CN218904466U - Novel large plate clamp - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及机械设备技术领域,具体为一种新型大板夹具。The utility model relates to the technical field of mechanical equipment, in particular to a novel large plate clamp.
背景技术Background technique
随着工业水平的不断发展,很多行业都需要加工大板,大板和一般加工件的区别是:大板呈方形结构,尺寸大,厚度薄,在加工过程中容易发生损坏,这样不仅浪费了生产时间,还大大增加了生产成本,造成资源浪费的现象。现如今,市面上大多数大板夹具结构都比较简单,对于待加工件的夹持效果不佳,容易发生损坏,且不能精准地将待加工件夹持在指定位置,造成加工位置出现偏差,同时自动化程度不够,生产效率不高。With the continuous development of the industrial level, many industries need to process large slabs. The difference between large slabs and general processed parts is that large slabs are square in structure, large in size and thin in thickness, and are prone to damage during processing, which not only wastes The production time also greatly increased the production cost, resulting in a waste of resources. Nowadays, most large plate clamps on the market are relatively simple in structure, and the clamping effect on the workpiece to be processed is not good, and it is prone to damage, and it cannot accurately clamp the workpiece to be processed at the specified position, resulting in deviation of the processing position. At the same time, the degree of automation is not enough, and the production efficiency is not high.
根据对比文件(专利名称:稳固型板材夹具,授权公告号为:CN108723836A,申请号为CN201810865676.5),该稳固型板材夹具虽然具有一定的夹持紧固性,但是整体结构过于简单,没有保护待加工件的装置,容易造成待加工件的损坏,也无法实现精准定位,后期需要人工调整加工位置,且整个过程都需要人工完成,自动化程度太低,生产效率慢。According to the comparative document (patent name: stable plate clamp, authorized announcement number: CN108723836A, application number CN201810865676.5), although the stable plate clamp has certain clamping and fastening properties, the overall structure is too simple and there is no protection The device of the workpiece to be processed is easy to cause damage to the workpiece to be processed, and it is impossible to achieve precise positioning. The processing position needs to be adjusted manually in the later stage, and the entire process needs to be completed manually. The degree of automation is too low and the production efficiency is slow.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种新型大板夹具,以解决上述背景中提出的稳固型板材夹具虽然具有一定的夹持紧固性,但是整体结构过于简单,没有保护待加工件的装置,容易造成待加工件的损坏,也无法实现精准定位,后期需要人工调整加工位置,且整个过程都需要人工完成,自动化程度太低,生产效率慢的问题,便于使用。Aiming at the deficiencies of the prior art, the utility model provides a new type of large plate clamp to solve the problem that although the stable plate clamp proposed in the above background has certain clamping fastness, the overall structure is too simple and there is no protection to be processed. The device of the parts is easy to cause damage to the parts to be processed, and it is impossible to achieve accurate positioning. The processing position needs to be adjusted manually in the later stage, and the whole process needs to be completed manually. The degree of automation is too low and the production efficiency is slow. It is easy to use.
(二)技术方案(2) Technical solution
为实现上述目的,本实用新型提供如下技术方案:一种新型大板夹具,包括底板,所述底板的上端固定连接有立板,所述立板的背面固定安装有加强立板,所述立板正面的中心位置设置有导向块和双向压紧装置,所述立板正面的上端共设置有两个相同的防跌落装置,所述立板正面共设置有三个相同的推缸,其中两个推缸位于立板正面的上端,另外一个推缸位于立板正面的左下端,所述立板正面的右下端设置有定位座,所述立板正面共设置有五个相同的气动压紧装置,且其中两个气动压紧装置位于立板正面的左端,其中两个气动压紧装置位于立板正面的右端,另外一个气动压紧装置位于立板正面的上端,所述底板的中间位置设置有推进固定装置,所述立板的顶端固定安装有旋转装置,所述旋转装置与龙门架的顶端相连接,加强立板保证了立板的稳固性,底板与对应的设备之间为转动连接,龙门架起到了对整体设备的支撑作用,底板中间位置设置的推进固定装置中的推头结构和待加工件底部的凹槽结构相适配,推进固定装置运行后,推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用;In order to achieve the above purpose, the utility model provides the following technical solutions: a new type of large plate clamp, including a bottom plate, the upper end of the bottom plate is fixedly connected with a vertical plate, the back of the vertical plate is fixedly installed with a reinforced vertical plate, the vertical plate The central position of the front of the board is provided with a guide block and a two-way pressing device. The upper end of the front of the vertical board is provided with two identical anti-drop devices. The front of the vertical board is provided with three identical push cylinders, two of which are The push cylinder is located at the upper end of the front of the vertical board, the other push cylinder is located at the lower left end of the front of the vertical board, the lower right end of the front of the vertical board is provided with a positioning seat, and the front of the vertical board is provided with five identical pneumatic pressing devices , and two of the pneumatic compression devices are located at the left end of the front of the vertical board, two of the pneumatic compression devices are located at the right end of the front of the vertical board, and the other pneumatic compression device is located at the upper end of the front of the vertical board, and the middle position of the bottom plate is set There is a propulsion and fixing device, the top of the vertical plate is fixed with a rotating device, and the rotating device is connected to the top of the gantry frame, the reinforced vertical plate ensures the stability of the vertical plate, and the bottom plate is connected with the corresponding equipment by rotation , the gantry plays a supporting role for the overall equipment, the structure of the push head in the propulsion fixture set in the middle of the bottom plate is compatible with the groove structure at the bottom of the workpiece to be processed, after the propulsion fixture operates, the push head gradually moves inward , until it fits closely with the groove at the bottom of the workpiece to achieve a fixed effect;
所述双向压紧装置包括有固定底座一、缸体一、压板一和压块一,所述固定底座一固定连接在立板的正面,所述固定底座一的正面固定连接有缸体一,所述缸体一的末端转动连接有压板一,所述压板一的两端固定连接有压块一,双向压紧装置中的压板一在未运行时处于收起状态,既压板一的两端指向为竖直方向,当待加工件被推缸推到定位座的位置后,缸体一带动压板一转动到水平方向,并逐渐向内收紧,两端的压块一接触到待加工件孔洞边缘的表面,直至将其固定;The two-way pressing device includes a
所述气动压紧装置包括有固定底座二、缸体二、压板二和压块二,所述固定底座二固定连接在立板的正面,所述固定底座二的正面固定连接有缸体二,所述缸体二的末端转动连接有压板二,所述压板二的两端固定连接有压块二,气动压紧装置中的压板二在未运行时处于收起状态,既处于远离立板中心的位置,当待加工件被双向压紧装置固定好之后,缸体二带动压板二转动到待加工件的前方,并逐渐向内收紧,压块二接触到待加工件的表面,直至固定住待加工件;The pneumatic pressing device includes a
所述推缸包括有固定底座三、缸体三和推块,所述固定底座三固定连接在立板的正面,所述缸体三固定连接在固定底座三的中间位置,所述缸体三的末端固定连接有推块,推缸中的缸体三可以带动推块在竖直方向上做伸缩运动,当待加工件被导向块和防跌落装置初步固定后,推缸开始运行,并将待加工件推动到定位座的位置,实现精准定位;The push cylinder includes a fixed base three, a cylinder body three and a push block, the fixed base three is fixedly connected to the front of the vertical plate, the cylinder body three is fixedly connected to the middle position of the fixed base three, and the cylinder body three There is a push block fixedly connected to the end of the push cylinder. The cylinder body three in the push cylinder can drive the push block to do telescopic movement in the vertical direction. When the workpiece to be processed is initially fixed by the guide block and the anti-drop device, the push cylinder starts to run and The workpiece to be processed is pushed to the position of the positioning seat to achieve precise positioning;
所述旋转装置包括有固定底座四、转子和定子,所述固定底座四固定连接在立板的顶端,所述转子的底部与固定底座四的顶端固定连接,所述转子与定子之间为转动连接,所述定子的顶端固定连接在龙门架的顶端,通过设置旋转装置,使得底板、立板以及立板上的其他组件可以360度转动,可以满足不同条件的生产需求,使用场景更加丰富。The rotating device includes a
优选的,所述导向块的宽度略小于待加工件中心孔洞的宽度,所述缸体一的宽度略小于待加工件中心孔洞的宽度,所述压板一的长度大于待加工件中心孔洞的宽度,导向块穿插进待加工件的中心孔洞内,限制了待加工件的横向位移,同时双向压紧装置中的压板一起到了对待加工件的中心孔洞边缘的紧固作用。Preferably, the width of the guide block is slightly smaller than the width of the central hole of the workpiece to be processed, the width of the
优选的,所述防跌落装置以立板的竖向中心线为对称轴对称分布在立板正面上端的左右两侧,防跌落装置的作用是在压紧装置还没有介入的时候,可以起到对待加工件顶端的简单固定,防止待加工件因固定不稳,而发生跌落的危险。Preferably, the anti-falling devices are symmetrically distributed on the left and right sides of the upper end of the front of the vertical plate with the vertical center line of the vertical plate as the symmetrical axis. The simple fixing of the top of the workpiece to be processed prevents the risk of falling of the workpiece due to unstable fixation.
优选的,所述五个相同的气动压紧装置呈“Y”字型分布在立板的正面,其中四个气动压紧装置以立板的竖向中心线为对称轴对称分布在立板正面的左右两端,其中一个气动压紧装置位于立板上端的中心位置,五个气动压紧装置保证了对待加工件的夹持效果。Preferably, the five identical pneumatic compression devices are distributed on the front of the vertical plate in a "Y" shape, and four of the pneumatic compression devices are symmetrically distributed on the front of the vertical plate with the vertical center line of the vertical plate as the axis of symmetry At the left and right ends of the stand, one of the pneumatic clamping devices is located at the center of the upper end of the vertical plate, and five pneumatic clamping devices ensure the clamping effect of the workpiece to be processed.
优选的,所述龙门架内侧的宽度大于底板和立板外侧的宽度,所述旋转装置位于龙门架顶端的中间位置,这样的设计使得旋转装置在带动底板、立板和其他组件一起转动时,不会碰到龙门架,保证了整体设备的正常运行。Preferably, the width of the inside of the gantry frame is greater than the width of the bottom plate and the outside of the vertical plate, and the rotating device is located in the middle of the top of the gantry frame. Such a design makes the rotating device drive the bottom plate, vertical plate and other components to rotate together. It will not touch the gantry, which ensures the normal operation of the overall equipment.
优选的,所述压块一、压块二和推块均为橡胶材质,通过采用橡胶材质,避免了双向压紧装置、气动压紧装置和推缸与待加工件之间的硬性接触,有效防止了待加工件的损坏。Preferably, the first briquetting block, the second briquetting block and the push block are all made of rubber, and by using the rubber material, the rigid contact between the two-way pressing device, the pneumatic pressing device, the push cylinder and the workpiece to be processed is avoided, effectively Damage to the workpiece to be processed is prevented.
与现有技术相比,本实用新型提供了一种新型大板夹具,具备以下有益效果:Compared with the prior art, the utility model provides a new large plate clamp, which has the following beneficial effects:
1、该新型大板夹具通过设置有导向块、推缸和定位座,可以实现对待加工件的精准定位,有效避免了加工时因定位不准而会出现的误差;1. The new type of large plate fixture can realize the precise positioning of the workpiece to be processed by being equipped with guide blocks, push cylinders and positioning seats, effectively avoiding errors caused by inaccurate positioning during processing;
2、该新型大板夹具通过设置有防跌落装置、双向压紧装置、气动压紧装置和推进固定装置,可以对待加工的四周和中心孔洞边缘进行充分固定,夹持效果优良;2. The new type of large plate clamp is equipped with anti-drop device, two-way pressing device, pneumatic pressing device and pushing and fixing device, which can fully fix the surrounding area and the edge of the center hole to be processed, and the clamping effect is excellent;
3、该新型大板夹具中的压块一、压块二和推块均为橡胶材质,避免了与待加工件之间的硬性接触,有效防止了待加工件的损坏;3. The
4、该新型大板夹具的整体运行流程简单且科学合理,自动化程度高,可以提升生产效率,节约成本。4. The overall operation process of the new large plate fixture is simple, scientific and reasonable, with a high degree of automation, which can improve production efficiency and save costs.
附图说明Description of drawings
图1为本实用新型立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;
图2为本实用新型正视结构示意图;Fig. 2 is a schematic diagram of the front view structure of the utility model;
图3为本实用新型右视结构示意图;Fig. 3 is the utility model right-view structure diagram;
图4为本实用新型双向压紧装置立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the bidirectional pressing device of the present invention;
图5为本实用新型防跌落装置立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the anti-drop device of the present invention;
图6为本实用新型推缸立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the push cylinder of the utility model;
图7为本实用新型定位座立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the positioning seat of the present invention;
图8为本实用新型气动压紧装置立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the utility model pneumatic pressing device;
图9为本实用新型推进固定装置立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the propulsion and fixing device of the present invention;
图10为本实用新型旋转装置立体结构示意图。Fig. 10 is a schematic diagram of the three-dimensional structure of the rotating device of the present invention.
其中:1、底板;2、立板;3、加强立板;4、导向块;5、双向压紧装置;501、固定底座一;502、缸体一;503、压板一;504、压块一;6、防跌落装置;7、推缸;701、固定底座三;702、缸体三;703、推块;8、定位座;9、气动压紧装置;901、固定底座二;902、缸体二;903、压板二;904、压块二;10、推进固定装置;11、旋转装置;1101、固定底座四;1102、转子;1103、定子;12、龙门架。Among them: 1. Bottom plate; 2. Vertical plate; 3. Reinforced vertical plate; 4. Guide block; 5. Two-way pressing device; 501.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-10,本实用新型提供一种技术方案:一种新型大板夹具,包括底板1,底板1的上端固定连接有立板2,立板2的背面固定安装有加强立板3,立板2正面的中心位置设置有导向块4和双向压紧装置5,立板2正面的上端共设置有两个相同的防跌落装置6,立板2正面共设置有三个相同的推缸7,其中两个推缸7位于立板2正面的上端,另外一个推缸7位于立板2正面的左下端,立板2正面的右下端设置有定位座8,立板2正面共设置有五个相同的气动压紧装置9,且其中两个气动压紧装置9位于立板2正面的左端,其中两个气动压紧装置9位于立板2正面的右端,另外一个气动压紧装置9位于立板2正面的上端,底板1的中间位置设置有推进固定装置10,立板2的顶端固定安装有旋转装置11,旋转装置11与龙门架12的顶端相连接,加强立板3保证了立板2的稳固性,底板1与对应的设备之间为转动连接,龙门架12起到了对整体设备的支撑作用,底板1中间位置设置的推进固定装置10中的推头结构和待加工件底部的凹槽结构相适配,推进固定装置10运行后,推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用;Please refer to Figure 1-10, the utility model provides a technical solution: a new type of large plate fixture, including a base plate 1, the upper end of the base plate 1 is fixedly connected with a vertical plate 2, and the back of the vertical plate 2 is fixedly installed with a reinforcing vertical plate 3 , the central position of the front of the vertical board 2 is provided with a guide block 4 and a two-way pressing device 5, and the upper end of the vertical board 2 is provided with two identical anti-drop devices 6, and the front of the vertical board 2 is provided with three identical push cylinders 7, wherein two push cylinders 7 are positioned at the upper end of the vertical plate 2 front, and another push cylinder 7 is positioned at the left lower end of the vertical plate 2 front, and the lower right end of the vertical plate 2 front is provided with a positioning seat 8, and the vertical plate 2 front is provided with a total of Five identical pneumatic compression devices 9, and wherein two pneumatic compression devices 9 are positioned at the left end of the vertical plate 2 front, and wherein two pneumatic compression devices 9 are positioned at the right end of the vertical plate 2 front, and another pneumatic compression device 9 Located at the upper end of the front of the vertical plate 2, the middle position of the base plate 1 is provided with a propulsion fixing device 10, and the top of the vertical plate 2 is fixedly equipped with a rotating device 11, and the rotating device 11 is connected with the top of the gantry frame 12, and the reinforced vertical plate 3 ensures The stability of the vertical plate 2, the rotation connection between the bottom plate 1 and the corresponding equipment, the gantry 12 plays a role in supporting the overall equipment, the pushing head structure and the workpiece to be processed in the propulsion and fixing device 10 set in the middle of the bottom plate 1 The groove structure at the bottom is compatible, and after the pushing and fixing device 10 is operated, the push head gradually moves inward until it fits closely with the groove at the bottom of the workpiece to achieve the fixing effect;
双向压紧装置5包括有固定底座一501、缸体一502、压板一503和压块一504,固定底座一501固定连接在立板2的正面,固定底座一501的正面固定连接有缸体一502,缸体一502的末端转动连接有压板一503,压板一503的两端固定连接有压块一504,气动压紧装置9包括有固定底座二901、缸体二902、压板二903和压块二904,固定底座二901固定连接在立板2的正面,固定底座二901的正面固定连接有缸体二902,缸体二902的末端转动连接有压板二903,压板二903的两端固定连接有压块二904,推缸7包括有固定底座三701、缸体三702和推块703,固定底座三701固定连接在立板2的正面,缸体三702固定连接在固定底座三701的中间位置,缸体三702的末端固定连接有推块703,旋转装置11包括有固定底座四1101、转子1102和定子1103,固定底座四1101固定连接在立板2的顶端,转子1102的底部与固定底座四1101的顶端固定连接,转子1102与定子1103之间为转动连接,定子1103的顶端固定连接在龙门架12的顶端,双向压紧装置5中的压板一503在未运行时处于收起状态,既压板一503的两端指向为竖直方向,当待加工件被推缸7推到定位座8的位置后,缸体一502带动压板一503转动到水平方向,并逐渐向内收紧,两端的压块一504接触到待加工件孔洞边缘的表面,直至将其固定,气动压紧装置9中的压板二903在未运行时处于收起状态,既处于远离立板2中心的位置,当待加工件被双向压紧装置5固定好之后,缸体二902带动压板二903转动到待加工件的前方,并逐渐向内收紧,压块二904接触到待加工件的表面,直至固定住待加工件,推缸7中的缸体三702可以带动推块703在竖直方向上做伸缩运动,当待加工件被导向块4和防跌落装置6初步固定后,推缸7开始运行,并将待加工件推动到定位座8的位置,实现精准定位,通过设置旋转装置11,使得底板1、立板2以及立板2上的其他组件可以360度转动,可以满足不同条件的生产需求,使用场景更加丰富;The two-way
导向块4的宽度略小于待加工件中心孔洞的宽度,缸体一502的宽度略小于待加工件中心孔洞的宽度,压板一503的长度大于待加工件中心孔洞的宽度,防跌落装置6以立板2的竖向中心线为对称轴对称分布在立板2正面上端的左右两侧,五个相同的气动压紧装置9呈“Y”字型分布在立板2的正面,其中四个气动压紧装置9以立板2的竖向中心线为对称轴对称分布在立板2正面的左右两端,其中一个气动压紧装置9位于立板2上端的中心位置,龙门架12内侧的宽度大于底板1和立板2外侧的宽度,旋转装置11位于龙门架12顶端的中间位置,压块一504、压块二904和推块703均为橡胶材质,导向块4穿插进待加工件的中心孔洞内,限制了待加工件的横向位移,同时双向压紧装置5中的压板一503起到了对待加工件的中心孔洞边缘的紧固作用,防跌落装置6的作用是在压紧装置还没有介入的时候,可以起到对待加工件顶端的简单固定,防止待加工件因固定不稳,而发生跌落的危险,五个气动压紧装置9保证了对待加工件的夹持效果,龙门架12内侧的宽度大于底板1和立板2外侧的宽度,使得旋转装置11在带动底板1、立板2和其他组件一起转动时,不会碰到龙门架12,保证了整体设备的正常运行,通过采用橡胶材质,避免了双向压紧装置5、气动压紧装置9和推缸7与待加工件之间的硬性接触,有效防止了待加工件的损坏。The width of the
工作原理:首先,将待加工件的中心孔洞对准导向块4,并将待加工件放在立板2的正面,此时防跌落装置6会将待加工件的顶端固定住,防止待加工件因固定不稳而发生跌落,然后通过电脑来启动推缸7,缸体三702带动推块703在水平或竖直方向上做伸缩运动,并将待加工件推动到定位座8的位置,实现精准定位,然后通过电脑来启动双向压紧装置5,缸体一502带动压板一503从竖直方向转动到水平方向,并逐渐向内收紧,两端的压块一504接触到待加工件孔洞边缘的表面,直至将其固定,同时通过电脑来启动气动压紧装置9,缸体二902带动压板二903转动到待加工件的前方,并逐渐向内收紧,压块二904接触到待加工件的表面,直至固定住待加工件,同时通过电脑来启动推进固定装置10,此时推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用,这样待加工的四周和中心孔洞边缘都得到了充分的固定,使用过程中可以通过电脑来控制旋转装置11的转动,旋转装置11的定子1103固定连接在龙门架12的顶端,定子1103和转子1102之间为转动连接,转子1102的末端固定在固定底座四1101上,固定底座四1101固定安装在立板2的顶端,底板1与对应的设备之间为转动连接,龙门架12起到了对整体设备的支撑作用,因此立板2及其他立板2上的组件可以360度转动,使用场景更加丰富,加工完成后,通过电脑来终止双向压紧装置5、推缸7、气动压紧装置9和推进固定装置10的运行,然后将成品从立板2上取出即可。Working principle: First, align the central hole of the workpiece to be processed with the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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