CN218937086U - Fog-dissipating water-saving cooling tower - Google Patents
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- CN218937086U CN218937086U CN202223115543.7U CN202223115543U CN218937086U CN 218937086 U CN218937086 U CN 218937086U CN 202223115543 U CN202223115543 U CN 202223115543U CN 218937086 U CN218937086 U CN 218937086U
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- 238000001816 cooling Methods 0.000 title claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 166
- 239000007921 spray Substances 0.000 claims description 28
- 238000003379 elimination reaction Methods 0.000 claims description 6
- 239000003595 mist Substances 0.000 claims description 5
- 230000008030 elimination Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 abstract 1
- 239000000498 cooling water Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 9
- 239000002351 wastewater Substances 0.000 description 7
- 239000002699 waste material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及冷却塔技术领域,具体为一种消雾节水冷却塔。The utility model relates to the technical field of cooling towers, in particular to a fog-eliminating and water-saving cooling tower.
背景技术Background technique
冷却塔是用水作为循环冷却剂,从一系统中吸收热量排放至大气中,以降低水温的装置,其冷是利用水与空气流动接触后进行冷热交换产生蒸汽,蒸汽挥发带走热量达到蒸发散热、对流传热和辐射传热等原理来散去工业上或制冷空调中产生的余热来降低水温的蒸发散热装置,以保证系统的正常运行,装置一般为桶状,故名为冷却塔。The cooling tower is a device that uses water as a circulating coolant to absorb heat from a system and discharge it to the atmosphere to reduce the water temperature. Its cooling is to use water and air to exchange heat and cold to generate steam. The steam evaporates and takes away heat to achieve evaporation. The principle of heat dissipation, convective heat transfer and radiation heat transfer is used to dissipate the waste heat generated in industry or in refrigeration and air conditioning to reduce the water temperature. The evaporative cooling device is used to ensure the normal operation of the system. The device is generally barrel-shaped, so it is called a cooling tower.
由于冷却塔在进行热交换的过程中会产生湿热空气,湿热空气进入大气后会产生水蒸气,不仅会造成水分流失,还会影响大气的湿度,造成局部降雨或降雪,且会使雾霾天气加剧,影响空气质量和路面交通,如中国实用新型专利公开号(CN 204286147 U)中公开了消雾节水冷却塔,该消雾节水冷却塔主要由塔体、轴流风机、上进风调节窗、翅片管散热器、收水器、填料层组成,塔体的顶端增设电机、变速箱、减速机进行传动,满足抽风机动力需求,塔体侧壁的上部外侧设置翅片管散热器和与之配套的上进风调节窗,翅片管散热器和上进风调节窗的高度增加至原冷却塔冷却填料上平面,翅片管散热器与喷淋管高度重合的部分内侧设置防水百叶窗,翅片管散热器的下端设置格室式翅片管进水口和出水口,出水口与塔体内的喷淋管进水管相连通,进水口与冷却塔进水管连接,喷淋管的上面设置收水器,喷淋管的下部设置填料层,喷淋管穿过填料层与塔体下部的水箱相通,喷淋管进水口下部管道上设置调节阀门,塔体的下部设置下进风调节窗,该实用通过翅片散热器将湿热空气在排出大气前进行降温,在排出冷却塔之前让湿热空气遇冷液化成水珠流回水箱,但通过翅片散热器降温效率过低,且无法将所有排出的湿热空气都进行散热,依旧会有部分湿热空气排出设备外形成水雾,该专利只能做到部分消雾和节水,无法达到全面消雾节水,影响实用性。Because the cooling tower will generate hot and humid air during the heat exchange process, and the hot and humid air will generate water vapor after entering the atmosphere, which will not only cause water loss, but also affect the humidity of the atmosphere, causing local rainfall or snowfall, and will make haze weather Aggravate, affect air quality and road surface traffic, disclose fog-eliminating water-saving cooling tower as disclosed in Chinese Utility Model Patent Publication No. (CN 204286147 U), this fog-eliminating water-saving cooling tower is mainly regulated by tower body, axial flow fan, upper air intake Windows, finned tube radiators, water collectors, and packing layers. Motors, gearboxes, and reducers are added to the top of the tower for transmission to meet the power requirements of the exhaust fan. Finned tube radiators are installed on the upper and outer sides of the tower body. With the matching upper air intake adjustment window, the height of the finned tube radiator and the upper air intake adjustment window is increased to the upper plane of the original cooling tower cooling filler, and the inside of the part where the finned tube radiator and the spray pipe are highly overlapped is provided with waterproof shutters. The lower end of the finned tube radiator is provided with a grid-type finned tube water inlet and outlet. The water tank, the lower part of the spray pipe is provided with a packing layer, the spray pipe passes through the packing layer and communicates with the water tank at the lower part of the tower body, the lower pipe of the water inlet of the spray pipe is provided with a regulating valve, and the lower part of the tower body is provided with a lower air inlet regulating window, This utility uses the finned radiator to cool the hot and humid air before it is discharged into the atmosphere, and before it is discharged from the cooling tower, the hot and humid air is liquefied into water droplets and flows back to the water tank, but the cooling efficiency of the finned radiator is too low, and it is impossible to cool all The hot and humid air discharged is dissipated, and some of the hot and humid air will still be discharged outside the device to form water mist. This patent can only partially eliminate fog and save water, but cannot achieve comprehensive fog elimination and water saving, which affects practicality.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种消雾节水冷却塔,具备全面消雾节水,达到水的零消耗、水雾的零排放的优点,解决了通过翅片散热器降温效率过低,且无法将所有排出的湿热空气都进行散热,依旧会有部分湿热空气排出设备外形成水雾,无法达到全面消雾节水,影响实用性的问题。Aiming at the deficiencies of the prior art, the utility model provides a fog-elimination and water-saving cooling tower, which has the advantages of comprehensive fog-elimination and water-saving, zero consumption of water and zero discharge of water mist, and solves the problem of cooling through finned radiators. The efficiency is too low, and it is impossible to dissipate all the hot and humid air, and some of the hot and humid air will still be discharged outside the device to form water mist, which cannot achieve comprehensive fog elimination and water saving, which affects practicality.
为实现上述目的,本实用新型提供如下技术方案:一种消雾节水冷却塔,包括底座,所述底座的上表面固定有机箱,所述机箱的正面固定有百叶扇,所述机箱的左侧固定有第一水泵,所述第一水泵的进水端连通有第一进水管,所述第一水泵的出水端连通有第一出水管,所述第一出水管的另一端贯穿并延伸至机箱的内部,且连通有流通管,所述流通管的另一端贯穿并延伸至机箱的右侧,所述机箱的上表面设有风冷机构,所述机箱的内部设有水冷机构,所述机箱的右侧固定有温度传感器;In order to achieve the above purpose, the utility model provides the following technical solutions: a fog-elimination and water-saving cooling tower, including a base, the upper surface of the base is fixed with a cabinet, the front of the cabinet is fixed with a louver fan, the left side of the cabinet is The first water pump is fixed on the side, the water inlet end of the first water pump is connected with the first water inlet pipe, the water outlet end of the first water pump is connected with the first water outlet pipe, and the other end of the first water outlet pipe runs through and extends to the inside of the case, and connected with a flow pipe, the other end of the flow pipe penetrates and extends to the right side of the case, the upper surface of the case is provided with an air cooling mechanism, and the inside of the case is provided with a water cooling mechanism, so A temperature sensor is fixed on the right side of the chassis;
所述水冷机构包括固定在机箱内底壁的水箱,所述水箱的内底壁固定有支柱,所述支柱的另一端固定有滤网,所述机箱的右侧固定有第二水泵,所述第二水泵的进水端连通有第二进水管,所述第二进水管的另一端贯穿机箱的右侧并延伸至水箱的内部,所述第二水泵的出水端连通有第二出水管,所述第二出水管的另一端贯穿并延伸至机箱的内部,且连通有喷淋管,所述喷淋管的外侧连通有喷头。The water cooling mechanism includes a water tank fixed on the inner bottom wall of the cabinet, a pillar is fixed on the inner bottom wall of the water tank, a filter screen is fixed on the other end of the pillar, and a second water pump is fixed on the right side of the cabinet. The water inlet end of the second water pump is connected with a second water inlet pipe, the other end of the second water inlet pipe runs through the right side of the cabinet and extends to the inside of the water tank, and the water outlet end of the second water pump is connected with a second water outlet pipe, The other end of the second water outlet pipe runs through and extends to the inside of the cabinet, and communicates with a spray pipe, and the outside of the spray pipe communicates with a spray head.
进一步,所述机箱的形状为内部中空且底面为正方形的长方体,所述机箱的正面、背面、左侧壁和右侧壁均开设有进气口。Further, the shape of the case is a cuboid with a hollow inside and a square bottom, and air inlets are provided on the front, back, left side wall and right side wall of the case.
进一步,所述百叶扇的数量与进气口的数量相同,所述进气口的长度和宽度分别与百叶扇的长度和宽度相等。Further, the number of the louvers is the same as the number of the air inlets, and the length and width of the air inlets are respectively equal to the length and width of the louvers.
进一步,所述水箱的形状为内部中空且上表面缺失的长方体,所述支柱的数量不少于两个,且均匀分布在水箱的内底壁。Further, the shape of the water tank is a cuboid with a hollow interior and a missing upper surface, and the number of the pillars is not less than two, and they are evenly distributed on the inner bottom wall of the water tank.
进一步,所述喷头的数量不少于两个,且均匀分布在喷淋管的外侧,所述喷头的喷口处方向向下。Further, the number of the spray heads is not less than two, and they are evenly distributed on the outside of the spray pipe, and the nozzles of the spray heads are directed downward.
进一步,所述风力机构包括固定在机箱上表面的外壳,所述外壳的外侧固定有电机,所述电机的输出轴贯穿并延伸至外壳的内部,且固定有主动齿轮,所述主从齿轮的外侧啮合有从动齿轮,所述从动齿轮与机箱的上表面之间通过轴承转动连接,所述从动齿轮的内部固定有转杆,所述转杆的顶端固定有连接块,所述连接块的外侧固定有叶片,所述外壳的顶端固定有拦网。Further, the wind power mechanism includes a casing fixed on the upper surface of the chassis, a motor is fixed on the outside of the casing, the output shaft of the motor penetrates and extends to the inside of the casing, and a driving gear is fixed, and the main and slave gears are The outer side is meshed with a driven gear, and the driven gear is rotationally connected with the upper surface of the chassis through a bearing. A rotating rod is fixed inside the driven gear, and a connecting block is fixed on the top of the rotating rod. Blades are fixed on the outside of the block, and a block is fixed on the top of the shell.
进一步,所述外壳的数量为两个,且以机箱的中轴线左右对称分布,每个所述连接块的外侧均固定有数量不少于两个的叶片,且以连接块的中轴线中心对称分布。Further, the number of the shells is two, and they are distributed symmetrically about the central axis of the chassis, and the outer side of each of the connecting blocks is fixed with a number of not less than two blades, which are symmetrical about the central axis of the connecting block distributed.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
1、该消雾节水冷却塔,通过水箱的配合,可以提前进行蓄水,从而方便进行冷却工作,通过支柱和滤网的配合,可以将流通管支撑起来,从而防止流通管脱落,通过第二水泵的配合,可以将水箱内的水抽出,并喷入喷淋管内部,从而让喷头对流通管内的热水进行冷却,而喷淋后的水会返回水箱内,做到水分的零流失。1. The fog-eliminating and water-saving cooling tower can store water in advance through the cooperation of the water tank, so as to facilitate the cooling work. Through the cooperation of the pillar and the filter screen, the circulation pipe can be supported to prevent the circulation pipe from falling off. The cooperation of the two water pumps can pump out the water in the water tank and spray it into the spray pipe, so that the nozzle can cool the hot water in the flow pipe, and the sprayed water will return to the water tank to achieve zero loss of water .
2、该消雾节水冷却塔,通过进风口的配合,可以让外部空气进入设备内部,从而与流通管内的热水进行热传递,通过电机的配合,可以带动主动齿轮转动,从而使从动齿轮转动,让叶片转动起来,通过叶片转动产生的风力,可以将设备内部吸收热量的空气排出设备,从而让新空气不断进入设备,提高散热的效率。2. The anti-fog and water-saving cooling tower, through the cooperation of the air inlet, can let the external air enter the interior of the equipment, so as to conduct heat transfer with the hot water in the circulation pipe, and through the cooperation of the motor, it can drive the driving gear to rotate, so that the driven The gear rotates to make the blades rotate, and the wind generated by the rotation of the blades can discharge the air that absorbs heat inside the device, so that new air can continuously enter the device and improve the efficiency of heat dissipation.
附图说明Description of drawings
图1为本实用新型外部结构示意图;Fig. 1 is a schematic diagram of the external structure of the utility model;
图2为本实用新型内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the utility model;
图3为本实用新型水冷机构示意图;Fig. 3 is a schematic diagram of the utility model water cooling mechanism;
图4为本实用新型风冷机构示意图。Fig. 4 is a schematic diagram of the air-cooling mechanism of the present invention.
图中:1底座、2机箱、3百叶扇、4第一水泵、5第一进水管、6第一出水管、7流通管、8风冷机构、801外壳、802电机、803主动齿轮、804从动齿轮、805转杆、806连接块、807叶片、808拦网、9水冷机构、901水箱、902支柱、903滤网、904第二水泵、905第二进水管、906第二出水管、907喷淋管、908喷头、10温度传感器。In the figure: 1 base, 2 chassis, 3 louver fan, 4 first water pump, 5 first water inlet pipe, 6 first water outlet pipe, 7 flow pipe, 8 air cooling mechanism, 801 shell, 802 motor, 803 driving gear, 804 Driven gear, 805 rotating rod, 806 connection block, 807 blade, 808 block, 9 water cooling mechanism, 901 water tank, 902 pillar, 903 filter screen, 904 second water pump, 905 second water inlet pipe, 906 second water outlet pipe, 907 Spray pipe, 908 nozzles, 10 temperature sensors.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,本实施例中的一种消雾节水冷却塔,包括底座1,底座1的上表面固定有机箱2,底座1方便对机箱2进行移动和安装,机箱2的正面固定有百叶扇3,避免水流到机箱2外,且能够让空气进入设备内部进行冷却,机箱2的左侧固定有第一水泵4,第一水泵4的进水端连通有第一进水管5,第一水泵4将需要散热的废热水通过第一进水管5通入第一水泵4内部,第一进水管5远离第一水泵4的一端连通有进水阀,第一水泵4的出水端连通有第一出水管6,第一出水管6的另一端贯穿并延伸至机箱2的内部,且连通有流通管7,流通管7的另一端贯穿并延伸至机箱2的右侧,第一出水管6将第一水泵4内的废热水通入流通管7内部,让废热水在流通管7内流动,以便进行散热,流通管7位于机箱2右侧的一端连通有出水阀,机箱2的上表面设有风冷机构8,在热废水的温度较低时减少冷却消耗,机箱2的内部设有水冷机构9,在热废水的温度较高时提高冷却的效率,机箱2的右侧固定有温度传感器10,对流通管7内热废水的温度进行监测。Please refer to Fig. 1-2, a kind of defogging and water-saving cooling tower in the present embodiment, comprises base 1, and the upper surface of base 1 is fixed with
其中,机箱2的形状为内部中空且底面为正方形的长方体,方便内部部件的安装,机箱2的正面、背面、左侧壁和右侧壁均开设有进气口,方便空气流入设备内,百叶扇3的数量与进气口的数量相同,进气口的长度和宽度分别与百叶扇3的长度和宽度相等,便于对进气口进行一定遮挡,防止灰尘等杂物进入设备,并且防止设备内的部件脱落设备。Wherein, the shape of the
请参阅图3,为了在热废水的温度较高时提高冷却的效率,本实施例中的水冷机构9包括固定在机箱2内底壁的水箱901,对冷却水进行储存,水箱901的内底壁固定有支柱902,支柱902的另一端固定有滤网903,支柱902对滤网903进行支撑,滤网903方便让冷却水流下,机箱2的右侧固定有第二水泵904,第二水泵904的进水端连通有第二进水管905,第二水泵904将水箱901内的冷却水通过第二进水管905抽入内部,第二进水管905的另一端贯穿机箱2的右侧并延伸至水箱901的内部,第二水泵904的出水端连通有第二出水管906,第二出水管906的另一端贯穿并延伸至机箱2的内部,且连通有喷淋管907,通过第二出水管906将第二水泵904内的冷却水通入喷淋管907内,喷淋管907的外侧连通有喷头908,喷淋管907将冷却水从喷头908处喷出,使冷却水喷淋在流通管7的外侧,对流通管7进行吸热,流下来的冷却水从滤网903处流回水箱901内。Please refer to Fig. 3, in order to improve the efficiency of cooling when the temperature of hot waste water is higher, the water-
本实例中的,水箱901的形状为内部中空且上表面缺失的长方体,提高水箱901的蓄水量,支柱902的数量不少于两个,且均匀分布在水箱901的内底壁,将滤网903稳定支撑,避免流通管7掉落,喷头908的数量不少于两个,且均匀分布在喷淋管907的外侧,喷头908的喷口处方向向下,将冷却水喷淋在流通管7的外侧,提高冷却的效率。In this example, the shape of the
请参阅图4,为了在热废水的温度较低时减少冷却消耗,本实施例中的风冷机构8包括固定在机箱2上表面的外壳801,外壳801的外侧固定有电机802,外壳801能对电机802进行保护,电机802的输出轴贯穿并延伸至外壳801的内部,且固定有主动齿轮803,电机802的输出轴带动主动齿轮803转动,主动齿轮803的外侧啮合有从动齿轮804,主动齿轮803带动从动齿轮804转动,从动齿轮804与机箱2的上表面之间通过轴承转动连接,使从动齿轮804转动的位置固定,从动齿轮804的内部固定有转杆805,从动齿轮804带动转杆805转动,转杆805的顶端固定有连接块806,转杆805带动连接块806转动,连接块806的外侧固定有叶片807,连接块806带动叶片807转动,叶片807转动产生风力,将吸收过热量的热空气排出设备,让新空气进入设备对流通管7进行吸热,外壳801的顶端固定有拦网808,避免一些杂物掉入外壳801内部,对叶片807的转动造成影响。Please refer to Fig. 4, in order to reduce the cooling consumption when the temperature of the hot waste water is low, the air-
本实例中的,外壳801的数量为两个,且以机箱2的中轴线左右对称分布,提高风冷的冷却效率,每个连接块806的外侧均固定有数量不少于两个的叶片807,且以连接块806的中轴线中心对称分布,使叶片807转动产生的风力增大。In this example, the number of
上述实施例的工作原理为:The working principle of the above-mentioned embodiment is:
(1)打开进水阀和第一水泵4,第一水泵4将需要散热的废热水通过第一进水管5通入第一水泵4内部,再由第一出水管6将第一水泵4内的废热水通入流通管7内部,让废热水在流通管7内流动,以便进行散热,由温度传感器10对流通管7的温度进行检测,当内部水温在20℃以上40℃以下时,从进风口进入设备内部的空气与流通管7的外侧接触,与流通管7进行热传递,对流通管7内部的废热气进行吸热,打开电机802,电机802的输出轴带动主动齿轮803转动,主动齿轮803带动从动齿轮804转动,从动齿轮804带动转杆805转动,转杆805带动连接块806转动,连接块806带动叶片807转动,叶片807转动产生风力,将吸收过热量的热空气排出设备,让新空气进入设备对流通管7进行吸热,直到水温低于20℃以下后,打开出水阀,让流通管7内的流出,即冷却完成。(1) Open the water inlet valve and the first water pump 4, the first water pump 4 will pass the waste hot water that needs to be dissipated into the first water pump 4 through the first water inlet pipe 5, and then the first water pump 4 will be discharged by the first
(2)当流通管7内部水温大于40摄氏度时,不仅要打开电机802进行风冷工作,同时还有打开第二水泵904,第二水泵904将水箱901内的冷却水通过第二进水管905抽入内部,再通过第二出水管906将第二水泵904内的冷却水通入喷淋管907内,喷淋管907将冷却水从喷头908处喷出,使冷却水喷淋在流通管7的外侧,对流通管7进行吸热,流下来的冷却水从滤网903处流回水箱901内,且整个冷却过程中,空气没有与需要散热的热废水接触,即无法产生湿热气体,从而达到水的零消耗、水雾零排放的效果。(2) When the water temperature inside the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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