CN218919217U - Sampling structure of battery module and battery module - Google Patents
Sampling structure of battery module and battery module Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及动力电池技术领域,特别涉及一种电池模组的采样结构。同时,本实用新型还涉及一种具有该采样结构的电池模组。The utility model relates to the technical field of power batteries, in particular to a sampling structure of a battery module. At the same time, the utility model also relates to a battery module with the sampling structure.
背景技术Background technique
目前,动力电池包有多个电池模组组成,随着技术的发展,电池包内电池模组的数量逐渐减少,一个电池包内部只有两个或三个大模组的形式成为一种布置形式。现有技术中,电池模组内的电芯的电压由采样总成进行采集,电池模组采样总成由FPC、镍片、支架及连接器组成。其中,作为采样板的FPC内部蚀刻有保险丝,以避免电压采集线路发生短路进而引起电芯的短路。At present, the power battery pack is composed of multiple battery modules. With the development of technology, the number of battery modules in the battery pack is gradually reduced. The form of only two or three large modules in a battery pack has become a form of arrangement. . In the prior art, the voltage of the cells in the battery module is collected by a sampling assembly, and the battery module sampling assembly consists of an FPC, a nickel sheet, a bracket and a connector. Among them, a fuse is etched inside the FPC as the sampling board to avoid a short circuit in the voltage acquisition circuit and cause a short circuit in the battery cell.
通常一个电池模组是由二十个甚至四十多个电芯组成,并通过模组采样总成采集电芯电压参数,采样板内部通过改变线路某一段的导电体的截面积来实现保险丝的作用,以提高使用中的安全性。由于这种结构形式的采样板对工艺要求较高,所以良品率较低。而且当采样板内部出现保险损坏时,那么整个采样板包含连接器,镍片等都报废,使得采样结构的维护成本较高。Usually a battery module is composed of 20 or even more than 40 cells, and the voltage parameters of the cells are collected through the module sampling assembly. function to improve safety in use. Since the sampling plate with this structure has high requirements on the process, the yield rate is low. Moreover, when insurance damage occurs inside the sampling plate, the entire sampling plate including connectors, nickel sheets, etc. are scrapped, making the maintenance cost of the sampling structure relatively high.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种电池模组的采样结构,以利于对采样结构进行更换和维护,并利于降低更换和维护的成本。In view of this, the utility model aims at proposing a sampling structure of a battery module, which is beneficial to replace and maintain the sampling structure, and is beneficial to reduce the cost of replacement and maintenance.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical solution of the utility model is achieved in that:
一种电池模组的采样结构,包括用于采集电池模组内各电芯信息的采样板,以及可拆卸连接于所述采样板一端的连接器;A sampling structure of a battery module, comprising a sampling board for collecting information on each battery cell in the battery module, and a connector detachably connected to one end of the sampling board;
所述采样板上设有多个并排布置的导电体,所述连接器上具有与所述导电体一一对应相连的导电线路,所述电芯信息经由所述导电体和所述导电线路的电连接而传输至所述连接器上的导电端子,所述导电端子用于将所述电芯信息传输至电池管理系统。The sampling board is provided with a plurality of conductors arranged side by side, and the connector has conductive lines connected to the conductors one by one, and the cell information is passed through the conductors and the conductive lines The electrical connection is transmitted to the conductive terminal on the connector, and the conductive terminal is used to transmit the information of the battery cell to the battery management system.
进一步的,所述导电线路包括与所述导电体电连接的第一导电线路,以及用于构成所述第一导电线路和所述导电端子之间电连接的第二导电线路;Further, the conductive circuit includes a first conductive circuit electrically connected to the conductor, and a second conductive circuit for forming an electrical connection between the first conductive circuit and the conductive terminal;
所述第一导电线路和所述第二导电线路之间设有保险丝。A fuse is provided between the first conductive circuit and the second conductive circuit.
进一步的,所述导电体的朝向所述连接器的一端设有上凸的导电柱,所述导电线路的一端设有以供所述导电柱插入的导电孔;Further, one end of the conductor facing the connector is provided with a protruding conductive post, and one end of the conductive circuit is provided with a conductive hole for the conductive post to be inserted into;
所述导电体经由所述导电柱于所述导电孔中的插设而与所述导电线路电连接。The conductive body is electrically connected to the conductive circuit through the insertion of the conductive column in the conductive hole.
进一步的,所述连接器上设有线路板,所述导电线路并排设于所述线路板上;Further, the connector is provided with a circuit board, and the conductive lines are arranged side by side on the circuit board;
所述连接器经由所述线路板与所述采样板可拆卸相连。The connector is detachably connected to the sampling board via the circuit board.
进一步的,所述线路板与所述采样板通过穿经两者的卡钉卡接相连;Further, the circuit board is connected to the sampling board through a staple passing through both;
和/或,所述线路板上喷涂有绝缘层。And/or, an insulating layer is sprayed on the circuit board.
进一步的,所述采样板的一端连接有连接板,多个所述导电体并排设于所述连接板上。Further, one end of the sampling plate is connected to a connecting plate, and a plurality of the conductors are arranged side by side on the connecting plate.
进一步的,所述连接器上设于插接口,所述导电端子经由插接于所述插接口的线束与所述电池管理系统电连接。Further, the connector is provided on the plug port, and the conductive terminal is electrically connected to the battery management system via a wire harness plugged into the plug port.
进一步的,所述采样板上设于与各所述电芯一一对应电连接的采集片。Further, the sampling board is arranged on a collection piece that is electrically connected to each of the battery cells in one-to-one correspondence.
相对于现有技术,本实用新型具有以下优势:Compared with the prior art, the utility model has the following advantages:
本实用新型所述的电池模组的采样结构,通过可拆卸连接于采样板上的连接器,利于对采样板和连接器进行更换和维护,从而利于降低生产成本,并通过导电体与导电线路之间的一一对应相连,利于提高电芯信息经由导电体与导电线路传输至导电端子,从而利于提高采样板与连接器之间信息传输的可靠性。The sampling structure of the battery module described in the utility model facilitates the replacement and maintenance of the sampling board and the connector through the detachable connector connected to the sampling board, thereby helping to reduce production costs, and through the electrical conductor and the conductive circuit The one-to-one corresponding connection between them is beneficial to improve the transmission of cell information to the conductive terminal via the conductor and the conductive line, thereby helping to improve the reliability of the information transmission between the sampling board and the connector.
此外,第一导电线路和第二导电线路之间保险丝的设置,利于提高导电体和导电线路之间的安全性。导电柱和导电孔的结构简单,便于加工成型,且两者配合对于连接强度的提高效果较好。线路板的设置,利于导电线路的布置实施,以及连接器与采样板之间的连接。线路板与采样板采样卡钉卡接相连的方式,具有安装和拆卸便利的优点。连接板的设置,便于导电体的布置实施。连接器上插接口的结构简单,便于线束的连接。采集片便于对各电芯的信息进行采集。In addition, the arrangement of the fuse between the first conductive circuit and the second conductive circuit is beneficial to improve the safety between the conductor and the conductive circuit. The structure of the conductive post and the conductive hole is simple, which is convenient for processing and forming, and the combination of the two has a good effect on improving the connection strength. The setting of the circuit board is beneficial to the arrangement and implementation of the conductive circuit and the connection between the connector and the sampling board. The way that the circuit board and the sampling card are clamped and connected has the advantage of convenient installation and disassembly. The arrangement of the connecting plate facilitates the arrangement and implementation of the conductors. The structure of the plug-in interface on the connector is simple, which facilitates the connection of the wiring harness. The collection sheet is convenient for collecting the information of each cell.
另外,本实用新型的另一目的在于提出一种电池模组,包括间隔布置的两个端板,并排布置于两所述端板之间的多个电芯,以及用于构成多个所述电芯电连接的汇流排,用于安装所述汇流排的汇流排支架,所述电池模组还包括如上所述的电池模组的采样结构。In addition, another object of the present utility model is to propose a battery module, which includes two end plates arranged at intervals, a plurality of battery cells arranged side by side between the two end plates, and a battery module for forming a plurality of said end plates. The bus bar to which the cells are electrically connected is used to install the bus bar bracket of the bus bar, and the battery module also includes the sampling structure of the battery module as described above.
进一步的,所述采样板与所述汇流排支架相连,所述连接器与所述端板相连。Further, the sampling plate is connected to the bus bar bracket, and the connector is connected to the end plate.
本实用新型所述的电池模组,通过设置如上所述的采样结构,利于提高对电芯信息的采集效果,并利于降低采样结构更换和维护的成本。The battery module described in the utility model, by setting the above-mentioned sampling structure, is conducive to improving the collection effect of battery information, and is conducive to reducing the cost of replacement and maintenance of the sampling structure.
此外,采样板与汇流排支架相连,连接器与端板相连,便于采样板和连接器的布置实施,且连接效果好。In addition, the sampling board is connected to the bus bar bracket, and the connector is connected to the end board, which is convenient for the arrangement and implementation of the sampling board and the connector, and the connection effect is good.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model. In the attached picture:
图1为本实用新型实施例所述的电池模组采样结构的结构示意图;Fig. 1 is a structural schematic diagram of the battery module sampling structure described in the embodiment of the present invention;
图2为图1中的A部放大图;Fig. 2 is an enlarged view of part A in Fig. 1;
图3为本实用新型实施例所述的采样板一端的结构示意图;Fig. 3 is a schematic structural view of one end of the sampling plate described in the embodiment of the present invention;
图4为图3中的B部放大图;Fig. 4 is an enlarged view of part B in Fig. 3;
图5为本实用新型实施例所述的连接器的结构示意图;Fig. 5 is a schematic structural diagram of the connector described in the embodiment of the present invention;
图6为图5中的C部放大图。FIG. 6 is an enlarged view of part C in FIG. 5 .
附图标记说明:Explanation of reference signs:
1、采样板;101、采集片;102、温度采集部;103、连接板;104、导电体;1041、导电柱;105、第二卡接孔;106、第一铆接孔;1. Sampling plate; 101. Acquisition piece; 102. Temperature acquisition unit; 103. Connecting plate; 104. Conductor; 1041. Conductive column;
2、连接器;201、线路板;202、保险丝;203、第二导电线路;204、第一导电线路;205、铆钉;206、导电端子;207、导电孔;208、第一卡接孔;209、第二铆接孔;210、插接口;2. Connector; 201, circuit board; 202, fuse; 203, second conductive circuit; 204, first conductive circuit; 205, rivet; 206, conductive terminal; 207, conductive hole; 208, first clamping hole; 209, the second riveting hole; 210, the socket;
3、卡钉。3. Staples.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
在本实用新型的描述中,需要说明的是,若出现“上”、“下”、“内”、“背”等指示方位或位置关系的术语,其为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,若出现“第一”、“第二”等术语,其也仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that if there are terms such as "upper", "lower", "inner", "back", etc. indicating orientation or positional relationship, it is based on the orientation or position shown in the drawings. The relationship is only for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the utility model. In addition, if terms such as "first" and "second" appear, they are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
下面将参考附图并结合实施例来详细说明本实用新型。The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
本实施例涉及一种电池模组的采样结构,整体来讲,本实施例中的采样结构包括用于采集电池模组内各电芯信息的采样板1,以及可拆卸连接于采样板1一端的连接器2。This embodiment relates to a sampling structure of a battery module. Generally speaking, the sampling structure in this embodiment includes a sampling board 1 for collecting the information of each cell in the battery module, and one end detachably connected to the sampling board 1.
采样板1上设有多个并排布置的导电体104,连接器2上具有与导电体104一一对应相连的导电线路,电芯信息经由导电体104和导电线路的电连接而传输至连接器2上的导电端子206,导电端子206用于将电芯信息传输至电池管理系统。The sampling board 1 is provided with a plurality of
基于如上整体介绍,本实施例中电池模组的采样结构的一种示例性结构如图1和图2中所示。本实施例中采样板1的两侧均设有间隔布置的多个采集片101,多个采集片101与电池模组内两排并列布置的多个电芯一一对应相连,以采集各电芯的电压信息。具体实施时,采集片101可采用镍片,其结构简单,便于布置实施,且对于电芯的电压信息具有较好的采集效果。另外,采集板上还设有多个温度采集部102,温度采集部102用于采集电芯的温度信息,从而利于提高电芯在使用中的安全性。Based on the overall introduction above, an exemplary structure of the sampling structure of the battery module in this embodiment is shown in FIG. 1 and FIG. 2 . In this embodiment, both sides of the sampling plate 1 are provided with a plurality of
本实施例中,采样板1的一端连接有连接板103,多个导电体104并排设于连接板103上。如图2和图3中所示,具体实施时,该连接板103焊接在采集板的端部,导电体104沿着采样板1的长度方向延伸设置,且多个导电体104在采样板1的宽度方向上间隔设置在连接板103上。为提高连接板103的安全性,在连接板103上可以喷涂绝缘漆。In this embodiment, one end of the sampling plate 1 is connected to a connecting
另外,在连接器2上设有线路板201,导电线路并排设于线路板201上,连接器2经由线路板201与采样板1上的连接板103可拆卸相连。作为优选的,本实施例中的线路板201与采样板1上的连接板103通过穿经两者的卡钉3卡接相连。如图2和图4中所示,多个导电线路沿着线路板201的宽度方向间隔设置在线路板201上,以与导电体104一一对应。本实施例中,连接器2与线路板201焊接相连,两者的焊接位置需要灌胶进行绝缘防护。In addition, a
本实施例中,如图3和图5中所示,线路板201的一端叠设在连接板103的外侧,在线路板201的两端设有两个第一卡接孔208,对应于各第一卡接孔208,在连接板103上设有两个第二卡接孔105。卡钉3穿过第一卡接孔208和第二卡接孔105后卡接在连接板103上,此处的卡钉3可采用现有技术中成熟的产品,其上具有能够卡置于连接板103一侧的卡接头,通过卡接头和卡顶一端头部的配合,即可实现线路板201和连接板103两者之间的卡接相连。In this embodiment, as shown in FIG. 3 and FIG. 5 , one end of the
当然,具体实施时,线路板201和连接板103两者之间除了采用卡钉3相连的方式外,还可采用其他便于拆卸的连接结构实现两者之间的可拆卸连接。当导电线路或者导电体104及连接器2发生故障时,通过将连接板103和线路板201之间进行拆卸和替换即可实现维护和更换,相较于现有技术中更换整个采样板1和连接器2的方案,利于降低维护和更换的成本。此外,本实施例中,线路板201上喷涂有绝缘层,此处的绝缘层也可由绝缘漆形成,其易于在线路板201上进行喷涂,且具有较好的绝缘效果。Of course, in actual implementation, besides the way of connecting the
作为一种优选的实施方式,如图5和图6中所示,本实施例中的导电线路包括与导电体104电连接的第一导电线路204,以及用于构成第一导电线路204和导电端子206之间电连接的第二导电线路203,第一导电线路204和第二导电线路203之间设有保险丝202。此处,第一导电线路204位于第二导电线路203的外侧,第一导电线路204和第二导电线路203经由保险丝202相连,利于提高导电线路在使用中的安全性,且导电线路的结构简单,便于布置实施,且使用效果好。As a preferred embodiment, as shown in Figure 5 and Figure 6, the conductive circuit in this embodiment includes a first
为提高本实施例中导电体104与导电线路之间的连接强度,本实施例中导电体104的朝向连接器2的一端设有上凸的导电柱1041,导电线路的一端设有以供导电柱1041插入的导电孔207,导电体104经由导电柱1041于导电孔207中的插设而与导电线路电连接。如图5和图6中所示,导电孔207设置在导电线路的朝向采样板1设置的一端,也即第一导电线路204的外端。此处导电孔207的结构简单,便于加工成型。In order to improve the connection strength between the
作为一种优选的实施方式,导电柱1041的结构如图3和图4中所示,其截面形状与导电孔207的形状相适配,且导电柱1041的点顶端具有呈等腰梯形的头部,如此利于提高导电柱1041和导电孔207之间的连接强度。As a preferred embodiment, the structure of the
此外,如图5中所示,在连接器2上设有插接口210,导电端子206经由插接于插接口210的线束与电池管理系统电连接。其中,本实施例中的导电端子206具体为设于连接器2上的多个pin针,其结构成熟,便于在连接器2上布置实施,且利于将电芯信息传输经由导电端子206和线束传输至电池管理系统。In addition, as shown in FIG. 5 , a
本实施例所述的电池模组的采样结构,通过可拆卸连接于采样板1上的连接器2,利于对采样板1和连接器2进行更换和维护,从而利于降低生产成本,并通过导电体104与导电线路之间的一一对应相连,利于提高电芯信息经由导电体104与导电线路传输至导电端子206,从而利于提高采样板1与连接器2之间信息传输的可靠性。The sampling structure of the battery module described in this embodiment facilitates the replacement and maintenance of the sampling board 1 and the
此外,本实施例还涉及一种电池模组,包括间隔布置的两个端板,并排布置于两端板之间的多个电芯,以及用于构成多个电芯电连接的汇流排,电池模组还包括如上的电池模组的采样结构。其中,采样板1与汇流排支架相连,连接器2与端板相连。In addition, this embodiment also relates to a battery module, including two end plates arranged at intervals, a plurality of battery cells arranged side by side between the two end plates, and a bus bar for forming the electrical connection of the plurality of battery cells, The battery module also includes the above sampling structure of the battery module. Wherein, the sampling board 1 is connected with the bus bar support, and the
具体结构上,仍参照图1和图3中所示,在采样板1上设有多个第一铆接孔106,采样板1经由穿经第一铆接孔106的铆钉205与汇流排支架相连。如图4中所示,在连接器2插接口210的两端分别设有第二铆接孔209,连接器2经由穿经第二铆接孔209的铆钉205,例如子母铆钉205与端板相连。当然,具体实施时,采样板1和连接器2还可采用其他固定结构,只要能够实现两者在电池模组内的固定即可。In terms of specific structure, still referring to FIG. 1 and FIG. 3 , a plurality of first
本实施例所述的电池模组,通过设置如上所述的采样结构,利于提高对电芯信息的采集效果,并利于降低采样结构更换和维护的成本。The battery module described in this embodiment, by setting the above-mentioned sampling structure, is beneficial to improve the collection effect of battery information, and is beneficial to reduce the cost of replacement and maintenance of the sampling structure.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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