CN218916722U - Tightness test device - Google Patents
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- CN218916722U CN218916722U CN202320008696.7U CN202320008696U CN218916722U CN 218916722 U CN218916722 U CN 218916722U CN 202320008696 U CN202320008696 U CN 202320008696U CN 218916722 U CN218916722 U CN 218916722U
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Abstract
本申请公开了一种密闭性试验装置,涉及密闭性试验设备的技术领域,改善了现有的密闭式试验方法耗时长、效率低的问题,包括水泵、连通管、压力表以及试验管,所述连通管的一端与所述水泵固定连接,所述试验管与所述连通管的另一端固定连接,所述连通管与所述试验管相通,所述压力表设置于所述连通管上,所述试验管向外延伸有多个供待试验对象固定连接的第二接头。本申请能够一次性对多个待试验对象进行密闭性试验,且当存在待试验对象发生渗漏时,能够将发生渗漏的待试验对象独立出来停止密闭性试验,降低渗漏对其他待试验对象正常进行密闭性试验的影响。
This application discloses a sealing test device, which relates to the technical field of sealing test equipment, which improves the problems of long time consumption and low efficiency of the existing sealing test method, including water pumps, connecting pipes, pressure gauges and test tubes. One end of the communication pipe is fixedly connected to the water pump, the test pipe is fixedly connected to the other end of the communication pipe, the communication pipe communicates with the test pipe, the pressure gauge is arranged on the communication pipe, The test tube extends outwards with a plurality of second joints for fixed connection with the test object. This application can perform airtightness tests on multiple test objects at one time, and when there is leakage in the test objects, the leaky test objects can be separated to stop the airtightness test, reducing the impact of leakage on other test objects. The effect of the subject's normal performance of the containment test.
Description
技术领域technical field
本申请涉及密闭性试验设备的技术领域,尤其是涉及一种密闭性试验装置。The present application relates to the technical field of airtightness test equipment, in particular to an airtightness test device.
背景技术Background technique
密闭性试验是一种常见的试验方法,其试验对象为通水后需要具备一定密闭性的零部件,如:闭式喷头、阀门等。The airtightness test is a common test method, and its test object is the parts that need to have a certain degree of airtightness after passing through the water, such as: closed nozzles, valves, etc.
现有的密闭性试验方法,通常会使用水泵对待试验对象施加水压,待试验对象若能够在一定时间内承受恒定大小的水压并能够保持自身的密闭性,则该待试验对象通过试验,即该待试验对象的密闭性合格。Existing airtightness test methods usually use a water pump to apply water pressure to the test object. If the test object can withstand a constant water pressure within a certain period of time and can maintain its own airtightness, the object to be tested will pass the test. That is, the airtightness of the object to be tested is qualified.
现有的密闭性试验方法一次只能对单个待试验对象进行密闭性试验,而密闭性试验的过程往往需要花费数分钟的时间,而即使是采用抽样试验的方式对一批待试验产品进行密闭性试验,最终也需要对多个抽样出来的待试验对象一一进行密闭性试验,这就使一批待试验对象的密闭性试验过程需要花费更多的时间,密闭性试验的效率低下。The existing airtightness test method can only perform an airtightness test on a single object to be tested at a time, and the process of the airtightness test often takes several minutes, and even if a batch of products to be tested is airtighted by means of a sampling test Finally, it is necessary to carry out the airtightness test on a plurality of sampled objects to be tested one by one, which makes the airtightness test process of a batch of objects to be tested need to spend more time, and the efficiency of the airtightness test is low.
实用新型内容Utility model content
为了改善现有的密闭式试验方法耗时长、效率低的问题,本申请提供一种密闭性试验装置。In order to improve the time-consuming and low-efficiency problems of the existing airtight test method, the present application provides an airtight test device.
本申请提供一种密闭性试验装置,采用如下的技术方案:This application provides a kind of airtightness test device, adopts the following technical scheme:
一种密闭性试验装置,包括水泵、连通管、压力表以及试验管,所述连通管的一端与所述水泵固定连接,所述试验管与所述连通管的另一端固定连接,所述连通管与所述试验管相通,所述压力表设置于所述连通管上,所述试验管向外延伸有多个供待试验对象固定连接的第二接头。A sealing test device, comprising a water pump, a communication pipe, a pressure gauge and a test tube, one end of the communication pipe is fixedly connected to the water pump, the test tube is fixedly connected to the other end of the communication pipe, and the communication pipe The tube communicates with the test tube, the pressure gauge is arranged on the connecting tube, and the test tube extends outwards with a plurality of second joints for the fixed connection of the test object.
通过采用上述技术方案,多个待试验对象通过第二接头安装于试验管上后,打开水泵通水使连通管以及试验管均处于受压状态,一边观察压力表的数值一边控制水泵来调节连通管以及试验管内部的压力值,水泵调节完毕后即可开始对多个待试验对象同时进行密闭性试验;能够一次性对多个待试验对象进行密闭性试验,能够大大提升密闭性试验的效率,从而缩短多个待试验对象进行密闭性试验所需的时间。By adopting the above technical scheme, after multiple test objects are installed on the test tube through the second joint, the water pump is turned on to make the connecting tube and the test tube under pressure, and the water pump is controlled to adjust the connection while observing the value of the pressure gauge. The pressure value inside the tube and the test tube. After the water pump is adjusted, the airtightness test can be performed on multiple test objects at the same time; the airtightness test can be performed on multiple test objects at one time, which can greatly improve the efficiency of the airtightness test. , so as to shorten the time required for multiple test objects to perform the airtightness test.
可选的,所述试验管设置有多个,所述连通管向外延伸有多个供所述试验管固定连接的第一接头。Optionally, a plurality of test tubes are provided, and the communication tube extends outwards with a plurality of first joints for fixed connection of the test tubes.
通过采用上述技术方案,试验人员能够根据具体需求增设试验管,从而使密闭性试验装置能够一次性对更多的待试验对象进行密闭性试验,进一步提升密闭性试验的效率,从而进一步缩短多个待试验对象进行密闭性试验所需的时间。By adopting the above-mentioned technical scheme, testers can add test tubes according to specific needs, so that the airtightness test device can conduct airtightness tests on more objects to be tested at one time, further improving the efficiency of airtightness tests, and further shortening the number of times. The time required for the subject to be tested for the leak test.
可选的,包括多个第一阀体,多个所述第一阀体分别设置于多个所述试验管上,且所述第一阀体位于所述试验管靠近所述连通管的一端。Optionally, it includes a plurality of first valve bodies, the plurality of first valve bodies are respectively arranged on a plurality of the test tubes, and the first valve body is located at one end of the test tube close to the communication tube .
通过采用上述技术方案,当某一试验管上的某一待试验对象发生渗漏时,试验人员记录下该待试验对象后即可控制该试验管上的第一阀体关闭,由于存在待试验对象发生渗漏,因此该试验管内部的水压发生变化,安装于该试验管上的气体待试验对象将无法继续进行试验,而关闭第一阀体能够有效防止渗漏影响其他试验管上的密闭性试验,同时停止渗漏,减少水资源的浪费。By adopting the above technical scheme, when a certain object to be tested on a certain test tube leaks, the test personnel can control the first valve body on the test tube to close after recording the object to be tested. The object leaks, so the water pressure inside the test tube changes, and the gas subject to be tested installed on the test tube will not be able to continue the test, and closing the first valve body can effectively prevent the leakage from affecting the gas on other test tubes. Airtight test, while stopping leakage, reducing the waste of water resources.
可选的,还包括多个第二阀体,每个所述试验管上均设置有多个第二阀体,所述第二阀体设置于相邻所述第二接头之间。Optionally, it also includes a plurality of second valve bodies, each of the test tubes is provided with a plurality of second valve bodies, and the second valve bodies are arranged between adjacent second joints.
通过采用上述技术方案,当某一试验管上的某一待试验对象发生渗漏时,试验人员记录下该待试验对象后只需控制相应的第二阀体关闭即可,发生渗漏的待试验对象以及其远离连通管一侧的其他待试验对象均停止密闭性试验,而发生渗漏的待试验对象靠近连通管一侧的其他待试验对象仍能够进行密闭性试验,能够进一步降低渗漏对其他待试验对象正常进行密闭性试验的影响。By adopting the above-mentioned technical scheme, when a certain object to be tested on a certain test tube leaks, the test personnel only need to control the closing of the corresponding second valve body after recording the object to be tested. The test object and other test objects on the side away from the connecting pipe stop the airtightness test, while the leaking test object and other test objects on the side close to the connecting pipe can still perform the airtightness test, which can further reduce leakage The impact of the normal airtightness test on other subjects to be tested.
可选的,还包括多个备用管以及多个第三阀体,所述备用管的一端与所述试验管相通且固定连接,所述备用管与所述试验管的连接位置位于所述第一阀体靠近所述连通管的一侧,所述第三阀体设置于所述备用管靠近所述试验管的一端;Optionally, it also includes a plurality of spare pipes and a plurality of third valve bodies, one end of the spare pipe communicates with and is fixedly connected to the test pipe, and the connection position between the spare pipe and the test pipe is located at the first a valve body close to the side of the communication pipe, the third valve body is arranged at the end of the spare pipe close to the test pipe;
所述备用管向外延伸有多个支管,所述支管远离所述备用管的一端与所述试验管相通且固定连接,所述支管与所述试验管的连接位置位于相邻所述第二接头之间,所述支管与相邻所述第二接头之间均设置有一个第二阀体。The spare pipe extends outwards with a plurality of branch pipes, and the end of the branch pipe far away from the spare pipe communicates with and is fixedly connected with the test pipe, and the connection position between the branch pipe and the test pipe is located adjacent to the second Between the joints, a second valve body is arranged between the branch pipe and the adjacent second joints.
通过采用上述技术方案,当某一试验管上的某一待试验对象发生渗漏时,试验人员记录下该待试验对象后只需控制相应的第一阀体以及与其相邻的两第二阀体关闭,并打开相应的第三阀体即可,水流将流入备用管继续对其他待试验对象施加水压,最终只有发生渗漏的待试验对象停止密闭性试验,能够更进一步降低渗漏对其他待试验对象正常进行密闭性试验的影响。By adopting the above technical scheme, when a certain object to be tested on a certain test tube leaks, the test personnel only need to control the corresponding first valve body and the two adjacent second valves after recording the object to be tested. body is closed, and the corresponding third valve body can be opened, and the water flow will flow into the standby pipe to continue to apply water pressure to other test objects. In the end, only the test objects with leakage will stop the airtightness test, which can further reduce the impact of leakage on The influence of other subjects to be tested on the normal airtightness test.
可选的,所述压力表设置有多个,多个所述第一阀体以及多个所述第二阀体上均设置有所述压力表。Optionally, multiple pressure gauges are provided, and the pressure gauges are provided on multiple first valve bodies and multiple second valve bodies.
通过采用上述技术方案,压力表能够反应当前位置的密闭性,当有待试验对象出现渗漏时,试验人员根据压力表上数据的差值能够快速找到并确定出现渗漏的待试验对象,从而能够及时对相应的第一阀体、第二阀体以及第三阀体进行控制,降低待试验对象渗漏对其他待试验对象进行密闭性试验的影响,提高密闭性试验结果的可靠性。By adopting the above technical scheme, the pressure gauge can reflect the airtightness of the current position. When the object to be tested leaks, the tester can quickly find and determine the object to be tested with leakage according to the difference of the data on the pressure gauge, so as to be able to The corresponding first valve body, the second valve body and the third valve body are controlled in time to reduce the impact of the leakage of the test object on the airtightness test of other test objects and improve the reliability of the airtightness test results.
可选的,还包括安装架,所述安装架位于所述试验管的下方,所述安装架与所述试验管相抵。Optionally, a mounting frame is also included, the mounting frame is located below the test tube, and the mounting frame is against the test tube.
通过采用上述技术方案,安装架对试验管其支撑作用,同时能够方便试验人员将试验管与第一接头固定连接。By adopting the above technical solution, the mounting frame can support the test tube, and at the same time, it is convenient for the test personnel to fix the test tube to the first joint.
可选的,还包括集水框,所述集水框设置于所述安装架的内部,且所述集水框位于多个所述试验管的下方。Optionally, a water collection frame is also included, the water collection frame is arranged inside the installation frame, and the water collection frame is located under a plurality of the test tubes.
通过采用上述技术方案,密闭性试验的过程中,当待试验对象发生渗漏时,渗漏水将落至集水框中收集,能够防止渗漏水直接落至地面导致密闭性试验设备周围的地面容易脏污,同时能够收集渗漏水后续再利用,进一步节约水资源。By adopting the above technical scheme, during the airtightness test, when the object to be tested leaks, the leaked water will fall into the water collection frame to collect, which can prevent the leaked water from falling directly to the ground and causing damage around the airtightness test equipment. The ground is easy to get dirty, and at the same time, it can collect leaking water for subsequent reuse, further saving water resources.
可选的,所述第二接头远离所述试验管的一端朝向所述集水框。Optionally, the end of the second joint away from the test tube faces the water collecting frame.
通过采用上述技术方案,能够使渗漏水直接向下落至集水框中收集,减少渗漏水与第二接头以及试验管接触的概率和时间,从而降低第二接头以及试验管因渗漏水而锈蚀的概率,延长第二接头以及试验管的使用寿命。By adopting the above technical scheme, the leaking water can be directly dropped to the water collection frame for collection, reducing the probability and time that the leaking water is in contact with the second joint and the test tube, thereby reducing the risk of leakage of the second joint and the test tube due to water leakage. And the probability of corrosion prolongs the service life of the second joint and the test tube.
综上所述,本申请包括以下至少一种有益效果:In summary, the present application includes at least one of the following beneficial effects:
1.试验人员能够根据所需进行密闭性试验的待试验对象的数量增设试验管,从而使密闭性试验装置能够一次性对多个待试验对象进行密闭性试验,提高了密闭性试验的效率,缩短多个待试验对象进行密闭性试验所需的时间;1. The test personnel can add test tubes according to the number of test objects required for the airtightness test, so that the airtightness test device can perform airtightness tests on multiple test objects at one time, improving the efficiency of the airtightness test. Shorten the time required for multiple test objects to conduct airtightness tests;
2.当存在待试验对象在密闭性试验的过程中发生渗漏时,试验人员通过压力表的数值能够快速确定发生渗漏的待试验对象;2. When there is leakage of the test object during the airtightness test, the test personnel can quickly determine the leaking test object through the value of the pressure gauge;
3.当存在待试验对象在密闭性试验的过程中发生渗漏时,通过控制对应的第一阀体、第二阀体以及第三阀体的开闭,能够将发生渗漏的待试验对象独立出来停止密闭性试验,降低因待试验对象渗漏而对其他待试验对象正常进行密闭性试验的影响。3. When there is leakage of the object to be tested during the airtightness test, by controlling the opening and closing of the corresponding first valve body, the second valve body and the third valve body, the leakage of the object to be tested can be Independently stop the airtightness test to reduce the influence of the leakage of the test object on other test objects.
附图说明Description of drawings
图1是实施例1中一种密闭性试验装置的结构示意图;Fig. 1 is the structural representation of a kind of airtight test device in embodiment 1;
图2是实施例1中一种密闭性试验装置的局部俯视图;Fig. 2 is a partial top view of a kind of airtightness test device in embodiment 1;
图3是实施例2中一种密闭性试验装置的结构示意图。3 is a schematic structural view of a leak test device in Example 2.
附图标记说明:1、水泵;2、连通管;21、第一接头;3、试验管;31、第二接头;4、压力表;5、安装架;6、待试验对象;7、集水框;8、备用管;81、支管;101、第一阀体;102、第二阀体;103、第三阀体。Description of reference signs: 1, water pump; 2, connecting pipe; 21, first joint; 3, test tube; 31, second joint; 4, pressure gauge; 5, installation frame; 6, object to be tested; 7, set Water frame; 8, standby pipe; 81, branch pipe; 101, first valve body; 102, second valve body; 103, third valve body.
具体实施方式Detailed ways
以下结合附图1-3对本申请作进一步详细说明。The present application will be described in further detail below in conjunction with accompanying drawings 1-3.
实施例1,本申请实施例公开一种密闭性试验装置。Embodiment 1, the embodiment of this application discloses an airtightness test device.
参照图1,密闭性试验装置包括水泵1、连通管2、试验管3以及压力表4,水泵1的一端与连通管2相通且固定连接,水泵1的另一端连通水源,试验管3与连通管2相通且固定连接,压力表4固定安装于连通管2上,用于观察连通管2通水后内部的压力数值。试验人员将多个待试验对象6安装于试验管3上后,打开水泵1往连通管2与施压管中通水,然后边观察压力表4的数值边控制水泵1调节管内的压强,即可开始对多个待试验对象6同时进行密闭性试验。Referring to Fig. 1, the airtight test device includes a water pump 1, a connecting
水泵1固定安装于地面上,连通管2远离水泵1的一端弯折后悬空,且该部分的长度方向水平。连接管远离水泵1的一端上沿垂直于自身长度方向的方向向外延伸有多个第一接头21,第一接头21位于连通管2背离水泵1的一侧,多个第一接头21沿连通管2远离水泵1一端的长度方向等间距分布。The water pump 1 is fixedly installed on the ground, and the end of the connecting
连通管2上安装有至少一个试验管3,试验管3的端部通过第一接头21与连通管2形成固定连接。试验管3安装完成后,试验管3的长度方向与连通管2远离水泵1一端的长度方向垂直。本实施例中,优选多个第一接头21上均有试验管3连接安装,在其他实施例中,若存在第一接头21未有试验管3连接安装,则通过堵头将其密封。At least one
密闭性试验装置还包括安装架5,安装架5固定安装于地面上,连通管2远离水泵1的一端以及多个试验管3均位于安装架5的上方且与安装架5相抵,安装架5对连通管2远离水泵1的一端以及多个试验管3起支撑作用。The airtight test device also includes a mounting frame 5, the mounting frame 5 is fixedly installed on the ground, the end of the connecting
试验管3上沿竖直方向向下延伸有多个第二接头31,第二接头31用于供待试验对象6与试验管3之间形成连接,多个第二接头31沿试验管3的长度方向等间距分布。本实施例中,优选试验管3上的多个第二接头31均有待试验对象6连接安装,在其他实施例中,若存在第二接头31未有待试验对象6连接安装,则通过堵头将其密封。A plurality of
密闭性试验装置还包括集水框7,集水框7固定安装于地面上,且位于安装架5的内部。多个试验管3上的多个第二接头31均连接安装有待试验对象6时,多个待试验对象6均位于集水框7的上方。在密闭性试验过程中,若存在待试验对象6发生渗漏时,渗漏水将滴落至集水框7中被收集。The airtightness test device also includes a
密闭性试验装置还包括多个第一阀体101以及多个第二阀体102,第一阀体101固定安装于试验管3靠近连通管2的一端;第二阀体102固定安装于试验管3上,且试验管3上于相邻第二接头31之间均间隔安装有两个第二阀体102。The sealing test device also includes a plurality of
参照图1和图2,密闭性试验装置还包括多个备用管8以及多个第三阀体103,第三阀体103固定安装于备用管8靠近试验管3的一端。备用管8的一端与试验管3靠近连通管2的一端相通且固定连接,且备用管8与试验管3的连接位置位于第一阀体101靠近连通管2的一侧;备用管8上沿靠近试验管3的方向延伸有多个支管81,多个支管81沿备用管8的长度方向等间距分布,支管81远离备用管8的一端与试验管3相通且固定连接,且支管81与试验管3的连接位置位于相邻第二接头31之间的两第二阀体102之间。Referring to FIG. 1 and FIG. 2 , the airtightness test device further includes a plurality of
本实施例中,优选第一阀体101、第二阀体102以及第三阀体103均为手动控制的闸阀。In this embodiment, preferably, the
压力表4共安装有多个,每个第一阀体101以及每个第二阀体102上均安装有压力表4。A plurality of pressure gauges 4 are installed, and a pressure gauge 4 is installed on each
本申请实施例一种密闭性试验装置的实施原理为:The implementation principle of a kind of airtight test device in the embodiment of the present application is:
将所需数量的试验管3通过第一接头21于连通管2上连接安装后,再将所需数量的待试验对象6通过第二接头31于多个试验管3上连接安装,接着控制第一阀体101以及第二阀体102打开、第三阀体103关闭,此时密闭性试验的前期准备完毕;After the required number of
打开水泵1,然后边观察水泵1附近的压力表4边控制水泵1调节管内压力,使压力调节至所需大小,然后在试验过程中观察多个待试验对象6以及待试验对象6附近的多个压力表4,通过观察待试验对象6或其附近压力表4的数值变化即可确定发生渗漏的待试验对象6;Turn on the water pump 1, then control the water pump 1 to adjust the pressure in the pipe while observing the pressure gauge 4 near the water pump 1, so that the pressure is adjusted to the required size, and then observe
密闭性试验过程中,当存在待试验对象6发生渗漏时,关闭发生渗漏的待试验对象6两侧的第二阀体102以及发生渗漏的待试验对象6所在试验管3上的第一阀体101,并打开对应备用管8上的第三阀体103,此时发生渗漏的待试验对象6将停止密闭性试验,而其他待试验对象6能够继续正常进行密闭性试验。During the airtightness test, when there is leakage in the object to be tested 6, close the
实施例2:Example 2:
参照图1和图3,本实施例与实施例1的不同之处在于第一阀体101、第二阀体102以及第三阀体103,本实施例中,优选第一阀体101、第二阀体102以及第三阀体103均为由电路控制的闸阀。Referring to Figure 1 and Figure 3, the difference between this embodiment and Embodiment 1 lies in the
第二阀体102能够根据连接于自身上的压力表4的数值变化对自身的开闭状态进行控制,第一阀体101以及第三阀体103能够根据同一跟试验管3上的第二阀体102的开闭状态对自身的开闭状态进行控制。The
密闭性试验装置正常使用时,第一阀体101以及第二阀体102均为常开状态,第三阀体103为常闭状态;在密闭性试验开始后,当第二阀体102上的压力表4上的数值发生变化时,第二阀体102将切换为关闭状态;且当某第二阀体102关闭后,同一试验管3上的第一阀体101也将关闭,且对应备用管8上的第三阀体103将切换为打开状态。When the airtightness test device is in normal use, the
本申请实施例一种密闭性试验装置的实施原理为:The implementation principle of a kind of airtight test device in the embodiment of the present application is:
在密闭性试验的过程中,当存在待试验对象6发生渗漏时,无需试验人员去找到发生渗漏的待试验对象6,并控制对应的第一阀体101、第二阀体102以及第三阀体103打开或关闭;第一阀体101、第二阀体102以及第三阀体103均能够根据是否出现渗漏来改变自身的开闭状态,能够自动使发生渗漏的待试验对象6将停止密闭性试验,而其他待试验对象6能够继续正常进行密闭性试验。During the airtightness test, when there is leakage in the
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.
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