CN218926242U - Powder compression molding machine - Google Patents

Powder compression molding machine Download PDF

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CN218926242U
CN218926242U CN202223076698.4U CN202223076698U CN218926242U CN 218926242 U CN218926242 U CN 218926242U CN 202223076698 U CN202223076698 U CN 202223076698U CN 218926242 U CN218926242 U CN 218926242U
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plate
pressure sensor
mold
powder
synchronous wheels
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杨鑫
李泽林
姜中涛
崔凯强
韩威
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Chengdu University
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Chengdu University
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Abstract

本实用新型提供一种粉末压制成型机。所述粉末压制成型机包括底座;多个支撑柱,多个所述支撑柱均固定安装在所述底座的顶部;顶板,所述顶板固定安装在多个所述支撑柱的顶端;安装槽,所述安装槽开设在所述底座的顶部;下压板,所述下压板滑动套设在多个所述支撑柱上;下模具,所述下模具设置在所述下压板的底部;上模具,所述上模具设置在所述安装槽上;压制机构,所述压制机构设置在所述顶板的底部;模具定位机构,所述模具定位机构设置在所述下压板的底部。本实用新型提供的粉末压制成型机具有模具的安装和拆卸较为方便、便于更换模具、具有压力监测控制功能的优点。

Figure 202223076698

The utility model provides a powder pressing molding machine. The powder compacting machine includes a base; a plurality of support columns, the plurality of support columns are fixedly installed on the top of the base; a top plate, the top plate is fixedly installed on the top of the plurality of support columns; installation grooves, The installation groove is opened on the top of the base; the lower pressing plate is slidably set on a plurality of the support columns; the lower mold is arranged on the bottom of the lower pressing plate; the upper mold, The upper mold is arranged on the installation groove; the pressing mechanism is arranged on the bottom of the top plate; the mold positioning mechanism is arranged on the bottom of the lower pressing plate. The powder compacting machine provided by the utility model has the advantages of convenient installation and disassembly of molds, easy replacement of molds, and pressure monitoring and control functions.

Figure 202223076698

Description

一种粉末压制成型机A powder compacting machine

技术领域technical field

本实用新型涉及粉末冶金模具成型技术领域,尤其涉及一种粉末压制成型机。The utility model relates to the technical field of powder metallurgy mold forming, in particular to a powder pressing forming machine.

背景技术Background technique

粉末冶金是制取金属粉末或用金属粉末(或金属粉末与非金属粉末的混合物)作为原料,经过成形和烧结,制造金属材料、复合材料以及各种类型制品的工艺技术。而粉末冶金成型技术主要应用与粉末压制成型机。Powder metallurgy is a process technology for producing metal powder or using metal powder (or a mixture of metal powder and non-metal powder) as raw material, forming and sintering to manufacture metal materials, composite materials and various types of products. The powder metallurgy forming technology is mainly applied to the powder compacting machine.

但是,现有的粉末压制成型机其模具往往固定安装在下压板上,因此其成型模具往往存在安装和拆卸较为不便的问题,进而不便于进行更换。However, the dies of existing powder compacting machines are often fixedly installed on the lower platen, so the molding dies often have the problem of inconvenient installation and disassembly, and are not easy to replace.

因此,有必要提供一种粉末压制成型机解决上述技术问题。Therefore, it is necessary to provide a powder compression molding machine to solve the above technical problems.

实用新型内容Utility model content

本实用新型解决的技术问题是提供一种模具的安装和拆卸较为方便、便于更换模具、具有压力监测控制功能的粉末压制成型机。The technical problem solved by the utility model is to provide a powder compacting molding machine which is convenient to install and disassemble the mold, easy to replace the mold, and has the function of pressure monitoring and control.

为解决上述技术问题,本实用新型提供的粉末压制成型机包括:底座;多个支撑柱,多个所述支撑柱均固定安装在所述底座的顶部;顶板,所述顶板固定安装在多个所述支撑柱的顶端;安装槽,所述安装槽开设在所述底座的顶部;下压板,所述下压板滑动套设在多个所述支撑柱上;下模具,所述下模具设置在所述下压板的底部;上模具,所述上模具设置在所述安装槽上;压制机构,所述压制机构设置在所述顶板的底部;模具定位机构,所述模具定位机构设置在所述下压板的底部。In order to solve the above technical problems, the powder compacting machine provided by the utility model includes: a base; a plurality of support columns, and the plurality of support columns are all fixedly installed on the top of the base; The top of the support column; the installation groove, the installation groove is opened on the top of the base; the lower pressing plate, the lower pressing plate is slidably set on a plurality of the supporting columns; the lower mold, the lower mold is set on The bottom of the lower platen; the upper mold, the upper mold is set on the installation groove; the pressing mechanism, the pressing mechanism is set on the bottom of the top plate; the mold positioning mechanism, the mold positioning mechanism is set on the Lower the bottom of the platen.

优选的,所述下模具的顶部固定安装有定位板。Preferably, a positioning plate is fixedly installed on the top of the lower mold.

优选的,所述压制机构包括压力传感器和液压缸,所述压力传感器固定安装在所述顶板的底部,所述液压缸设置在所述压力传感器的底部。Preferably, the pressing mechanism includes a pressure sensor and a hydraulic cylinder, the pressure sensor is fixedly installed at the bottom of the top plate, and the hydraulic cylinder is arranged at the bottom of the pressure sensor.

优选的,所述模具定位机构包括两个竖板、两个双向螺杆、两个滑动板、两个弧形卡板、伺服电机、两个主动同步轮和两个从动同步轮,两个所述竖板均固定安装在所述下压板的底部,两个所述双向螺杆均转动安装在两个所述竖板上,两个所述滑动板均螺纹套设在两个所述双向螺杆上,两个所述弧形卡板分别固定安装在两个所述滑动板相互靠近的一侧,所述伺服电机固定安装在一个所述竖板的一侧,两个所述主动同步轮均固定套设在所述伺服电机的输出轴上,两个所述从动同步轮分别固定套设在两个所述双向螺杆上,两个所述主动同步轮和两个所述从动同步轮上套设有两条同步带。Preferably, the mold positioning mechanism includes two vertical plates, two bi-directional screws, two sliding plates, two arc clamping plates, a servo motor, two driving synchronous wheels and two driven synchronous wheels, and the two The vertical plates are fixedly mounted on the bottom of the lower platen, the two bi-directional screws are rotatably mounted on the two vertical plates, and the two sliding plates are threaded on the two bi-directional screws. , the two arc-shaped clamping plates are fixedly installed on the sides where the two sliding plates are close to each other, the servo motor is fixedly installed on one side of the vertical plate, and the two active synchronous wheels are fixed Sleeved on the output shaft of the servo motor, the two driven synchronous wheels are respectively fixedly sleeved on the two bidirectional screws, the two active synchronous wheels and the two driven synchronous wheels The set has two timing belts.

优选的,所述顶板的顶部设置有控制器,所述控制器与所述压力传感器、所述液压缸和所述伺服电机电性连接。Preferably, a controller is provided on the top of the top plate, and the controller is electrically connected with the pressure sensor, the hydraulic cylinder and the servo motor.

优选的,所述压力传感器的型号为BCH。Preferably, the model of the pressure sensor is BCH.

与相关技术相比较,本实用新型提供的粉末压制成型机具有如下Compared with related technologies, the powder compacting machine provided by the utility model has the following

有益效果:Beneficial effect:

本实用新型提供一种粉末压制成型机,通过安装槽可以安装下模具,通过下模具和上模具相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具的安装和拆卸较为方便,通过定位板可以对上模具进行定位,通过控制器可以对该装置进行控制,通过压力传感器可以对压制成型的压力进行监测。The utility model provides a powder pressing molding machine. The lower mold can be installed through the installation groove, the powder raw material can be pressed and formed through the cooperation of the lower mold and the upper mold, and the upper mold can be driven to move downward by the pressing mechanism, so that the powder raw material The mold positioning mechanism can make the installation and disassembly of the upper mold more convenient, the upper mold can be positioned through the positioning plate, the device can be controlled through the controller, and the pressure of the pressing can be monitored through the pressure sensor .

附图说明Description of drawings

图1为本实用新型提供的粉末压制成型机的一种较佳实施例的结构示意图;Fig. 1 is a schematic structural view of a preferred embodiment of the powder compacting machine provided by the utility model;

图2为图1中模具定位机构的仰视剖视结构示意图;Fig. 2 is a bottom view sectional structural schematic diagram of the mold positioning mechanism in Fig. 1;

图3为图1中所示的A部分放大示意图。FIG. 3 is an enlarged schematic diagram of part A shown in FIG. 1 .

图中标号:1、底座;2、支撑柱;3、顶板;4、安装槽;5、下压板;6、下模具;7、上模具;8、定位板;9、压力传感器;10、液压缸;11、竖板;12、双向螺杆;13、滑动板;14、弧形卡板;15、伺服电机;16、主动同步轮;17、从动同步轮;18、控制器。Labels in the figure: 1, base; 2, support column; 3, top plate; 4, installation groove; 5, lower pressure plate; 6, lower mold; 7, upper mold; 8, positioning plate; 9, pressure sensor; 10, hydraulic pressure Cylinder; 11, vertical plate; 12, two-way screw; 13, sliding plate; 14, arc clamping plate; 15, servo motor; 16, active synchronous wheel;

具体实施方式Detailed ways

下面结合附图和实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.

请结合参阅图1、图2和图3,其中,图1为本实用新型提供的粉末压制成型机的一种较佳实施例的结构示意图;图2为图1中模具定位机构的仰视剖视结构示意图;图3为图1中所示的A部分放大示意图。粉末压制成型机包括:底座1;多个支撑柱2,多个所述支撑柱2均固定安装在所述底座1的顶部;顶板3,所述顶板3固定安装在多个所述支撑柱2的顶端;安装槽4,所述安装槽4开设在所述底座1的顶部;下压板5,所述下压板5滑动套设在多个所述支撑柱2上;下模具6,所述下模具6设置在所述下压板5的底部;上模具7,所述上模具7设置在所述安装槽4上;压制机构,所述压制机构设置在所述顶板3的底部;模具定位机构,所述模具定位机构设置在所述下压板5的底部,通过安装槽4可以安装下模具6,通过下模具6和上模具7相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具7的安装和拆卸较为方便。Please refer to Fig. 1, Fig. 2 and Fig. 3 in combination, wherein, Fig. 1 is a structural schematic diagram of a preferred embodiment of the powder compacting machine provided by the utility model; Fig. 2 is a bottom view of the mold positioning mechanism in Fig. 1 Schematic diagram of the structure; FIG. 3 is an enlarged schematic diagram of part A shown in FIG. 1 . The powder compacting machine includes: a base 1; a plurality of support columns 2, and a plurality of support columns 2 are fixedly installed on the top of the base 1; a top plate 3, and the top plate 3 is fixedly installed on a plurality of the support columns 2 the top of the top; the installation groove 4, the installation groove 4 is opened on the top of the base 1; the lower pressure plate 5, the lower pressure plate 5 is slidably set on a plurality of the support columns 2; the lower mold 6, the lower The mold 6 is arranged on the bottom of the lower platen 5; the upper mold 7, the upper mold 7 is arranged on the installation groove 4; the pressing mechanism, the pressing mechanism is arranged on the bottom of the top plate 3; the mold positioning mechanism, The mold positioning mechanism is arranged at the bottom of the lower platen 5, the lower mold 6 can be installed through the installation groove 4, the powder raw material can be pressed and formed by the cooperation of the lower mold 6 and the upper mold 7, and the upper mold can be driven by the pressing mechanism 7 moves downward, so as to carry out the pressing and molding of the powder raw material, and the installation and disassembly of the upper mold 7 can be made more convenient through the mold positioning mechanism.

所述下模具6的顶部固定安装有定位板8,通过定位板8可以对上模具7进行定位。A positioning plate 8 is fixedly installed on the top of the lower mold 6 , and the upper mold 7 can be positioned by the positioning plate 8 .

所述压制机构包括压力传感器9和液压缸10,所述压力传感器9固定安装在所述顶板3的底部,所述液压缸10设置在所述压力传感器9的底部,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型。The pressing mechanism includes a pressure sensor 9 and a hydraulic cylinder 10, the pressure sensor 9 is fixedly installed on the bottom of the top plate 3, the hydraulic cylinder 10 is arranged at the bottom of the pressure sensor 9, and the upper mold can be driven by the pressing mechanism 7 moves downwards, thereby carrying out the compression molding of the powder raw material.

所述模具定位机构包括两个竖板11、两个双向螺杆12、两个滑动板13、两个弧形卡板14、伺服电机15、两个主动同步轮16和两个从动同步轮17,两个所述竖板11均固定安装在所述下压板5的底部,两个所述双向螺杆12均转动安装在两个所述竖板11上,两个所述滑动板13均螺纹套设在两个所述双向螺杆12上,两个所述弧形卡板14分别固定安装在两个所述滑动板13相互靠近的一侧,所述伺服电机15固定安装在一个所述竖板11的一侧,两个所述主动同步轮16均固定套设在所述伺服电机15的输出轴上,两个所述从动同步轮17分别固定套设在两个所述双向螺杆12上,两个所述主动同步轮16和两个所述从动同步轮17上套设有两条同步带,通过模具定位机构可以使上模具7的安装和拆卸较为方便。The mold positioning mechanism includes two vertical plates 11, two bi-directional screws 12, two sliding plates 13, two arc clamping plates 14, a servo motor 15, two driving synchronous wheels 16 and two driven synchronous wheels 17 , the two vertical plates 11 are fixedly mounted on the bottom of the lower platen 5, the two bidirectional screws 12 are rotatably mounted on the two vertical plates 11, and the two sliding plates 13 are threaded. It is arranged on the two two-way screws 12, and the two arc clamps 14 are respectively fixedly installed on the sides where the two sliding plates 13 are close to each other, and the servo motor 15 is fixedly installed on one of the vertical plates. 11, the two active synchronous wheels 16 are fixedly sleeved on the output shaft of the servo motor 15, and the two driven synchronous wheels 17 are fixedly sleeved on the two bidirectional screws 12 respectively. , Two said driving synchronous wheels 16 and two said driven synchronous wheels 17 are provided with two synchronous belts, and the installation and disassembly of the upper mold 7 can be made more convenient by the mold positioning mechanism.

所述顶板3的顶部设置有控制器18,所述控制器18与所述压力传感器9、所述液压缸10和所述伺服电机15电性连接,通过控制器18可以对该装置进行控制。A controller 18 is arranged on the top of the top plate 3, and the controller 18 is electrically connected with the pressure sensor 9, the hydraulic cylinder 10 and the servo motor 15, and the device can be controlled by the controller 18.

所述压力传感器9的型号为BCH,通过压力传感器9可以对压制成型的压力进行监测。The model of the pressure sensor 9 is BCH, and the pressure of the press molding can be monitored through the pressure sensor 9 .

本实用新型提供的粉末压制成型机的工作原理如下:The working principle of the powder compacting machine provided by the utility model is as follows:

使用时,将下模具6安装在安装槽4上,然后将上模具7顶部的定位板8置于下压板5的下方,启动伺服电机15,伺服电机15带动两个主动同步轮16转动,两个主动同步轮16通过两条同步带带动两个从动同步轮17转动,两个从动同步轮17转动带动两个双向螺杆12转动,两个双向螺杆12转动带动两个滑动板13和两个弧形卡板14相互靠近,通过两个相互靠近的弧形卡板14对定位板8进行固定,从而进一步的对上模具7进行安装固定,然后将物料倒入下模具6内,启动液压缸10,液压缸10的输出杆延长带动下压板5向下运动,从而使上模具7向下运动,进而对物料进行压制成型,压制成型的过程中通过压力传感器9可以对压力进行监测,控制器18根据压力对液压缸10进行控制,从而对施加的压力进行控制,压制完成后控制液压缸10的输出杆收缩,从而使上模具7与下模具6分离,然后将下模具6取出从而将压制成型的工件取出。During use, the lower mold 6 is installed on the installation groove 4, then the positioning plate 8 on the top of the upper mold 7 is placed under the lower platen 5, the servo motor 15 is started, and the servo motor 15 drives two active synchronous wheels 16 to rotate, and the two A driving synchronous wheel 16 drives two driven synchronous wheels 17 to rotate through two synchronous belts, and two driven synchronous wheels 17 rotate to drive two two-way screw rods 12 to rotate, and two two-way screw rods 12 rotate to drive two sliding plates 13 and two Two arc-shaped clamping plates 14 are close to each other, and the positioning plate 8 is fixed by two arc-shaped clamping plates 14 close to each other, so as to further install and fix the upper mold 7, and then pour the material into the lower mold 6 to start the hydraulic pressure. Cylinder 10, the extension of the output rod of the hydraulic cylinder 10 drives the lower platen 5 to move downward, so that the upper mold 7 moves downward, and then the material is pressed and formed. During the process of pressing and forming, the pressure can be monitored and controlled by the pressure sensor 9 The device 18 controls the hydraulic cylinder 10 according to the pressure, thereby controlling the applied pressure. After the pressing is completed, the output rod of the hydraulic cylinder 10 is controlled to shrink, so that the upper mold 7 is separated from the lower mold 6, and then the lower mold 6 is taken out so that the The pressed workpiece is taken out.

与相关技术相比较,本实用新型提供的粉末压制成型机具有如下Compared with related technologies, the powder compacting machine provided by the utility model has the following

有益效果:Beneficial effect:

本实用新型提供一种粉末压制成型机,通过安装槽4可以安装下模具6,通过下模具6和上模具7相配合可以进行粉末原料的压制成型,通过压制机构可以带动上模具7向下运动,从而进行粉末原料的压制成型,通过模具定位机构可以使上模具7的安装和拆卸较为方便,通过定位板8可以对上模具7进行定位,通过控制器18可以对该装置进行控制,通过压力传感器9可以对压制成型的压力进行监测。The utility model provides a powder pressing molding machine, the lower mold 6 can be installed through the installation groove 4, the powder raw material can be pressed and formed through the cooperation of the lower mold 6 and the upper mold 7, and the upper mold 7 can be driven downward by the pressing mechanism , so as to carry out the pressing and molding of powder raw materials, the installation and disassembly of the upper mold 7 can be made more convenient through the mold positioning mechanism, the upper mold 7 can be positioned through the positioning plate 8, and the device can be controlled through the controller 18. Through the pressure The sensor 9 can monitor the pressing pressure.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (4)

1. A powder compacting machine, comprising:
a base;
the support columns are fixedly arranged at the top of the base;
the top plate is fixedly arranged at the top ends of the support columns;
the mounting groove is formed in the top of the base;
the lower pressing plate is sleeved on the support columns in a sliding manner;
the lower die is arranged at the bottom of the lower pressing plate;
the upper die is arranged on the mounting groove;
the pressing mechanism is arranged at the bottom of the top plate and comprises a pressure sensor and a hydraulic cylinder, wherein the pressure sensor is fixedly arranged at the bottom of the top plate, and the hydraulic cylinder is arranged at the bottom of the pressure sensor;
the die positioning mechanism is arranged at the bottom of the lower pressing plate and comprises two vertical plates, two bidirectional screws, two sliding plates, two arc-shaped clamping plates, a servo motor, two driving synchronous wheels and two driven synchronous wheels, wherein the vertical plates are fixedly arranged at the bottom of the lower pressing plate, the two bidirectional screws are rotatably arranged on the two vertical plates, the sliding plates are fixedly arranged on one sides of the two sliding plates, which are close to each other, the servo motor is fixedly arranged on one side of the vertical plates, the driving synchronous wheels are fixedly sleeved on the output shafts of the servo motor, the driven synchronous wheels are fixedly sleeved on the two bidirectional screws, and the driving synchronous wheels and the driven synchronous wheels are sleeved with two synchronous belts.
2. The powder compacting machine of claim 1, wherein a locating plate is fixedly mounted on top of the lower die.
3. The powder compaction molding machine of claim 1, wherein a controller is disposed on top of the top plate, the controller being electrically connected to the pressure sensor, the hydraulic cylinder, and the servo motor.
4. The powder compaction machine of claim 1, wherein the pressure sensor is BCH.
CN202223076698.4U 2022-11-18 2022-11-18 Powder compression molding machine Active CN218926242U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116441538A (en) * 2023-06-14 2023-07-18 成都大学 A molding device for alloy powder casting

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116441538A (en) * 2023-06-14 2023-07-18 成都大学 A molding device for alloy powder casting
CN116441538B (en) * 2023-06-14 2023-08-22 成都大学 Mould pressing device for alloy powder casting

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