision inspection system as claimed in claim 3, wherein: the first support plate and the second support plate respectively compress the first plane and the second plane.
5. The open-width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system of claim 1, wherein: the upper detection system and the lower detection system comprise guide rods, cameras and driving chains;
the number of the cameras is one, and the cameras can be sleeved on the guide rod in a back-and-forth moving way;
the driving chain is used for driving the camera to move back and forth on the guide rod so that the shooting surface of the camera covers the cloth.
6. The open-width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system of claim 1, wherein: the upper detection system and the lower detection system both comprise a guide rod and a camera;
the number of the cameras is a plurality, and the cameras are arranged on the guide rod in parallel, so that the shooting surfaces of the cameras cover the cloth.
7. An open width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system as in claim 5 or 6, wherein: the control system is used for receiving the shot picture of the camera and analyzing the quality of the cloth.
8. An open width fabric rewinder integrated with an on-line real-time embryonic fabric vision inspection system as in claim 5 or 6, wherein: the camera includes a light source.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223267254.9U CN218995115U (en) | 2022-12-07 | 2022-12-07 | Open-width cloth rolling machine integrated with online real-time embryo cloth visual detection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223267254.9U CN218995115U (en) | 2022-12-07 | 2022-12-07 | Open-width cloth rolling machine integrated with online real-time embryo cloth visual detection system |
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| CN218995115U true CN218995115U (en) | 2023-05-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202223267254.9U Active CN218995115U (en) | 2022-12-07 | 2022-12-07 | Open-width cloth rolling machine integrated with online real-time embryo cloth visual detection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118107289A (en) * | 2024-04-12 | 2024-05-31 | 肇庆市立泰电子产品有限公司 | Jacquard weaving system with online printing function and weaving method thereof |
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2022
- 2022-12-07 CN CN202223267254.9U patent/CN218995115U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118107289A (en) * | 2024-04-12 | 2024-05-31 | 肇庆市立泰电子产品有限公司 | Jacquard weaving system with online printing function and weaving method thereof |
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