CN218983335U - An aluminum alloy cutting device - Google Patents
An aluminum alloy cutting device Download PDFInfo
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- CN218983335U CN218983335U CN202223133619.9U CN202223133619U CN218983335U CN 218983335 U CN218983335 U CN 218983335U CN 202223133619 U CN202223133619 U CN 202223133619U CN 218983335 U CN218983335 U CN 218983335U
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 39
- 229910052782 aluminium Inorganic materials 0.000 description 39
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
Description
技术领域technical field
本实用新型属于铝合金切割设备技术领域,具体是一种铝合金分切装置。The utility model belongs to the technical field of aluminum alloy cutting equipment, in particular to an aluminum alloy cutting device.
背景技术Background technique
铝合金分切装置是用于汽车配件铝管分切装置,主要由操作台,操作台顶部一侧安装切割机,在操作台顶部位于切割机一侧安装有可拆卸式橡胶圆柱作为夹持装置组成,广泛用于零件加工行业。The aluminum alloy cutting device is used for cutting aluminum tubes of auto parts. It is mainly composed of an operation table, a cutting machine is installed on the top side of the operation table, and a detachable rubber cylinder is installed on the side of the cutting machine on the top of the operation table as a clamping device. Composition, widely used in parts processing industry.
现有的铝合金分切装置在使用前现将铝管水平放置操作台顶部位于切割机底部,再通过工作人员将橡胶圆柱按在铝管另一侧表面进行固定,再工作人员启动切割机工作向下扳动对铝管表面切割。Before using the existing aluminum alloy slitting device, the aluminum tube is placed horizontally on the top of the operating table at the bottom of the cutting machine, and then the staff presses the rubber cylinder on the surface of the other side of the aluminum tube to fix it, and then the staff starts the cutting machine to work Flip down to cut the surface of the aluminum tube.
现有的铝合金分切装置在对铝管表面进行切割时需工作人员手操将橡胶圆柱固定安装在铝管一侧防止偏移若出现大量生产工作人员逐一拆卸安装橡胶圆柱进行固定,造成工作人员体力大量的消耗同时工作效率也随之降低,在橡胶圆柱固定后切割时铝管表面满足切一刀需继续切取长度则从新拆卸安装,导致工作整体切割效率低下产量进度有所影响,为此,我们提出一种铝合金分切装置。The existing aluminum alloy slitting device needs to be manually operated by the staff when cutting the surface of the aluminum tube, and the rubber cylinder is fixed and installed on the side of the aluminum tube to prevent deviation. The physical strength of the personnel is greatly consumed and the work efficiency is also reduced. When the rubber cylinder is fixed and then cut, the surface of the aluminum tube meets the requirements of a single cut. If the length is continued to be cut, it will be disassembled and installed again, resulting in a low overall cutting efficiency and affecting the production schedule. For this reason, We propose an aluminum alloy slitting device.
实用新型内容Utility model content
为解决上述背景技术中提出的问题,本实用新型提供了一种铝合金分切装置,具有在进行铝管切割前先将第一个铝管一侧穿过转轴的外表面到达第一环套的外表面固定再将第二环套穿过转轴外表面套入第一个铝管另一侧将其固定,再将第二铝管一侧套入第二环套的另一侧外表面最后将第三环套套入第二个铝管另一侧,再将第二滑架移动至转轴的另一侧活动套接,有效的使工作人员直接将铝管套接在转轴外表节省工作人员安装橡胶圆柱时间提高工作人员的效率,在铝管安装完毕后启动电机带动转轴及第三环套、第二环套、第一滑轮铝管逆时针转动,工作人员再将切割机启动向下拉动对转轴外表面铝管切割,在切割同时伸缩装置会向前慢速推动第一滑架及第二滑架整体通过底部第二滑轮及第一滑轮在底板的内部沿滑槽移动方便工作人员切割所需的长度减少工作人员每次截取所需长度需重新安装一次提高整体效率的优点。In order to solve the problems raised in the above-mentioned background technology, the utility model provides an aluminum alloy cutting device, which has the function of passing the first aluminum tube side through the outer surface of the rotating shaft to reach the first ring sleeve before cutting the aluminum tube Fix the outer surface of the second ring sleeve through the outer surface of the rotating shaft and insert it into the other side of the first aluminum tube to fix it, then put one side of the second aluminum tube into the outer surface of the other side of the second ring sleeve and finally Put the third ring sleeve on the other side of the second aluminum tube, and then move the second carriage to the other side of the rotating shaft for active socketing, so that the staff can directly connect the aluminum tube to the outer surface of the rotating shaft to save the staff for installation The rubber cylinder time improves the efficiency of the staff. After the aluminum tube is installed, start the motor to drive the shaft, the third ring, the second ring, and the first pulley to rotate the aluminum tube counterclockwise, and then the staff will start the cutting machine and pull it down The aluminum tube on the outer surface of the rotating shaft is cut. While cutting, the telescopic device will slowly push the first carriage and the second carriage forward through the second pulley at the bottom and the first pulley to move along the chute inside the bottom plate, which is convenient for the staff to cut. The required length is reduced, and the staff needs to reinstall each time the required length is cut, which improves the overall efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种铝合金分切装置,包括底板,所述底板的一侧固定连接有侧架,所述侧架的顶部一侧固定连接有伸缩装置,所述伸缩装置的一侧活动连接有第一滑架,所述第一滑架的底部滑动连接有底板,所述底板的顶部开设有滑槽,所述第一滑架底部通过滑槽的内壁滑动连接有底板,所述第一滑架的顶部一侧通过半圆柱活动连接转轴,所述转轴的一侧外表面固定连接有第一环套。In order to achieve the above purpose, the utility model provides the following technical solutions: an aluminum alloy cutting device, including a bottom plate, one side of the bottom plate is fixedly connected with a side frame, and one side of the top of the side frame is fixedly connected with a telescopic device, One side of the telescopic device is movably connected with a first carriage, the bottom of the first carriage is slidably connected with a bottom plate, and a chute is opened on the top of the bottom plate, and the bottom of the first carriage passes through the inner wall of the chute. A bottom plate is slidably connected, and the top side of the first carriage is movably connected to the rotating shaft through a semi-cylinder, and the outer surface of one side of the rotating shaft is fixedly connected with a first ring sleeve.
上述技术方案中,优选的,所述转轴一侧位于第一环套的一侧活动连接有第二环套及第三环套,所述转轴的另一侧通过半圆柱活动连接有第二滑架,所述第二滑架的底部活动连接有底板,所述第二滑架底部通过滑槽的内壁滑动连接底板,所述底板的一侧固定连接有底架,所述底架的一侧固定连接有墙体,所述底架的顶部活动连有切割机,所述切割机的一侧底部设有转轴,所述切割机底部固定连接底架其切割机的顶部可以上下移动,所述第一环套及第二环套、第三环套距转轴表面距离两公分。In the above technical solution, preferably, one side of the rotating shaft is movably connected to a second ring and a third ring on one side of the first ring, and the other side of the rotating shaft is movably connected to a second sliding ring through a half cylinder. frame, the bottom of the second sliding frame is movably connected with a bottom plate, the bottom of the second sliding frame is slidably connected to the bottom plate through the inner wall of the chute, one side of the bottom plate is fixedly connected with the bottom frame, and one side of the bottom frame A wall is fixedly connected, and the top of the bottom frame is movably connected with a cutting machine. A rotating shaft is provided at the bottom of one side of the cutting machine. The bottom of the cutting machine is fixedly connected to the bottom frame, and the top of the cutting machine can move up and down. The distance between the first ring, the second ring and the third ring is two centimeters from the surface of the rotating shaft.
上述技术方案中,优选的,所述第一滑架的底部活动连接有第二滑轮,所述第一滑架的顶部固定连接有电机,所述电机的一侧传动连接有转轴。In the above technical solution, preferably, the bottom of the first carriage is movably connected to a second pulley, the top of the first carriage is fixedly connected to a motor, and one side of the motor is transmission-connected to a rotating shaft.
上述技术方案中,优选的,所述第二滑架的底部活动连接有第一滑轮,所述第二滑架的一侧固定连接有集料框,所述第一滑架底部通过第二滑轮外表面位于滑槽内壁滑动连接底板。In the above technical solution, preferably, the bottom of the second carriage is movably connected with a first pulley, one side of the second carriage is fixedly connected with a collection frame, and the bottom of the first carriage passes through the second pulley. The outer surface is located on the inner wall of the chute to slide and connect the bottom plate.
上述技术方案中,优选的,所述第二滑架底部通过第一滑轮外表面位于滑槽内壁滑动连接底板,所述第一环套及第二环套、第三环套通过圆杆固定连接有内套。In the above technical solution, preferably, the bottom of the second carriage is slidingly connected to the bottom plate on the inner wall of the chute through the outer surface of the first pulley, and the first ring sleeve, the second ring sleeve, and the third ring sleeve are fixedly connected by a round rod With inner sleeve.
上述技术方案中,优选的,所述内套的内壁活动连接转轴,所述第一环套的内壁通过内套的内壁固定套接转轴。In the above technical solution, preferably, the inner wall of the inner sleeve is movably connected to the rotating shaft, and the inner wall of the first ring sleeve is fixedly sleeved with the rotating shaft through the inner wall of the inner sleeve.
上述技术方案中,优选的,所述第二环套、第三环套的内部通过内套的内壁活动连接转轴。In the above technical solution, preferably, the insides of the second ring and the third ring are movably connected to the rotating shaft through the inner wall of the inner sleeve.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设有转轴及第三环套、第二环套、第三环套、伸缩装置、第二滑轮,有利于在进行铝管切割前先将第一个铝管一侧穿过转轴的外表面到达第一环套的外表面固定再将第二环套穿过转轴外表面套入第一个铝管另一侧将其固定,再将第二铝管一侧套入第二环套的另一侧外表面最后将第三环套套入第二个铝管另一侧,再将第二滑架移动至转轴的另一侧活动套接,有效的使工作人员直接将铝管套接在转轴外表节省工作人员安装橡胶圆柱时间提高工作人员的效率,在铝管安装完毕后启动电机带动转轴及第三环套、第二环套、第一滑轮铝管逆时针转动,工作人员再将切割机启动向下拉动对转轴外表面铝管切割,在切割同时伸缩装置会向前慢速推动第一滑架及第二滑架整体通过底部第二滑轮及第一滑轮在底板的内部沿滑槽移动方便工作人员切割所需的长度减少工作人员每次截取所需长度需重新安装一次提高整体效率。The utility model is provided with a rotating shaft, a third ring sleeve, a second ring sleeve, a third ring sleeve, a telescopic device and a second pulley, which is beneficial to pass the first aluminum tube side through the rotating shaft before cutting the aluminum tube. The outer surface of the first ring reaches the outer surface of the first ring, and then the second ring is inserted through the outer surface of the shaft into the other side of the first aluminum tube to fix it, and then the second aluminum tube is inserted into the second ring. On the outer surface of the other side of the sleeve, finally put the third ring sleeve into the other side of the second aluminum tube, and then move the second carriage to the other side of the rotating shaft for flexible socketing, effectively allowing the staff to directly place the aluminum tube sleeve Connecting to the surface of the rotating shaft saves the time for the staff to install the rubber cylinder and improves the efficiency of the staff. After the aluminum tube is installed, start the motor to drive the rotating shaft, the third ring, the second ring, and the first pulley. The aluminum tube rotates counterclockwise, and the staff then Start the cutting machine and pull it down to cut the aluminum tube on the outer surface of the rotating shaft. While cutting, the telescopic device will slowly push the first carriage and the second carriage forward through the second pulley at the bottom and the first pulley along the inner edge of the bottom plate. The movement of the chute is convenient for the staff to cut the required length, reducing the need for reinstallation every time the staff cuts the required length and improving the overall efficiency.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型底板处示意图;Fig. 2 is the schematic diagram of the floor of the utility model;
图3为本实用新型内套处示意图。Fig. 3 is a schematic diagram of the inner sleeve of the utility model.
图中:1-底板;2-侧架;3-伸缩装置;4-第一滑架;5-第一环套;6-转轴;7-切割机;8-墙体;9-底架;10-第二滑架;11-第二环套;12-第三环套;13-滑槽;14-电机;15-第一滑轮;16-第二滑轮;17-集料框;18-内套。In the figure: 1-bottom plate; 2-side frame; 3-telescopic device; 4-first carriage; 5-first ring; 6-rotating shaft; 7-cutting machine; 8-wall; 10-second carriage; 11-second ring; 12-third ring; 13-chute; 14-motor; 15-first pulley; 16-second pulley; 17-collecting frame; 18- Inner sleeve.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1所示,本实用新型提供一种铝合金分切装置,包括底板1,底板1的一侧固定连接有侧架2,侧架2的顶部一侧固定连接有伸缩装置3,伸缩装置3的一侧活动连接有第一滑架4,第一滑架4的底部滑动连接有底板1,底板1的顶部开设有滑槽13,第一滑架4底部通过滑槽13的内壁滑动连接有底板1,第一滑架4的顶部一侧通过半圆柱活动连接转轴6,转轴6的一侧外表面固定连接有第一环套5,转轴6一侧位于第一环套5的一侧活动连接有第二环套11及第三环套12,转轴6的另一侧通过半圆柱活动连接有第二滑架10,第二滑架10的底部活动连接有底板1,第二滑架10底部通过滑槽13的内壁滑动连接底板1,底板1的一侧固定连接有底架9,底架9的一侧固定连接有墙体8,底架9的顶部活动连有切割机7,切割机7的一侧底部设有转轴6,切割机7底部固定连接底架9其切割机7的顶部可以上下移动,第一环套5及第二环套11、第三环套12距转轴6表面距离两公分;在第一环套5及第二环套11、第三环套12距转轴6表面距离两公分是为了防止工作热人员拉动切割机7对铝管表面切割时会切至转轴6的表面导致损坏现象,在转轴6一侧活动连接第二环套11及第三环套12是为了方便安装第二铝管减轻在需大量生产时提高工作效率及产量。As shown in Figure 1, the utility model provides an aluminum alloy cutting device, including a
如图2至图3所示,第一滑架4的底部活动连接有第二滑轮16,第一滑架4的顶部固定连接有电机14,电机14的一侧传动连接有转轴6,第二滑架10的底部活动连接有第一滑轮15,第二滑架10的一侧固定连接有集料框17,第一滑架4底部通过第二滑轮16外表面位于滑槽13内壁滑动连接底板1,第二滑架10底部通过第一滑轮15外表面位于滑槽13内壁滑动连接底板1,第一环套5及第二环套11、第三环套12通过圆杆固定连接有内套18,内套18的内壁活动连接转轴6,第一环套5的内壁通过内套18的内壁固定套接转轴6,第二环套11、第三环套12的内部通过内套18的内壁活动连接转轴6;在电机14及转轴6传动连接转动方向为逆时针是为了在切割机7对转轴6外表面铝管进行切割可以直接下拉至转轴6表面一侧直接切割同时配合伸缩装置3的伸缩带动第一滑架4及第二滑架10整体移动方便工作人员裁取所需长度铝管。As shown in Fig. 2 to Fig. 3, the bottom of the first carriage 4 is movably connected with a
工作原理:在使用该铝合金分切装置时,首先工作人员将第一个铝管一侧穿过转轴6的外表面到达第一环套5的外表面固定再将第二环套11穿过转轴6外表面套入第一个铝管另一侧将其固定,再将第二铝管一侧套入第二环套11的另一侧外表面最后将第三环套12套入第二个铝管另一侧,再将第二滑架10移动至转轴6的另一侧活动套接,有效的使工作人员直接将铝管套接在转轴6外表节省工作人员安装橡胶圆柱时间提高工作人员的效率,在铝管安装完毕后启动电机14带动转轴6及第三环套12、第二环套11、第一滑轮15铝管逆时针转动,工作人员再将切割机7启动向下拉动对转轴6外表面铝管切割,在切割同时伸缩装置3会向前慢速推动第一滑架4及第二滑架10整体通过底部第二滑轮16及第一滑轮15在底板1的内部沿滑槽13移动方便工作人员切割所需的长度减少工作人员每次截取所需长度需重新安装一次提高整体效率,在铝管切割完毕之后工作人员将第二滑架10移动脱离转轴6的一侧再将转轴6表面切割完毕铝管水平方向滑动至集料框17内部收集减少工作人员后期整理时间提高整体效率。Working principle: When using the aluminum alloy cutting device, the staff first passes the first aluminum tube side through the outer surface of the rotating
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (7)
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