CN218983510U - Smoke-discharging dust-removing noise-reducing device for carbon arc gouging - Google Patents
Smoke-discharging dust-removing noise-reducing device for carbon arc gouging Download PDFInfo
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- CN218983510U CN218983510U CN202222381931.3U CN202222381931U CN218983510U CN 218983510 U CN218983510 U CN 218983510U CN 202222381931 U CN202222381931 U CN 202222381931U CN 218983510 U CN218983510 U CN 218983510U
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 54
- 238000007599 discharging Methods 0.000 title abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 67
- 239000000779 smoke Substances 0.000 claims abstract description 43
- 239000002184 metal Substances 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000011084 recovery Methods 0.000 claims abstract description 21
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 13
- 230000002265 prevention Effects 0.000 claims abstract description 9
- 239000003517 fume Substances 0.000 claims description 18
- 230000009467 reduction Effects 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 11
- 230000030279 gene silencing Effects 0.000 claims description 8
- 239000003595 mist Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 4
- 230000001681 protective effect Effects 0.000 claims 1
- 238000009792 diffusion process Methods 0.000 abstract description 5
- 239000007921 spray Substances 0.000 abstract description 4
- 230000003068 static effect Effects 0.000 abstract description 3
- 238000000605 extraction Methods 0.000 abstract 1
- 230000036541 health Effects 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 208000014674 injury Diseases 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000001738 Nervous System Trauma Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 208000028412 nervous system injury Diseases 0.000 description 1
- 210000002345 respiratory system Anatomy 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model provides a carbon arc gouging smoke-discharging dust-removing noise-reducing device. Comprises a safety protection cover, a movable air planing platform, a water tank, a fireproof sound-deadening plate, a spraying shower head and an electrostatic smoke-discharging dust remover. The safety shield comprises an inclined baffle, a vertical baffle, a cover baffle and an arc light prevention door curtain; vertical baffles are arranged on two sides of the inclined baffle, and a cover baffle is arranged on the top of the inclined baffle and the top of the vertical baffle to form a semi-closed structure; an arc-proof door curtain is hung at the opening position of the safety protection cover; the top of the inner wall of the safety protection cover is provided with a smoke recovery port, and the smoke recovery port is connected with the electrostatic smoke discharging dust remover through a smoke recovery pipeline. The safety protection cover blocks noise, smog, metal dust and arc light outward diffusion, the fire prevention acoustical panel amortizes and falls the noise, and the basin is cooled down and is retrieved spark, metal dust and the liquid metal splashes that carbon arc gouging in-process produced, and spray shower head and static smoke extraction dust shaker carry out recovery processing to the gouging smoke and dust that suspends in the sky. The device is suitable for being used as a smoke-discharging dust-removing noise-reducing device.
Description
Technical Field
The utility model relates to the field of welding, in particular to a carbon arc gouging metal dust recovery noise reduction and safety protection device, and particularly relates to a carbon arc gouging smoke discharge dust removal noise reduction device.
Background
Carbon arc gouging refers to a method of machining a groove in a metal surface by melting the metal using a graphite rod or an arc generated between the carbon rod and a workpiece and blowing it off with compressed air. Compared with a manual carbon arc gouging machine, the gouging machine has high flexibility, can perform all-position operation, has good accessibility and is simple and convenient to operate; when the defects of the welding line are removed, the shape and the depth of the defects can be clearly observed under the arc; and when the automatic carbon arc gouging is adopted, the automatic carbon arc gouging has the advantages of higher precision, labor intensity reduction and the like, so the automatic carbon arc gouging is widely applied to the fields of machine manufacturing, shipbuilding, metal structure manufacturing and the like.
Noise, smog, dust and arc radiation generated during the current carbon arc gouging cannot be effectively protected and recovered, so that the ecological environment is destroyed, the physical health of operators is seriously influenced, the wind direction is also noted during operation, the gouging is carried out in the downwind direction, and the burning of molten steel and slag (metal splashing) on working clothes or the burning of skin is avoided.
In view of the importance of carbon arc gouges in various industries, the carbon arc gouges still need to be used in a short time, so that it is particularly important to ensure that the use of the carbon arc gouges does not affect the health of operators and the ecological environment is not destroyed. The following disadvantages exist in the use process of the carbon arc gouging machine:
(1) Smoke, dust: in the air gouging process, compressed air blows away the liquid metal in a molten state and generates a large amount of smoke and dust, so that the respiratory system of an operator and the surrounding ecological environment are greatly influenced.
(2) Noise: noise is generated by the high-speed flow of compressed air, which affects not only human hearing but also human nervous system injury.
(3) Scalding: when planing against wind, the liquid metal splashes generated by planing are very easy to be blown back by wind, and the situation that the skin is scalded by reverse splashing occurs.
(4) Arc radiation: the high-intensity arc light generated in the carbon arc gouging process can cause injury to the skin and eyes of people nearby in construction.
Disclosure of Invention
The utility model provides a smoke-discharging, dust-removing and noise-reducing device for a carbon arc gouging, which aims to solve the technical problems that the existing carbon arc gouging construction site cannot effectively ensure the physical health of constructors and damage natural ecological environment. The device is through having the semi-closed safety protection casing of fire prevention acoustical panel, metal dust recovery basin, static dust shaker of discharging fume, when carrying out the construction of carbon arc gouging, can effectively protect constructor safety and health, protection natural ecological environment not receive the pollution, solves the technical problem that carbon arc gouging discharged fume dust removal was fallen and is made an uproar.
The utility model solves the technical problems by adopting the scheme that:
the carbon arc gouging smoke-discharging dust-removing noise-reducing device comprises a safety protection cover, a movable gouging platform, a water tank, a fireproof sound-deadening plate, a spraying shower head, an electrostatic smoke-discharging dust-removing machine and a movable gouging platform track;
the movable air gouging platform is used for placing a workpiece, and carbon arc air gouging operation is carried out on the workpiece by using an air gouging gun;
the water tank is arranged at the front end of the movable gouging platform and is used for cooling and recovering sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process;
the safety protection cover surrounds and shields the movable gouging platform, effectively blocks outward diffusion of noise, smoke, metal dust and arc light, protects other personnel around a construction site from being injured, and protects the ecological environment from being polluted;
the fireproof silencing plate is arranged on the inner wall of the safety protection cover, plays a role in silencing and noise reduction, and reduces the physical injury of noise to constructors;
the spraying shower head is arranged above the inner wall of the safety protection cover, and part of the smoke and metal dust suspended in the air is sprayed into the water tank through the water mist sprayed by the spraying shower head;
the dust collection port of the electrostatic fume extractor is connected to the top of the safety protection cover, and part of the fume and metal dust suspended in the air is sucked by the electrostatic fume extractor to be treated, so that the fume and metal dust suspended in the air are prevented from being sucked into the body by constructors or discharged into the surrounding environment, the health of the constructors of the carbon arc gouging is effectively protected, and the ecological environment is protected from being polluted;
and the movable air gouging platform rail is paved and extends into the safety protection cover, and a workpiece placed on the movable air gouging platform is conveyed through the movable air gouging platform rail.
In order to further solve the technical problem to be solved, the safety protection cover provided by the utility model comprises an inclined baffle, a vertical baffle, a cover baffle and an arc light prevention door curtain; vertical baffles are arranged on two sides of the inclined baffle, and a cover baffle is arranged on the top of the inclined baffle and the top of the vertical baffle to form a semi-closed structure; an arc-proof door curtain is hung at the opening position of the safety protection cover, and the movable air planing platform is covered in the arc-proof door curtain; the top of the inner wall of the safety protection cover is provided with a smoke recovery port, and the smoke recovery port is connected with the electrostatic smoke discharging dust remover through a smoke recovery pipeline.
Further, the water tank is arranged on the ground between the safety protection cover and the movable gouging platform, and the protection cover baffle plate at the space position above the water tank is made to incline downwards by 45 degrees to block sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process.
The utility model has the advantages that the safety protection cover is adopted to effectively prevent noise, smog, metal dust and arc light from diffusing outwards, the fireproof silencing plate plays a role in silencing and noise reduction, the water tank is used for cooling and recovering sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process, the spraying shower head and the electrostatic discharge dust remover are used for recovering and processing gouging smoke dust suspended in the air, the workpiece is placed on the movable gouging platform, and the workpiece is conveyed through the track of the movable gouging platform, so that the installation is convenient, the use is simple, the pollution caused by carbon arc gouging is effectively reduced, the physical health of carbon arc gouging constructors is further protected, and the ecological environment is protected from being polluted. The carbon arc gouging device is suitable for being used as a carbon arc gouging smoke discharging, dust removing and noise reducing device.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
fig. 2 is a schematic view of the structure of the safety shield.
In the figure, 1. Air gouging gun; 2. a power supply; 3. a wind source; 4. a workpiece; 5. moving the air planing platform; 6. a water tank; 7. a fireproof sound deadening plate; 8. a bevel baffle; 9. a vertical baffle; 10. a cover baffle; 11. arc-proof door curtain; 12. an electrostatic fume and dust remover; 13. a smoke recovery pipe; 14. a smoke recovery port; 15. a spray shower head; 16. and (5) moving the air gouging platform rail.
Detailed Description
In order to make the technical problems solved by the utility model, the technical scheme adopted and the technical effects achieved clearer, the utility model is further described in detail below with reference to the accompanying drawings and the embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the matters related to the present utility model are shown in the accompanying drawings.
According to the figure, the carbon arc gouging smoke-discharging dust-removing noise-reducing device comprises a safety protection cover, a movable gouging platform 5, a water tank 6, a fireproof silencing plate 7, a spraying shower head 15, an electrostatic smoke-discharging dust-removing machine 12 and a movable gouging platform track 16;
the movable air gouging platform 5 is used for placing the workpiece 4, and the air gouging gun 1 is used for performing carbon arc air gouging operation on the workpiece 4;
the water tank 6 is arranged at the front end of the movable gouging platform 5 and is used for cooling and recovering sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process;
the safety protection cover surrounds and shields the movable gouging platform 5, effectively blocks outward diffusion of noise, smoke, metal dust and arc light, protects other personnel around a construction site from being injured, and protects the ecological environment from being polluted;
the fireproof silencing plate 7 is arranged on the inner wall of the safety protection cover and plays a role in silencing and noise reduction, so that the physical injury of the constructor caused by the noise is reduced;
the spraying shower head 15 is arranged above the inner wall of the safety protection cover, and part of the smoke and metal dust suspended in the air is sprayed into the water tank 6 by the water mist sprayed by the spraying shower head 15;
the electrostatic fume extractor 12, the dust suction port of the electrostatic fume extractor 12 is connected to the top of the safety protection cover, and part of the fume and metal dust suspended in the air is sucked away by the electrostatic fume extractor 12, so that the fume and metal dust suspended in the air are prevented from being sucked into the body by constructors or discharged into the surrounding environment, the physical health of the constructors with carbon arc air gouging is effectively protected, and the ecological environment is protected from being polluted;
the movable air gouging platform rail 16 is paved and extends into the safety protection cover, so that the workpiece 4 placed on the movable air gouging platform 5 is conveniently conveyed through the movable air gouging platform rail 16.
In this embodiment, the safety protection casing effectively blocks noise, smog, metal dust and arc light out-diffusion, and fire prevention acoustical panel 7 plays the effect of amortization and noise reduction, and basin 6 reduces the temperature and retrieves spark, metal dust and the liquid metal splashes that carbon arc gouging in-process produced, and spray shower head 15 and electrostatic precipitator 12 retrieve the processing to the gouging smoke and dust that suspends in the sky, and the work piece is placed on the removal gouging platform, transports the work piece through removing gouging platform track.
In order to ensure the stability of the structure of the utility model, the safety protection cover comprises an inclined baffle plate 8, a vertical baffle plate 9, a cover baffle plate 10 and an arc light prevention door curtain 11; vertical baffles 9 are arranged at two sides of the inclined baffle 8, and a cover baffle 10 is arranged at the tops of the inclined baffle 8 and the vertical baffles 9 to form a semi-closed structure; an arc-proof door curtain 11 is hung at the opening position of the safety protection cover, and the movable gouging platform 5 is covered in the arc-proof door curtain; the top of the inner wall of the safety protection cover is provided with a smoke recovery port 14, and the smoke recovery port 14 is connected with the electrostatic discharge dust remover 12 through a smoke recovery pipeline 13.
In the preferred embodiment, the periphery of the movable air gouging platform 5 of the carbon arc air gouging is provided with a semi-closed safety protection cover by an inclined baffle plate 8, a vertical baffle plate 9, a cover baffle plate 10 and an arc light door curtain 11, so that noise, smoke, metal dust and arc light are prevented from diffusing outwards, other personnel around a construction site are protected from being damaged, and the ecological environment is protected from being polluted. Wherein, the gouging noise carries out the amortization control through installing the fire prevention amortization board 7 on the inclined baffle 8, the upright baffle 9 of safety protection casing, lid baffle 10, reaches amortization noise reduction effect.
In order to further ensure the stability of the structure of the utility model, the water tank 6 is arranged on the ground between the safety protection cover and the movable gouging platform 5, and the protection cover baffle plate at the space position above the water tank 6 is made to incline downwards by 45 degrees to block sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process, so that the sparks, the metal dust and the liquid metal splashes can slide into the water tank 6 along the baffle plate to be cooled and recovered, and the damage to the body of constructors and the ecological environment damage caused by the high-temperature sparks, the metal dust and the liquid metal splashes are prevented. Wherein the shield baffle is an inclined baffle 8.
In this embodiment, the air gouging direction is the direction of the inclined baffle plate 8, a part of the melted liquid metal is blown into the water tank 6 by the compressed air, a part of the melted liquid metal is blown onto the inclined baffle plate 8, the liquid metal blown onto the inclined baffle plate 8 directly rebounds into the water tank 6 due to the inclination of the baffle plate, a part of the mist and the metal dust generated by the air gouging are sprayed into the water tank 6 by the water mist sprayed by the spraying shower head 15, and a part of the mist and the metal dust are recycled into the electrostatic fume extractor 12 through the fume recycling port 14 and the fume recycling pipeline 13.
In order to optimize the structure of the utility model, the air gouging gun 1 is connected with a power supply 2 and a wind source 3 for providing electric energy and wind energy, and carbon arc air gouging is carried out on a workpiece 4.
In order to optimize the structure of the utility model, the movable air gouging platform rail 16 is arranged on the ground where the water tank 6 and the workpiece 4 are reversely transported, the movable air gouging platform 5 is arranged on the movable air gouging platform rail 16, and the workpiece 4 is transported by the movable air gouging platform rail 16, so that scalding and smashing accidents of the workpiece 4 in the transportation process are prevented, and the body of constructors is effectively protected from being damaged.
The working principle of the utility model is as follows:
the safety protection casing effectively blocks noise, smog, metal dust and arc light out-diffusion, the effect of making an uproar falls in the fire prevention acoustical panel play amortization, the basin is cooled down to spark, metal dust and the liquid metal splashes that carbon arc gouging in-process produced and is retrieved, spray shower head and static dust remover carry out recovery processing to the gouging smoke dust that suspends in the air, the work piece is placed on the removal gouging platform, transport the work piece through removing gouging platform track, simple to operate, easy to use, the pollution that effectively reduces carbon arc gouging and bring, and then the protection carbon arc gouging constructor healthy, the protection ecological environment does not receive the pollution.
The utility model is characterized in that:
according to the utility model, the spraying shower head and the smoke recovery port are arranged above the safety protection cover, the smoke recovery port is connected with the electrostatic discharge dust remover through the smoke recovery pipeline, part of the smoke and metal dust suspended in the air is sprayed into the water tank through the water mist sprayed by the spraying shower head, and the other part of the smoke and metal dust is sucked by the electrostatic discharge dust remover for treatment, so that the smoke and metal dust suspended in the air are prevented from being inhaled into the body of constructors or discharged into the surrounding environment, the health of the constructors of the carbon arc gouging is effectively protected, and the ecological environment is protected from being polluted.
Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.
Claims (6)
1. Carbon arc gouging smoke discharge dust removal noise reduction device, characterized by: comprising the following steps:
the movable air gouging platform (5), wherein the movable air gouging platform (5) is used for placing a workpiece (4), and carbon arc air gouging operation is carried out on the workpiece (4) by applying an air gouging gun (1);
the water tank (6) is arranged at the front end of the movable air gouging platform (5), and is used for cooling and recovering sparks, metal dust and liquid metal splashes generated in the carbon arc air gouging process;
a safety shield surrounding the mobile gouging platform (5);
the fireproof silencing plate (7) is arranged on the inner wall of the safety protection cover;
the spraying shower head (15) is arranged above the inner wall of the safety protection cover, and part of the smoke and metal dust suspended in the air is sprayed into the water tank (6) through the water mist sprayed by the spraying shower head (15);
the dust collection port of the electrostatic fume exhaust dust remover (12) is connected to the top of the safety protection cover, and part of fume and metal dust suspended in the air is sucked away by the electrostatic fume exhaust dust remover (12); and
And the movable air-planing platform rail (16) is paved and extends into the safety protection cover, and the workpiece (4) placed on the movable air-planing platform (5) is conveyed through the movable air-planing platform rail (16).
2. The carbon arc gouging smoke and dust removal and noise reduction device according to claim 1, wherein:
the safety protection cover comprises an inclined baffle (8), a vertical baffle (9), a cover baffle (10) and an arc light prevention door curtain (11); the two sides of the inclined baffle plate (8) are provided with the vertical baffle plates (9), and the inclined baffle plate (8) and the top of the vertical baffle plate (9) are provided with the cover baffle plates (10) to form a semi-closed structure; the arc-proof door curtain (11) is hung at the opening position of the safety protection cover, and the movable gouging platform (5) is covered in the arc-proof door curtain; the top of the inner wall of the safety protection cover is provided with a smoke recovery port (14), and the smoke recovery port (14) is connected with the electrostatic discharge dust remover (12) through a smoke recovery pipeline (13).
3. The carbon arc gouging smoke and dust removal and noise reduction device according to claim 2, wherein:
the water tank (6) is arranged on the ground between the safety protection cover and the movable gouging platform (5), and a protection cover baffle plate at the space position above the water tank (6) is made to incline downwards by 45 degrees to block sparks, metal dust and liquid metal splashes generated in the carbon arc gouging process.
4. A carbon arc gouging smoke and dust removal and noise reduction device according to claim 3, wherein:
the protective cover baffle is the inclined baffle (8).
5. The carbon arc gouging smoke and dust removal and noise reduction device according to claim 1, wherein:
the air gouging gun (1) is connected with a power supply (2) and a wind source (3) for providing electric energy and wind energy, and carbon arc air gouging is carried out on the workpiece (4).
6. The carbon arc gouging smoke and dust removal and noise reduction device according to claim 1, wherein:
the movable air gouging platform track (16) is arranged on the ground where the water tank (6) and the workpiece (4) are reversely conveyed, the movable air gouging platform (5) is placed on the movable air gouging platform track (16), and the workpiece (4) is conveyed through the movable air gouging platform track (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222381931.3U CN218983510U (en) | 2022-09-08 | 2022-09-08 | Smoke-discharging dust-removing noise-reducing device for carbon arc gouging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222381931.3U CN218983510U (en) | 2022-09-08 | 2022-09-08 | Smoke-discharging dust-removing noise-reducing device for carbon arc gouging |
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| Publication Number | Publication Date |
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| CN218983510U true CN218983510U (en) | 2023-05-09 |
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| CN202222381931.3U Active CN218983510U (en) | 2022-09-08 | 2022-09-08 | Smoke-discharging dust-removing noise-reducing device for carbon arc gouging |
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| CN (1) | CN218983510U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890156A (en) * | 2023-06-25 | 2023-10-17 | 爱德夏汽车零部件（昆山）有限公司 | Welding arc light protector |
-
2022
- 2022-09-08 CN CN202222381931.3U patent/CN218983510U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890156A (en) * | 2023-06-25 | 2023-10-17 | 爱德夏汽车零部件（昆山）有限公司 | Welding arc light protector |
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