CN218910544U - An electrolyzed water plate with radial flow field channels - Google Patents
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 239000003792 electrolyte Substances 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 239000007772 electrode material Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims abstract description 6
- 230000005855 radiation Effects 0.000 claims description 5
- 238000005868 electrolysis reaction Methods 0.000 abstract description 17
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 13
- 239000001257 hydrogen Substances 0.000 abstract description 13
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000012546 transfer Methods 0.000 abstract description 10
- 239000012530 fluid Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 abstract description 3
- 230000008676 import Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000005514 two-phase flow Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- -1 Polytetrafluoroethylene Polymers 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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Abstract
本实用新型属于电解水制氢技术领域,公布了一种具有辐射型流场流道的电解水极板,主要由外圈电极框架和极板一体形成;外圈电极框架上设置有多个气液出口、多个电解液进口、法兰密封线和用于放置隔膜材料及电极材料对应的下陷台阶;电解水极板双侧面均设有辐射型流场流道、气液出口和电解液进口。根据电解液流体流动特性及流体传热传质效果,双极板通过圆环矩形凸起构成辐射型流畅结构。双层密度辐射型流场为双极板外环矩形凸起密度大、内环矩形凸起密度小,构成双层密度的辐射型流道流场的双极板。本实用新型通过巧妙的流场设计,增加了与电极材料的导电面积,增大电解液的流速的同时,提高了流体流动传热传质效率,降低了电解槽工作能耗。
The utility model belongs to the technical field of hydrogen production by electrolysis of water, and discloses an electrolysis water pole plate with a radial flow field flow channel, which is mainly formed by an outer ring electrode frame and a pole plate; the outer ring electrode frame is provided with a plurality of gas Liquid outlets, multiple electrolyte inlets, flange sealing lines, and sunken steps for placing diaphragm materials and electrode materials; both sides of the electrolytic water plate are equipped with radial flow field channels, gas-liquid outlets, and electrolyte import. According to the fluid flow characteristics of the electrolyte and the heat and mass transfer effects of the fluid, the bipolar plate forms a radiating smooth structure through circular rectangular protrusions. The double-density radial flow field is a bipolar plate with a bipolar plate with a high density of rectangular protrusions on the outer ring and a small density of rectangular protrusions on the inner ring, forming a double-density radial flow field. The utility model increases the conductive area with the electrode material through the ingenious design of the flow field, increases the flow rate of the electrolyte, improves the heat transfer efficiency of the fluid flow, and reduces the working energy consumption of the electrolytic cell.
Description
技术领域technical field
本实用新型属于电解水制氢技术领域,具体地涉及一种具有多层辐射型流道流场的电极板。The utility model belongs to the technical field of hydrogen production by electrolysis of water, and in particular relates to an electrode plate with a multi-layer radial flow channel flow field.
背景技术Background technique
电解水制氢包括碱性电解水制氢、质子交换膜电解水制氢、固体氧化物电解水制氢。碱性水电解制氢相对于其他两种电解制氢技术来说具有商业化广泛、技术成熟度高、设备成本低、产氢规模大、使用寿命长等优点。碱性水电解制氢的工作温度适中,同时对材料的选择、密封和运行控制的要求没有那么苛刻。Hydrogen production by electrolysis of water includes alkaline electrolysis of water for hydrogen production, proton exchange membrane electrolysis of water for hydrogen production, and solid oxide electrolysis of water for hydrogen production. Compared with the other two electrolytic hydrogen production technologies, alkaline water electrolysis hydrogen production has the advantages of extensive commercialization, high technology maturity, low equipment cost, large-scale hydrogen production, and long service life. The working temperature of alkaline water electrolysis hydrogen production is moderate, and the requirements for material selection, sealing and operation control are not so strict.
目前国内外碱性电解水槽均是采用流场双极板+阴极集电极+电解隔膜+阳极集电极+流场双极板这种压滤式结构作为电解单元。采用聚四氟乙烯(PTFE)作为密封材料,在大型电解槽中大多使用凹凸冲压板与板框焊接作为流场双极板,其独特的球型凹凸提高了碱液流速、电流密度及温度分布的均匀度。但仍存在模具成本高、加工难度大、碱液存量大导致流速低、滞气现象严重、电流密度低、单位能耗高等缺点限制碱水制氢技术的发展。At present, alkaline electrolysis tanks at home and abroad adopt the filter-press structure of flow field bipolar plate + cathode collector + electrolytic diaphragm + anode collector + flow field bipolar plate as the electrolysis unit. Polytetrafluoroethylene (PTFE) is used as the sealing material. Most of the large electrolytic cells use concave-convex stamping plates and plate frames welded as flow field bipolar plates. The unique spherical concave-convex improves the flow rate, current density and temperature distribution of lye. of evenness. However, there are still disadvantages such as high mold cost, high processing difficulty, low flow rate due to large lye stock, serious gas stagnation, low current density, and high unit energy consumption, which limit the development of alkaline water hydrogen production technology.
基于上述碱性电解水制氢中极板所带来的技术问题,本实用新型以现有电解水极板外框结构为基础,提出一种新型的内部具有辐射型流场流道的电解水极板。Based on the above-mentioned technical problems caused by the polar plate in alkaline electrolyzed water hydrogen production, this utility model proposes a new type of electrolyzed water with a radial flow field flow channel inside, based on the outer frame structure of the existing electrolyzed water plate plate.
实用新型内容Utility model content
本实用新型就是针对上述问题,弥补现有技术的不足,提供了一种具有双层密度的辐射型流道流场的电极板。本实用新型能够提高碱液流速,提高极板与集电极导电面积,进而在同等条件下降低电解小室电压,提升设备电解效率,降低单位能耗。The utility model aims at the above problems, makes up for the deficiencies of the prior art, and provides an electrode plate with a double-layer density radial channel flow field. The utility model can increase the flow rate of the lye, increase the conductive area of the polar plate and the collector electrode, further reduce the voltage of the electrolysis chamber under the same conditions, improve the electrolysis efficiency of the equipment, and reduce the unit energy consumption.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种具有辐射型流场流道的电解水极板,主要由外圈电极框架和极板一体形成;外圈电极框架上设置有多个气液出口1、多个电解液进口7、法兰密封线2和用于放置隔膜材料及电极材料对应的下陷台阶;电解水极板的双侧面均设有辐射型流场流道;An electrolyzed water plate with a radial flow field flow channel, which is mainly formed by an outer electrode frame and an electrode plate; the outer electrode frame is provided with a plurality of gas-
辐射型流场流道主要由排布在极板上的矩形凸起分割构成,矩形凸起分为外环高密度矩形凸起5和内环低密度矩形凸起6;极板的半径为R,从内向外每R/10为一组;第一组为流道,第二组到第十组均由凸起和流道组成,凸起和流道等间距交替排布;第二组到第四组环向分为九组,也是凸起和流道等间距交替排布;第五组到第十组环向分为三十六组,也是凸起和流道等间距交替排布。The radial flow field flow channel is mainly composed of rectangular protrusions arranged on the pole plate. The rectangular protrusions are divided into high-density
电极材料和双极板表面之间形成的腔内构成流场的垂直空间,矩形凸起之间构成流道的水平空间,电解液通过多个进口进入流场空间进行电解反应,最终气液从所述多个出口流出构成了一个小室的电解反应过程。The cavity formed between the electrode material and the surface of the bipolar plate forms the vertical space of the flow field, and the horizontal space of the flow channel is formed between the rectangular protrusions. The electrolyte enters the flow field space through multiple inlets for electrolytic reaction, and finally the gas and liquid flow from The electrolytic reaction process that flows out of the multiple outlets constitutes a small chamber.
本实验新型的有益效果:The novel beneficial effect of this experiment:
本实用新型开创性地使用了双层辐射密度流场,根据电解液流体流动特性及流体传热传质效果,双极板通过圆环矩形凸起构成辐射型流畅结构。所述双层密度辐射型流场为双极板外环矩形凸起密度大、内环矩形凸起密度小,构成所述双层密度的辐射型流道流场的双极板。The utility model pioneeringly uses a double-layer radiation density flow field, and according to the flow characteristics of the electrolyte fluid and the heat and mass transfer effect of the fluid, the bipolar plate forms a radiation-type smooth structure through circular rectangular protrusions. The double-density radial flow field is a bipolar plate with a high density of rectangular protrusions on the outer ring and a small density of rectangular protrusions on the inner ring of the bipolar plate, forming the double-density radial flow field of the bipolar plate.
本实用新型把流场流道设计成内外双层密度分布的辐射型流道,在有循环泵驱动的电解液流过时,外环高密度矩形凸起会对所述进口进行电解液分流,增大电解液流速,外环形成局部负压,吸引电解产生的气泡快速脱离电极表面,汇入外环流道及所述出口;内环低密度矩形凸起增大了流经电解液的涡旋空间,有利于双相流的传质传热。In the utility model, the flow field flow channel is designed as a radial flow channel with double-layer density distribution inside and outside. When the electrolyte driven by the circulating pump flows through, the high-density rectangular protrusion on the outer ring will shunt the electrolyte at the inlet, increasing the flow rate of the electrolyte. Large electrolyte flow rate, the outer ring forms a local negative pressure, attracting the bubbles generated by electrolysis to quickly leave the electrode surface and merge into the outer ring flow channel and the outlet; the inner ring low-density rectangular protrusions increase the vortex flowing through the electrolyte The space is conducive to the mass transfer and heat transfer of two-phase flow.
进一步地,本实用新型通过巧妙的流场设计,增加了与所述电极材料的导电面积,增大电解液的流速的同时,提高了流体流动传热传质效率,降低了电解槽工作能耗。在一个实施例中,采用所述实用新型的装置在65℃的工作温度下,电流密度即可达到4200A·m-2,最高能耗低至4.2kWh/Nm3,低于市面上普遍的极板性能(≥4.3kWh/Nm3@4000A·m-2)。Furthermore, the utility model increases the conductive area with the electrode material through the ingenious design of the flow field, increases the flow rate of the electrolyte, improves the heat and mass transfer efficiency of the fluid flow, and reduces the energy consumption of the electrolytic cell . In one embodiment, using the device of the utility model at a working temperature of 65°C, the current density can reach 4200A·m -2 , and the highest energy consumption is as low as 4.2kWh/Nm 3 , which is lower than the extremely Board performance (≥4.3kWh/Nm 3 @4000A·m -2 ).
附图说明Description of drawings
图1是本实用新型的电极板整体结构正视图。Fig. 1 is a front view of the overall structure of the electrode plate of the present invention.
图2是本实用新型内外双层密度分布的辐射型流道的部分放大示意图。Fig. 2 is a partially enlarged schematic diagram of the radial flow channel with inner and outer double-layer density distribution of the utility model.
图3是本实用新型的整体结构侧视剖面图。Fig. 3 is a side sectional view of the overall structure of the utility model.
图4是本实用新型的隔膜与电极材料构成单个小室组合的组装示意图。Fig. 4 is a schematic diagram of the assembly of a single cell composed of a diaphragm and electrode material of the present invention.
图5是本实用新型一个实施例的加工实物图。Fig. 5 is a processing physical diagram of an embodiment of the present invention.
图中:1气液出口;2极板密封线;3放置隔膜材料下陷台阶;4放置电极材料下陷台阶;5外环高密度矩形凸起;6内环低密度矩形凸起;7电解液进口;8聚四氟垫片;9电极材料;10隔膜材料。In the figure: 1 gas-liquid outlet; 2 plate sealing line; 3 place diaphragm material sinking steps; 4 place electrode material sinking steps; 5 outer ring high-density rectangular protrusions; 6 inner ring low-density rectangular protrusions; 7 electrolyte inlet ; 8 PTFE gaskets; 9 electrode materials; 10 diaphragm materials.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
如图1所示,本实施方式提供了一种具有双层密度的辐射型流道流场的电极板,其中所述外圈电极框架设置有多个气液出口1和多个电解液进口7,此外还设置有法兰密封线2和放置隔膜材料及电极材料的下陷台阶3、4。As shown in Figure 1, this embodiment provides an electrode plate with a double-layer density radial channel flow field, wherein the outer ring electrode frame is provided with a plurality of gas-
如图2、3所示,本实施例在所述内圈辐射型流场双极板设置有外环高密度矩形凸起5和内环低密度矩形凸起6。本实施例双侧均设置有辐射型流场、氢氧分离的气液出口1和电解液进口7,可以实现压滤式布局电解小室组合结构。As shown in Figures 2 and 3, in this embodiment, the outer ring high-density
所述外圈电极框架与内圈流场双极板为一体切削成型的加工方式,省去了双极板与板框的焊接工艺,不会因为流场结构形状复杂而提升加工成本。独特的内外环双密度辐射型流场5、6易通过方向与电解腔内气液流动方向保持一致。根据实施方式要求,可以对电极板整体尺寸做适应性调整,以满足电解槽结构的多元化设计。The outer ring electrode frame and the inner ring flow field bipolar plate are integrally cut and formed, which saves the welding process of the bipolar plate and the plate frame, and does not increase the processing cost due to the complicated shape of the flow field structure. The unique inner and outer ring double-density
在这一实施例中,电解液通过外部循环泵的驱动从三个方向进口7进入辐射型流场空腔内,外环高密度矩形凸起5会对所述进口进行电解液分流,增大电解液流速,外环形成局部负压,吸引电解产生的气泡快速脱离电极表面,汇入外环流道及所述出口;内环低密度矩形凸起6增大了流经电解液的涡旋空间,有利于双相流的传质传热。气液混流最终通过三个出口1从流场中排出汇聚到外部管路,形成一个循环。In this embodiment, the electrolyte enters the cavity of the radial flow field from three
如图5所示,在此实施例中,辐射场流道技术参数为:极板的半径为300mm,从内向外每30mm为一组;第一组为流道,第二组到第十组均由凸起和流道组成,凸起和流道等间距交替排布;第二组到第四组环向分为九组,也是凸起和流道等间距交替排布;第五组到第十组环向分为三十六组,也是凸起和流道等间距交替排布。特殊的,该实施例对外框进出口1、7与外环流道做了匹配处理来避免干涉。As shown in Figure 5, in this embodiment, the technical parameters of the radiation field flow channel are: the radius of the pole plate is 300 mm, and every 30 mm from the inside to the outside is a group; the first group is the flow channel, and the second group to the tenth group They are all composed of protrusions and flow channels, and the protrusions and flow channels are arranged alternately at equal intervals; the second group to the fourth group are divided into nine groups in the circumferential direction, and the protrusions and flow channels are also arranged alternately at equal intervals; The tenth group is divided into thirty-six groups in the circumferential direction, and the projections and flow channels are also arranged alternately at equal intervals. In particular, in this embodiment, the inlets and
在这一实施例中,电解液通过外部循环泵的驱动从三个方向进口7进入辐射型流场空腔内,外环高密度矩形凸起5会对所述进口进行电解液分流,增大电解液流速,外环形成局部负压,吸引电解产生的气泡快速脱离电极表面,汇入外环流道及所述出口;内环低密度矩形凸起6增大了流经电解液的涡旋空间,有利于双相流的传质传热。气液混流最终通过三个出口1从流场中排出汇聚到外部管路,形成一个循环。In this embodiment, the electrolyte enters the cavity of the radial flow field from three
可以理解的是,以上关于本实用新型的具体描述,仅用于说明本实用新型而并非受限于本实用新型实施方式所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本实用新型进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本实用新型的保护范围之内。It can be understood that the above specific description of the utility model is only used to illustrate the utility model and is not limited to the technical solutions described in the implementation of the utility model. Those of ordinary skill in the art should understand that they can still understand the utility model Modifications or equivalent replacements are carried out to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present utility model.
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| CN119465197A (en) * | 2023-08-11 | 2025-02-18 | 中国科学院大连化学物理研究所 | An electrolytic cell |
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| CN116445952A (en) * | 2023-05-15 | 2023-07-18 | 陕西清能动力科技有限公司 | Gradient Partitioning Lattice Flow Field Structure of Electrolyzer |
| CN116575053A (en) * | 2023-05-17 | 2023-08-11 | 上海电气集团股份有限公司 | Pole plate, electrolytic unit and electrolytic cell of electrolytic cell |
| CN119465197A (en) * | 2023-08-11 | 2025-02-18 | 中国科学院大连化学物理研究所 | An electrolytic cell |
| CN119144974A (en) * | 2024-11-21 | 2024-12-17 | 山东海氢能源科技有限公司 | Concave-convex flange type high-voltage water electrolysis hydrogen production electrode frame and electrolysis unit |
| CN119980290A (en) * | 2025-03-17 | 2025-05-13 | 南京碳清汽车新能源科技有限公司 | A square hydrogen production electrolyzer with high-density hydrogen and oxygen flow channels |
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