CN218927245U - Sheet metal part deburring tool - Google Patents
Sheet metal part deburring tool Download PDFInfo
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- CN218927245U CN218927245U CN202223251656.XU CN202223251656U CN218927245U CN 218927245 U CN218927245 U CN 218927245U CN 202223251656 U CN202223251656 U CN 202223251656U CN 218927245 U CN218927245 U CN 218927245U
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- 239000002184 metal Substances 0.000 title claims abstract description 48
- 239000000428 dust Substances 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims description 26
- 239000004744 fabric Substances 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000002411 adverse Effects 0.000 abstract description 4
- 238000003754 machining Methods 0.000 abstract description 2
- 238000005498 polishing Methods 0.000 abstract 3
- 238000009434 installation Methods 0.000 description 9
- 230000007613 environmental effect Effects 0.000 description 3
- 230000001788 irregular Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域technical field
本实用新型属于钣金件加工技术领域,具体涉及一种钣金件去毛刺工装。The utility model belongs to the technical field of sheet metal processing, in particular to a deburring tool for sheet metal.
背景技术Background technique
钣金件就是钣金工艺加工出来的产品。钣金件是通过灯丝电源绕组、激光切割、重型加工、金属粘结、金属拉拔、等离子切割、精密焊接、辊轧成型、金属板材弯曲成型、模锻、水喷射切割来制作的。Sheet metal parts are products processed by sheet metal technology. Sheet metal parts are fabricated by filament power winding, laser cutting, heavy machining, metal bonding, metal drawing, plasma cutting, precision welding, roll forming, sheet metal bending, die forging, water jet cutting.
中国专利申请号为202221664529.X公开了一种钣金件去毛刺工装,包括底座、顶板以及竖板,底座两侧设置有竖板,顶板下侧固定有加工台,加工台上两侧均固定限位机构、限位机构上安装有打磨机构,支撑板内固定安装第一步进电机,第一步进电机的上端贯穿支撑板和加工台的侧壁固定安装有齿轮和齿板,齿板一端固定连接限位机构安装板,带动限位机构固定钣金件外侧,限位机构通过连接杆在滑孔内带动打磨机构于钣金件外侧往复运动打磨毛刺,定位机构中定位板向下运动对钣金件的位置进行固定,处理完的毛刺经下方收集槽收集,适用范围更大,毛边碎屑最终会落在收集槽内被回收,节省了生产成本。Chinese patent application No. 202221664529.X discloses a sheet metal deburring tool, including a base, a top plate and a vertical plate, vertical plates are arranged on both sides of the base, a processing table is fixed on the lower side of the top plate, and both sides of the processing table are fixed. The limit mechanism, the limit mechanism is equipped with a grinding mechanism, the first stepping motor is fixedly installed in the support plate, the upper end of the first stepping motor runs through the support plate and the side wall of the processing table, and a gear and a tooth plate are fixedly installed. One end is fixedly connected to the mounting plate of the limit mechanism, and the limit mechanism is driven to fix the outer side of the sheet metal part. The limit mechanism drives the grinding mechanism in the sliding hole through the connecting rod to reciprocate and polish the burrs on the outside of the sheet metal part, and the positioning plate in the positioning mechanism moves downward. The position of the sheet metal parts is fixed, and the processed burrs are collected through the lower collection tank, which has a wider application range, and the burr debris will eventually fall into the collection tank for recycling, which saves production costs.
1、上述公开专利存在当钣金件为不规则形状时定位板难以对钣金件进行良好的固定的问题,从而降低了工装的实用性;2、上述公开专利存在在进行去毛刺工作时因打磨而出现的粉尘容易对周围的空气造成污染的问题,从而容易对工作人员与环境造成不良影响,进而降低了工装的环保性。1. The above-mentioned published patent has the problem that the positioning plate is difficult to fix the sheet metal well when the sheet metal part is irregular in shape, thereby reducing the practicability of the tooling; The dust produced by grinding is likely to cause pollution to the surrounding air, thus easily causing adverse effects on the staff and the environment, thereby reducing the environmental protection of the tooling.
实用新型内容Utility model content
为解决上述背景技术中提出的问题。本实用新型提供了一种钣金件去毛刺工装,具有实用性高、环保性强的特点。In order to solve the problems raised in the above-mentioned background technology. The utility model provides a deburring tool for sheet metal parts, which has the characteristics of high practicability and strong environmental protection.
为实现上述目的,本实用新型提供如下技术方案:一种钣金件去毛刺工装,包括底座,所述底座的上方安装有打磨组件,打磨组件的上方设置有顶板,顶板的下方且位于打磨组件上方的位置安装有伸缩气缸,伸缩气缸的外侧安装有定位装置,定位装置的外侧设置有集尘装置。In order to achieve the above purpose, the utility model provides the following technical solutions: a sheet metal deburring tool, including a base, a grinding assembly is installed above the base, a top plate is arranged above the grinding assembly, and a top plate is located below the top plate. A telescopic cylinder is installed at the upper position, a positioning device is installed on the outside of the telescopic cylinder, and a dust collecting device is arranged on the outside of the positioning device.
优选的,所述定位装置包括定位板、容纳槽、定位圆块和螺杆,伸缩气缸的下方安装有定位板,定位板上且位于伸缩气缸外侧的位置通过螺纹安装有多个螺杆,螺杆的下端外侧通过轴承安装有定位圆块,定位板上与多个定位圆块相对应的位置开设有多个容纳槽。Preferably, the positioning device includes a positioning plate, a receiving groove, a positioning round block and a screw rod. A positioning plate is installed below the telescopic cylinder. A plurality of screw rods are threaded on the positioning plate and outside the telescopic cylinder. The lower end of the screw rod A positioning round block is installed on the outer side through a bearing, and a plurality of accommodating grooves are provided on the positioning plate at positions corresponding to the plurality of positioning round blocks.
优选的,所述定位装置还包括橡胶层,定位圆块的下方安装有橡胶层。Preferably, the positioning device further includes a rubber layer, and a rubber layer is installed under the positioning round block.
优选的,所述定位装置还包括旋钮,螺杆的上方安装有旋钮。Preferably, the positioning device further includes a knob, and the knob is installed above the screw rod.
优选的,所述集尘装置包括支撑架、滤布、风机、储存壳、软管、安装套、环形盒和吸尘斗,定位板的外侧通过螺丝安装有安装套,安装套的外侧安装有环形盒,环形盒的下方安装有多个吸尘斗,顶板的下方且位于打磨组件两侧的位置均安装有储存壳,环形盒与两个储存壳之间通过两个软管进行连接,两个储存壳之间彼此远离的两侧均安装有风机,风机进风端的内侧安装有滤布,底座与两个储存壳之间通过两个支撑架进行连接。Preferably, the dust collection device includes a support frame, a filter cloth, a fan, a storage shell, a hose, an installation sleeve, an annular box and a dust suction bucket, the outside of the positioning plate is equipped with an installation sleeve through screws, and the outside of the installation sleeve is installed with a Ring box, multiple dust suction buckets are installed under the ring box, storage shells are installed under the top plate and on both sides of the grinding assembly, the ring box and the two storage shells are connected by two hoses, the two Fans are installed on both sides of the two storage shells far away from each other, filter cloth is installed on the inside of the air inlet end of the fan, and the base and the two storage shells are connected by two support frames.
优选的,所述集尘装置还包括堵塞块,储存壳的底部通过卡扣安装有堵塞块。Preferably, the dust collecting device further includes a blocking block, and the bottom of the storage case is fitted with a blocking block through buckles.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过设置定位装置,使得工装能够在需要的时候通过各个定位圆块对不规则形状的钣金件进行固定,从而保证了钣金件在进行去毛刺工作时的稳定,进而提高了工装的实用性。1. The utility model is equipped with a positioning device, so that the tooling can fix irregularly shaped sheet metal parts through each positioning round block when needed, thereby ensuring the stability of the sheet metal parts during deburring work, and further improving The practicality of the tooling is improved.
2、本实用新型通过设置集尘装置,使得工装能够在需要的时候通过空气的流动对工作时产生的粉尘进行收集工作,从而降低了粉尘对工作人员与环境造成不良影响的可能,进而提高了工装的环保性。2. The utility model is equipped with a dust collection device, so that the tooling can collect the dust generated during work through the flow of air when needed, thereby reducing the possibility of dust causing adverse effects on the staff and the environment, and further improving Environmental protection of tooling.
附图说明Description of drawings
图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;
图2为本实用新型的结构示意图;Fig. 2 is the structural representation of the utility model;
图3为本实用新型定位装置的结构示意图;Fig. 3 is the structural schematic diagram of the positioning device of the present invention;
图4为本实用新型集尘装置的结构示意图。Fig. 4 is a structural schematic diagram of the dust collecting device of the present invention.
图中:1、打磨组件;2、顶板;3、定位装置;31、定位板;32、容纳槽;33、橡胶层;34、定位圆块;35、螺杆;36、旋钮;4、伸缩气缸;5、集尘装置;51、支撑架;52、堵塞块;53、滤布;54、风机;55、储存壳;56、软管;57、安装套;58、环形盒;59、吸尘斗;6、底座。In the figure: 1. Grinding component; 2. Top plate; 3. Positioning device; 31. Positioning plate; 32. Accommodating groove; 33. Rubber layer; 34. Positioning round block; 35. Screw; 36. Knob; 4. Telescopic cylinder ;5, dust collection device; 51, support frame; 52, blockage block; 53, filter cloth; 54, blower fan; 55, storage shell; 56, hose; 57, installation sleeve; 58, ring box; bucket; 6, the base.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
请参阅图1-4,本实用新型提供以下技术方案:一种钣金件去毛刺工装,包括底座6,底座6的上方安装有打磨组件1,打磨组件1的上方设置有顶板2,顶板2的下方且位于打磨组件1上方的位置安装有伸缩气缸4,伸缩气缸4的外侧安装有定位装置3,定位装置3的外侧设置有集尘装置5。Please refer to Figures 1-4, the utility model provides the following technical solutions: a sheet metal deburring tooling, including a
具体的,定位装置3包括定位板31、容纳槽32、定位圆块34和螺杆35,伸缩气缸4的下方安装有定位板31,定位板31上且位于伸缩气缸4外侧的位置通过螺纹安装有多个螺杆35,螺杆35的下端外侧通过轴承安装有定位圆块34,定位板31上与多个定位圆块34相对应的位置开设有多个容纳槽32。Specifically, the
具体的,定位装置3还包括橡胶层33,定位圆块34的下方安装有橡胶层33。Specifically, the
通过采用上述技术方案,保证了定位圆块34与钣金件之间的摩擦力。By adopting the above technical solution, the frictional force between the
具体的,定位装置3还包括旋钮36,螺杆35的上方安装有旋钮36。Specifically, the
通过采用上述技术方案,方便了工作人员操纵旋钮36。By adopting the above technical solution, it is convenient for the staff to manipulate the
本实施例使用时,当需要使用工装时,将钣金件放置在打磨组件1上对应的位置,然后启动顶板2上的伸缩气缸4,从而带动定位装置3中的定位板31压住钣金件,若钣金件为不规则形状,则根据其形状分别转动各个旋钮36,从而带动各个螺杆35转动,进而带动各个定位圆块34及其下方的橡胶层33脱离各个容纳槽32按压住钣金件,固定完毕后,操纵打磨组件1对钣金件进行打磨即可,底座6起到了支撑的作用。When using this embodiment, when tooling is required, place the sheet metal on the corresponding position on the
实施例2Example 2
本实施例与实施例1不同之处在于:集尘装置5包括支撑架51、滤布53、风机54、储存壳55、软管56、安装套57、环形盒58和吸尘斗59,定位板31的外侧通过螺丝安装有安装套57,安装套57的外侧安装有环形盒58,环形盒58的下方安装有多个吸尘斗59,顶板2的下方且位于打磨组件1两侧的位置均安装有储存壳55,环形盒58与两个储存壳55之间通过两个软管56进行连接,两个储存壳55之间彼此远离的两侧均安装有风机54,风机54进风端的内侧安装有滤布53,底座6与两个储存壳55之间通过两个支撑架51进行连接。The difference between this embodiment and
通过采用上述技术方案,使得工装能够在需要的时候通过空气的流动对工作时产生的粉尘进行收集工作,从而降低了粉尘对工作人员与环境造成不良影响的可能。By adopting the above technical solution, the tooling can collect the dust generated during work through the flow of air when needed, thereby reducing the possibility of adverse effects of the dust on the staff and the environment.
具体的,集尘装置5还包括堵塞块52,储存壳55的底部通过卡扣安装有堵塞块52。Specifically, the dust collecting device 5 further includes a
通过采用上述技术方案,方便了工作人员取出储存壳55内的粉尘。By adopting the above technical solution, it is convenient for the staff to take out the dust in the
本实施例使用时,当需要对加工时的粉尘进行收集时,启动集尘装置5中的两个风机54,在两个风机54的作用下,粉尘与空气穿过各个吸尘斗59进入环形盒58,而后穿过两个软管56进入两个储存壳55,空气随后穿过滤布53和风机54回到外界,而粉尘则被滤布53阻拦留在两个储存壳55中,从而对粉尘进行收集,安装套57起到了安装连接的作用,支撑架51起到了支撑的作用,堵塞块52起到了方便工作人员取出储存壳55内粉尘的作用。When the present embodiment is in use, when it is necessary to collect the dust during processing, start the two
本实用新型中由加工台、限位机构、打磨机构、收集槽、滑孔和连接杆组成的打磨组件1、顶板2、伸缩气缸4和底座6的结构与原理在中国专利申请号为202221664529.X公开的一种钣金件去毛刺工装中已经公开,其工作原理是将需要去毛边的钣金件放置在加工台的上端面,然后启动伸缩气缸,伸缩气缸通过伸缩端推动定位板向下运动压在钣金件上对钣金件的位置进行固定,第一步进电机通过输出端带动齿轮顺时针转动,使得两个齿板相对运动,两个齿板分别带动限位机构相对运动,限位机构上的打磨机构也相对运动,使打磨片与钣金件的侧边相贴,该工装可以根据钣金件的规格宽度,调整两个往复丝杠套之间的距离,适用范围更大,启动第二步进电机和伺服电机,第二步进电机通过输出端带动往复丝杠转动,使得往复丝杠套沿着往复丝杠前后往复运动,往复丝杠套通过连接杆带动打磨机构前后往复运动,伺服电机通过输出端带动打磨片对钣金件的两侧进行打磨去毛边,毛边碎屑最终会落在收集槽内被回收,节省了生产成本。The structure and principle of the grinding
本实用新型的工作原理及使用流程:当需要使用工装时,将钣金件放置在打磨组件1上对应的位置,然后启动顶板2上的伸缩气缸4,从而带动定位装置3中的定位板31压住钣金件,若钣金件为不规则形状,则根据其形状分别转动各个旋钮36,从而带动各个螺杆35转动,进而带动各个定位圆块34及其下方的橡胶层33脱离各个容纳槽32按压住钣金件,固定完毕后,操纵打磨组件1对钣金件进行打磨即可,底座6起到了支撑的作用;当需要对加工时的粉尘进行收集时,启动集尘装置5中的两个风机54,在两个风机54的作用下,粉尘与空气穿过各个吸尘斗59进入环形盒58,而后穿过两个软管56进入两个储存壳55,空气随后穿过滤布53和风机54回到外界,而粉尘则被滤布53阻拦留在两个储存壳55中,从而对粉尘进行收集,安装套57起到了安装连接的作用,支撑架51起到了支撑的作用,堵塞块52起到了方便工作人员取出储存壳55内粉尘的作用。The working principle and application process of the utility model: when tooling is needed, the sheet metal parts are placed on the corresponding position on the grinding
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223251656.XU CN218927245U (en) | 2022-12-02 | 2022-12-02 | Sheet metal part deburring tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223251656.XU CN218927245U (en) | 2022-12-02 | 2022-12-02 | Sheet metal part deburring tool |
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| CN218927245U true CN218927245U (en) | 2023-04-28 |
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| CN202223251656.XU Expired - Fee Related CN218927245U (en) | 2022-12-02 | 2022-12-02 | Sheet metal part deburring tool |
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