CN218926242U - Powder compression molding machine - Google Patents
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- CN218926242U CN218926242U CN202223076698.4U CN202223076698U CN218926242U CN 218926242 U CN218926242 U CN 218926242U CN 202223076698 U CN202223076698 U CN 202223076698U CN 218926242 U CN218926242 U CN 218926242U
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- 238000000465 moulding Methods 0.000 title claims abstract description 11
- 238000009702 powder compression Methods 0.000 title description 2
- 239000000843 powder Substances 0.000 claims abstract description 31
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 230000001360 synchronised effect Effects 0.000 claims description 26
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000005056 compaction Methods 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 20
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 238000004663 powder metallurgy Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型提供一种粉末压制成型机。所述粉末压制成型机包括底座;多个支撑柱,多个所述支撑柱均固定安装在所述底座的顶部;顶板,所述顶板固定安装在多个所述支撑柱的顶端;安装槽,所述安装槽开设在所述底座的顶部;下压板,所述下压板滑动套设在多个所述支撑柱上;下模具,所述下模具设置在所述下压板的底部;上模具,所述上模具设置在所述安装槽上;压制机构,所述压制机构设置在所述顶板的底部;模具定位机构,所述模具定位机构设置在所述下压板的底部。本实用新型提供的粉末压制成型机具有模具的安装和拆卸较为方便、便于更换模具、具有压力监测控制功能的优点。
The utility model provides a powder pressing molding machine. The powder compacting machine includes a base; a plurality of support columns, the plurality of support columns are fixedly installed on the top of the base; a top plate, the top plate is fixedly installed on the top of the plurality of support columns; installation grooves, The installation groove is opened on the top of the base; the lower pressing plate is slidably set on a plurality of the support columns; the lower mold is arranged on the bottom of the lower pressing plate; the upper mold, The upper mold is arranged on the installation groove; the pressing mechanism is arranged on the bottom of the top plate; the mold positioning mechanism is arranged on the bottom of the lower pressing plate. The powder compacting machine provided by the utility model has the advantages of convenient installation and disassembly of molds, easy replacement of molds, and pressure monitoring and control functions.
Description
技术领域technical field
本实用新型涉及粉末冶金模具成型技术领域,尤其涉及一种粉末压制成型机。The utility model relates to the technical field of powder metallurgy mold forming, in particular to a powder pressing forming machine.
背景技术Background technique
粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术。而粉末冶金成型技术主要应用与粉末压制成型机。Powder metallurgy is a process technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to manufacture metal materials, composite materials and various types of products. The powder metallurgy forming technology is mainly applied to the powder compacting machine.
但是,现有的粉末压制成型机其模具往往固定安装在下压板上,因此其成型模具往往存在安装和拆卸较为不便的问题,进而不便于进行更换。However, the dies of existing powder compacting machines are often fixedly installed on the lower platen, so the molding dies often have the problem of inconvenient installation and disassembly, and are not easy to replace.
因此,有必要提供一种粉末压制成型机解决上述技术问题。Therefore, it is necessary to provide a powder compression molding machine to solve the above technical problems.
实用新型内容Utility model content
本实用新型解决的技术问题是提供一种模具的安装和拆卸较为方便、便于更换模具、具有压力监测控制功能的粉末压制成型机。The technical problem solved by the utility model is to provide a powder compacting molding machine which is convenient to install and disassemble the mold, easy to replace the mold, and has the function of pressure monitoring and control.
为解决上述技术问题,本实用新型提供的粉末压制成型机包括:底座;多个支撑柱,多个所述支撑柱均固定安装在所述底座的顶部;顶板,所述顶板固定安装在多个所述支撑柱的顶端;安装槽,所述安装槽开设在所述底座的顶部;下压板,所述下压板滑动套设在多个所述支撑柱上;下模具,所述下模具设置在所述下压板的底部;上模具,所述上模具设置在所述安装槽上;压制机构,所述压制机构设置在所述顶板的底部;模具定位机构,所述模具定位机构设置在所述下压板的底部。In order to solve the above technical problems, the powder compacting machine provided by the utility model includes: a base; a plurality of support columns, and the plurality of support columns are all fixedly installed on the top of the base; The top of the support column; the installation groove, the installation groove is opened on the top of the base; the lower pressing plate, the lower pressing plate is slidably set on a plurality of the supporting columns; the lower mold, the lower mold is set on The bottom of the lower platen; the upper mold, the upper mold is set on the installation groove; the pressing mechanism, the pressing mechanism is set on the bottom of the top plate; the mold positioning mechanism, the mold positioning mechanism is set on the Lower the bottom of the platen.
优选的,所述下模具的顶部固定安装有定位板。Preferably, a positioning plate is fixedly installed on the top of the lower mold.
优选的,所述压制机构包括压力传感器和液压缸,所述压力传感器固定安装在所述顶板的底部,所述液压缸设置在所述压力传感器的底部。Preferably, the pressing mechanism includes a pressure sensor and a hydraulic cylinder, the pressure sensor is fixedly installed at the bottom of the top plate, and the hydraulic cylinder is arranged at the bottom of the pressure sensor.
优选的,所述模具定位机构包括两个竖板、两个双向螺杆、两个滑动板、两个弧形卡板、伺服电机、两个主动同步轮和两个从动同步轮,两个所述竖板均固定安装在所述下压板的底部,两个所述双向螺杆均转动安装在两个所述竖板上,两个所述滑动板均螺纹套设在两个所述双向螺杆上,两个所述弧形卡板分别固定安装在两个所述滑动板相互靠近的一侧,所述伺服电机固定安装在一个所述竖板的一侧,两个所述主动同步轮均固定套设在所述伺服电机的输出轴上,两个所述从动同步轮分别固定套设在两个所述双向螺杆上,两个所述主动同步轮和两个所述从动同步轮上套设有两条同步带。Preferably, the mold positioning mechanism includes two vertical plates, two bi-directional screws, two sliding plates, two arc clamping plates, a servo motor, two driving synchronous wheels and two driven synchronous wheels, and the two The vertical plates are fixedly mounted on the bottom of the lower platen, the two bi-directional screws are rotatably mounted on the two vertical plates, and the two sliding plates are threaded on the two bi-directional screws. , the two arc-shaped clamping plates are fixedly installed on the sides where the two sliding plates are close to each other, the servo motor is fixedly installed on one side of the vertical plate, and the two active synchronous wheels are fixed Sleeved on the output shaft of the servo motor, the two driven synchronous wheels are respectively fixedly sleeved on the two bidirectional screws, the two active synchronous wheels and the two driven synchronous wheels The set has two timing belts.
优选的,所述顶板的顶部设置有控制器,所述控制器与所述压力传感器、所述液压缸和所述伺服电机电性连接。Preferably, a controller is provided on the top of the top plate, and the controller is electrically connected with the pressure sensor, the hydraulic cylinder and the servo motor.
优选的,所述压力传感器的型号为BCH。Preferably, the model of the pressure sensor is BCH.
与相关技术相比较,本实用新型提供的粉末压制成型机具有如下Compared with related technologies, the powder compacting machine provided by the utility model has the following
有益效果:Beneficial effect:
本实用新型提供一种粉末压制成型机,通过安装槽可以安装下模具,通过下模具和上模具相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具的安装和拆卸较为方便,通过定位板可以对上模具进行定位,通过控制器可以对该装置进行控制,通过压力传感器可以对压制成型的压力进行监测。The utility model provides a powder pressing molding machine. The lower mold can be installed through the installation groove, the powder raw material can be pressed and formed through the cooperation of the lower mold and the upper mold, and the upper mold can be driven to move downward by the pressing mechanism, so that the powder raw material The mold positioning mechanism can make the installation and disassembly of the upper mold more convenient, the upper mold can be positioned through the positioning plate, the device can be controlled through the controller, and the pressure of the pressing can be monitored through the pressure sensor .
附图说明Description of drawings
图1为本实用新型提供的粉末压制成型机的一种较佳实施例的结构示意图;Fig. 1 is a schematic structural view of a preferred embodiment of the powder compacting machine provided by the utility model;
图2为图1中模具定位机构的仰视剖视结构示意图;Fig. 2 is a bottom view sectional structural schematic diagram of the mold positioning mechanism in Fig. 1;
图3为图1中所示的A部分放大示意图。FIG. 3 is an enlarged schematic diagram of part A shown in FIG. 1 .
图中标号:1、底座;2、支撑柱;3、顶板;4、安装槽;5、下压板;6、下模具;7、上模具;8、定位板;9、压力传感器;10、液压缸;11、竖板;12、双向螺杆;13、滑动板;14、弧形卡板;15、伺服电机;16、主动同步轮;17、从动同步轮;18、控制器。Labels in the figure: 1, base; 2, support column; 3, top plate; 4, installation groove; 5, lower pressure plate; 6, lower mold; 7, upper mold; 8, positioning plate; 9, pressure sensor; 10, hydraulic pressure Cylinder; 11, vertical plate; 12, two-way screw; 13, sliding plate; 14, arc clamping plate; 15, servo motor; 16, active synchronous wheel;
具体实施方式Detailed ways
下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
请结合参阅图1、图2和图3,其中,图1为本实用新型提供的粉末压制成型机的一种较佳实施例的结构示意图;图2为图1中模具定位机构的仰视剖视结构示意图;图3为图1中所示的A部分放大示意图。粉末压制成型机包括:底座1;多个支撑柱2,多个所述支撑柱2均固定安装在所述底座1的顶部;顶板3,所述顶板3固定安装在多个所述支撑柱2的顶端;安装槽4,所述安装槽4开设在所述底座1的顶部;下压板5,所述下压板5滑动套设在多个所述支撑柱2上;下模具6,所述下模具6设置在所述下压板5的底部;上模具7,所述上模具7设置在所述安装槽4上;压制机构,所述压制机构设置在所述顶板3的底部;模具定位机构,所述模具定位机构设置在所述下压板5的底部,通过安装槽4可以安装下模具6,通过下模具6和上模具7相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具7的安装和拆卸较为方便。Please refer to Fig. 1, Fig. 2 and Fig. 3 in combination, wherein, Fig. 1 is a structural schematic diagram of a preferred embodiment of the powder compacting machine provided by the utility model; Fig. 2 is a bottom view of the mold positioning mechanism in Fig. 1 Schematic diagram of the structure; FIG. 3 is an enlarged schematic diagram of part A shown in FIG. 1 . The powder compacting machine includes: a
所述下模具6的顶部固定安装有定位板8,通过定位板8可以对上模具7进行定位。A
所述压制机构包括压力传感器9和液压缸10,所述压力传感器9固定安装在所述顶板3的底部,所述液压缸10设置在所述压力传感器9的底部,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型。The pressing mechanism includes a pressure sensor 9 and a
所述模具定位机构包括两个竖板11、两个双向螺杆12、两个滑动板13、两个弧形卡板14、伺服电机15、两个主动同步轮16和两个从动同步轮17,两个所述竖板11均固定安装在所述下压板5的底部,两个所述双向螺杆12均转动安装在两个所述竖板11上,两个所述滑动板13均螺纹套设在两个所述双向螺杆12上,两个所述弧形卡板14分别固定安装在两个所述滑动板13相互靠近的一侧,所述伺服电机15固定安装在一个所述竖板11的一侧,两个所述主动同步轮16均固定套设在所述伺服电机15的输出轴上,两个所述从动同步轮17分别固定套设在两个所述双向螺杆12上,两个所述主动同步轮16和两个所述从动同步轮17上套设有两条同步带,通过模具定位机构可以使上模具7的安装和拆卸较为方便。The mold positioning mechanism includes two
所述顶板3的顶部设置有控制器18,所述控制器18与所述压力传感器9、所述液压缸10和所述伺服电机15电性连接,通过控制器18可以对该装置进行控制。A
所述压力传感器9的型号为BCH,通过压力传感器9可以对压制成型的压力进行监测。The model of the pressure sensor 9 is BCH, and the pressure of the press molding can be monitored through the pressure sensor 9 .
本实用新型提供的粉末压制成型机的工作原理如下:The working principle of the powder compacting machine provided by the utility model is as follows:
使用时,将下模具6安装在安装槽4上,然后将上模具7顶部的定位板8置于下压板5的下方,启动伺服电机15,伺服电机15带动两个主动同步轮16转动,两个主动同步轮16通过两条同步带带动两个从动同步轮17转动,两个从动同步轮17转动带动两个双向螺杆12转动,两个双向螺杆12转动带动两个滑动板13和两个弧形卡板14相互靠近,通过两个相互靠近的弧形卡板14对定位板8进行固定,从而进一步的对上模具7进行安装固定,然后将物料倒入下模具6内,启动液压缸10,液压缸10的输出杆延长带动下压板5向下运动,从而使上模具7向下运动,进而对物料进行压制成型,压制成型的过程中通过压力传感器9可以对压力进行监测,控制器18根据压力对液压缸10进行控制,从而对施加的压力进行控制,压制完成后控制液压缸10的输出杆收缩,从而使上模具7与下模具6分离,然后将下模具6取出从而将压制成型的工件取出。During use, the
与相关技术相比较,本实用新型提供的粉末压制成型机具有如下Compared with related technologies, the powder compacting machine provided by the utility model has the following
有益效果:Beneficial effect:
本实用新型提供一种粉末压制成型机,通过安装槽4可以安装下模具6,通过下模具6和上模具7相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具7的安装和拆卸较为方便,通过定位板8可以对上模具7进行定位,通过控制器18可以对该装置进行控制,通过压力传感器9可以对压制成型的压力进行监测。The utility model provides a powder pressing molding machine, the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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