CN218904466U - Novel large plate clamp - Google Patents

Novel large plate clamp Download PDF

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CN218904466U
CN218904466U CN202223122347.2U CN202223122347U CN218904466U CN 218904466 U CN218904466 U CN 218904466U CN 202223122347 U CN202223122347 U CN 202223122347U CN 218904466 U CN218904466 U CN 218904466U
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plate
vertical plate
vertical
fixedly connected
fixed base
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张良进
赵博宇
方水洪
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Ningbo Zhisi Intelligent Manufacturing Co.,Ltd.
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Ningbo Beilun Yongchuang Machinery Manufacturing Co ltd
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Abstract

The utility model relates to the technical field of mechanical equipment, and discloses a novel large plate clamp, which comprises a bottom plate, wherein the upper end of the bottom plate is fixedly connected with a vertical plate, the back of the vertical plate is fixedly provided with a reinforced vertical plate, the center position of the front of the vertical plate is provided with a guide block and a bidirectional pressing device, the upper end of the front of the vertical plate is provided with two identical anti-falling devices, the front of the vertical plate is provided with three identical pushing cylinders, two pushing cylinders are positioned at the upper end of the front of the vertical plate, the other pushing cylinder is positioned at the left lower end of the front of the vertical plate, and the right lower end of the front of the vertical plate is provided with a positioning seat. This novel big board anchor clamps can realize treating the accurate location of machined part, has effectively avoided the error that appears when processing, also can treat that the processing is fully fixed around and the centre bore edge, and the centre gripping effect is good, and briquetting and ejector pad are the rubber material, have effectively prevented the damage of treating the machined part to degree of automation is high, can promote production efficiency, practices thrift the cost.

Description

一种新型大板夹具A new type of large plate fixture

技术领域technical field

本实用新型涉及机械设备技术领域,具体为一种新型大板夹具。The utility model relates to the technical field of mechanical equipment, in particular to a novel large plate clamp.

背景技术Background technique

随着工业水平的不断发展,很多行业都需要加工大板,大板和一般加工件的区别是:大板呈方形结构,尺寸大,厚度薄,在加工过程中容易发生损坏,这样不仅浪费了生产时间,还大大增加了生产成本,造成资源浪费的现象。现如今,市面上大多数大板夹具结构都比较简单,对于待加工件的夹持效果不佳,容易发生损坏,且不能精准地将待加工件夹持在指定位置,造成加工位置出现偏差,同时自动化程度不够,生产效率不高。With the continuous development of the industrial level, many industries need to process large slabs. The difference between large slabs and general processed parts is that large slabs are square in structure, large in size and thin in thickness, and are prone to damage during processing, which not only wastes The production time also greatly increased the production cost, resulting in a waste of resources. Nowadays, most large plate clamps on the market are relatively simple in structure, and the clamping effect on the workpiece to be processed is not good, and it is prone to damage, and it cannot accurately clamp the workpiece to be processed at the specified position, resulting in deviation of the processing position. At the same time, the degree of automation is not enough, and the production efficiency is not high.

根据对比文件(专利名称:稳固型板材夹具,授权公告号为:CN108723836A,申请号为CN201810865676.5),该稳固型板材夹具虽然具有一定的夹持紧固性,但是整体结构过于简单,没有保护待加工件的装置,容易造成待加工件的损坏,也无法实现精准定位,后期需要人工调整加工位置,且整个过程都需要人工完成,自动化程度太低,生产效率慢。According to the comparative document (patent name: stable plate clamp, authorized announcement number: CN108723836A, application number CN201810865676.5), although the stable plate clamp has certain clamping and fastening properties, the overall structure is too simple and there is no protection The device of the workpiece to be processed is easy to cause damage to the workpiece to be processed, and it is impossible to achieve precise positioning. The processing position needs to be adjusted manually in the later stage, and the entire process needs to be completed manually. The degree of automation is too low and the production efficiency is slow.

实用新型内容Utility model content

(一)解决的技术问题(1) Solved technical problems

针对现有技术的不足,本实用新型提供了一种新型大板夹具,以解决上述背景中提出的稳固型板材夹具虽然具有一定的夹持紧固性,但是整体结构过于简单,没有保护待加工件的装置,容易造成待加工件的损坏,也无法实现精准定位,后期需要人工调整加工位置,且整个过程都需要人工完成,自动化程度太低,生产效率慢的问题,便于使用。Aiming at the deficiencies of the prior art, the utility model provides a new type of large plate clamp to solve the problem that although the stable plate clamp proposed in the above background has certain clamping fastness, the overall structure is too simple and there is no protection to be processed. The device of the parts is easy to cause damage to the parts to be processed, and it is impossible to achieve accurate positioning. The processing position needs to be adjusted manually in the later stage, and the whole process needs to be completed manually. The degree of automation is too low and the production efficiency is slow. It is easy to use.

(二)技术方案(2) Technical solution

为实现上述目的,本实用新型提供如下技术方案:一种新型大板夹具,包括底板,所述底板的上端固定连接有立板,所述立板的背面固定安装有加强立板,所述立板正面的中心位置设置有导向块和双向压紧装置,所述立板正面的上端共设置有两个相同的防跌落装置,所述立板正面共设置有三个相同的推缸,其中两个推缸位于立板正面的上端,另外一个推缸位于立板正面的左下端,所述立板正面的右下端设置有定位座,所述立板正面共设置有五个相同的气动压紧装置,且其中两个气动压紧装置位于立板正面的左端,其中两个气动压紧装置位于立板正面的右端,另外一个气动压紧装置位于立板正面的上端,所述底板的中间位置设置有推进固定装置,所述立板的顶端固定安装有旋转装置,所述旋转装置与龙门架的顶端相连接,加强立板保证了立板的稳固性,底板与对应的设备之间为转动连接,龙门架起到了对整体设备的支撑作用,底板中间位置设置的推进固定装置中的推头结构和待加工件底部的凹槽结构相适配,推进固定装置运行后,推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用;In order to achieve the above purpose, the utility model provides the following technical solutions: a new type of large plate clamp, including a bottom plate, the upper end of the bottom plate is fixedly connected with a vertical plate, the back of the vertical plate is fixedly installed with a reinforced vertical plate, the vertical plate The central position of the front of the board is provided with a guide block and a two-way pressing device. The upper end of the front of the vertical board is provided with two identical anti-drop devices. The front of the vertical board is provided with three identical push cylinders, two of which are The push cylinder is located at the upper end of the front of the vertical board, the other push cylinder is located at the lower left end of the front of the vertical board, the lower right end of the front of the vertical board is provided with a positioning seat, and the front of the vertical board is provided with five identical pneumatic pressing devices , and two of the pneumatic compression devices are located at the left end of the front of the vertical board, two of the pneumatic compression devices are located at the right end of the front of the vertical board, and the other pneumatic compression device is located at the upper end of the front of the vertical board, and the middle position of the bottom plate is set There is a propulsion and fixing device, the top of the vertical plate is fixed with a rotating device, and the rotating device is connected to the top of the gantry frame, the reinforced vertical plate ensures the stability of the vertical plate, and the bottom plate is connected with the corresponding equipment by rotation , the gantry plays a supporting role for the overall equipment, the structure of the push head in the propulsion fixture set in the middle of the bottom plate is compatible with the groove structure at the bottom of the workpiece to be processed, after the propulsion fixture operates, the push head gradually moves inward , until it fits closely with the groove at the bottom of the workpiece to achieve a fixed effect;

所述双向压紧装置包括有固定底座一、缸体一、压板一和压块一,所述固定底座一固定连接在立板的正面,所述固定底座一的正面固定连接有缸体一,所述缸体一的末端转动连接有压板一,所述压板一的两端固定连接有压块一,双向压紧装置中的压板一在未运行时处于收起状态,既压板一的两端指向为竖直方向,当待加工件被推缸推到定位座的位置后,缸体一带动压板一转动到水平方向,并逐渐向内收紧,两端的压块一接触到待加工件孔洞边缘的表面,直至将其固定;The two-way pressing device includes a fixed base 1, a cylinder body 1, a pressing plate 1 and a pressing block 1, the fixed base 1 is fixedly connected to the front of the vertical plate, and the front of the fixed base 1 is fixedly connected to the cylinder body 1, The end of the cylinder body 1 is rotatably connected with a pressure plate 1, and the two ends of the pressure plate 1 are fixedly connected with a pressure block 1. The pressure plate 1 in the two-way pressing device is in a retracted state when it is not running, and both ends of the pressure plate 1 Pointing to the vertical direction, when the workpiece to be processed is pushed to the position of the positioning seat by the push cylinder, the cylinder drives the pressure plate to rotate to the horizontal direction, and gradually tightens inward, and the pressing blocks at both ends touch the hole of the workpiece to be processed the surface of the edge until it is fixed;

所述气动压紧装置包括有固定底座二、缸体二、压板二和压块二,所述固定底座二固定连接在立板的正面,所述固定底座二的正面固定连接有缸体二,所述缸体二的末端转动连接有压板二,所述压板二的两端固定连接有压块二,气动压紧装置中的压板二在未运行时处于收起状态,既处于远离立板中心的位置,当待加工件被双向压紧装置固定好之后,缸体二带动压板二转动到待加工件的前方,并逐渐向内收紧,压块二接触到待加工件的表面,直至固定住待加工件;The pneumatic pressing device includes a fixed base 2, a cylinder body 2, a pressure plate 2 and a briquetting block 2, the fixed base 2 is fixedly connected to the front of the vertical plate, and the front of the fixed base 2 is fixedly connected to the cylinder body 2, The end of the cylinder body 2 is rotatably connected to the pressure plate 2, and the two ends of the pressure plate 2 are fixedly connected to the pressure block 2. The pressure plate 2 in the pneumatic compression device is in a retracted state when it is not running, and it is far away from the center of the vertical plate. When the workpiece to be processed is fixed by the two-way pressing device, the cylinder body 2 drives the pressure plate 2 to rotate to the front of the workpiece to be processed, and gradually tightens inward, and the pressure block 2 touches the surface of the workpiece to be processed until it is fixed living parts to be processed;

所述推缸包括有固定底座三、缸体三和推块,所述固定底座三固定连接在立板的正面,所述缸体三固定连接在固定底座三的中间位置,所述缸体三的末端固定连接有推块,推缸中的缸体三可以带动推块在竖直方向上做伸缩运动,当待加工件被导向块和防跌落装置初步固定后,推缸开始运行,并将待加工件推动到定位座的位置,实现精准定位;The push cylinder includes a fixed base three, a cylinder body three and a push block, the fixed base three is fixedly connected to the front of the vertical plate, the cylinder body three is fixedly connected to the middle position of the fixed base three, and the cylinder body three There is a push block fixedly connected to the end of the push cylinder. The cylinder body three in the push cylinder can drive the push block to do telescopic movement in the vertical direction. When the workpiece to be processed is initially fixed by the guide block and the anti-drop device, the push cylinder starts to run and The workpiece to be processed is pushed to the position of the positioning seat to achieve precise positioning;

所述旋转装置包括有固定底座四、转子和定子,所述固定底座四固定连接在立板的顶端,所述转子的底部与固定底座四的顶端固定连接,所述转子与定子之间为转动连接,所述定子的顶端固定连接在龙门架的顶端,通过设置旋转装置,使得底板、立板以及立板上的其他组件可以360度转动,可以满足不同条件的生产需求,使用场景更加丰富。The rotating device includes a fixed base 4, a rotor and a stator, the fixed base 4 is fixedly connected to the top of the vertical plate, the bottom of the rotor is fixedly connected to the top of the fixed base 4, and there is a rotation between the rotor and the stator. Connection, the top of the stator is fixedly connected to the top of the gantry, and by setting a rotating device, the bottom plate, vertical plate and other components on the vertical plate can be rotated 360 degrees, which can meet the production needs of different conditions, and the use scenarios are more abundant.

优选的,所述导向块的宽度略小于待加工件中心孔洞的宽度,所述缸体一的宽度略小于待加工件中心孔洞的宽度,所述压板一的长度大于待加工件中心孔洞的宽度,导向块穿插进待加工件的中心孔洞内,限制了待加工件的横向位移,同时双向压紧装置中的压板一起到了对待加工件的中心孔洞边缘的紧固作用。Preferably, the width of the guide block is slightly smaller than the width of the central hole of the workpiece to be processed, the width of the cylinder body 1 is slightly smaller than the width of the central hole of the workpiece to be processed, and the length of the pressure plate 1 is greater than the width of the central hole of the workpiece to be processed , the guide block is inserted into the central hole of the workpiece to be processed, limiting the lateral displacement of the workpiece to be processed, and at the same time, the pressing plate in the bidirectional pressing device acts together to fasten the edge of the central hole of the workpiece to be processed.

优选的,所述防跌落装置以立板的竖向中心线为对称轴对称分布在立板正面上端的左右两侧,防跌落装置的作用是在压紧装置还没有介入的时候,可以起到对待加工件顶端的简单固定,防止待加工件因固定不稳,而发生跌落的危险。Preferably, the anti-falling devices are symmetrically distributed on the left and right sides of the upper end of the front of the vertical plate with the vertical center line of the vertical plate as the symmetrical axis. The simple fixing of the top of the workpiece to be processed prevents the risk of falling of the workpiece due to unstable fixation.

优选的,所述五个相同的气动压紧装置呈“Y”字型分布在立板的正面,其中四个气动压紧装置以立板的竖向中心线为对称轴对称分布在立板正面的左右两端,其中一个气动压紧装置位于立板上端的中心位置,五个气动压紧装置保证了对待加工件的夹持效果。Preferably, the five identical pneumatic compression devices are distributed on the front of the vertical plate in a "Y" shape, and four of the pneumatic compression devices are symmetrically distributed on the front of the vertical plate with the vertical center line of the vertical plate as the axis of symmetry At the left and right ends of the stand, one of the pneumatic clamping devices is located at the center of the upper end of the vertical plate, and five pneumatic clamping devices ensure the clamping effect of the workpiece to be processed.

优选的,所述龙门架内侧的宽度大于底板和立板外侧的宽度,所述旋转装置位于龙门架顶端的中间位置,这样的设计使得旋转装置在带动底板、立板和其他组件一起转动时,不会碰到龙门架,保证了整体设备的正常运行。Preferably, the width of the inside of the gantry frame is greater than the width of the bottom plate and the outside of the vertical plate, and the rotating device is located in the middle of the top of the gantry frame. Such a design makes the rotating device drive the bottom plate, vertical plate and other components to rotate together. It will not touch the gantry, which ensures the normal operation of the overall equipment.

优选的,所述压块一、压块二和推块均为橡胶材质,通过采用橡胶材质,避免了双向压紧装置、气动压紧装置和推缸与待加工件之间的硬性接触,有效防止了待加工件的损坏。Preferably, the first briquetting block, the second briquetting block and the push block are all made of rubber, and by using the rubber material, the rigid contact between the two-way pressing device, the pneumatic pressing device, the push cylinder and the workpiece to be processed is avoided, effectively Damage to the workpiece to be processed is prevented.

与现有技术相比,本实用新型提供了一种新型大板夹具,具备以下有益效果:Compared with the prior art, the utility model provides a new large plate clamp, which has the following beneficial effects:

1、该新型大板夹具通过设置有导向块、推缸和定位座,可以实现对待加工件的精准定位,有效避免了加工时因定位不准而会出现的误差;1. The new type of large plate fixture can realize the precise positioning of the workpiece to be processed by being equipped with guide blocks, push cylinders and positioning seats, effectively avoiding errors caused by inaccurate positioning during processing;

2、该新型大板夹具通过设置有防跌落装置、双向压紧装置、气动压紧装置和推进固定装置,可以对待加工的四周和中心孔洞边缘进行充分固定,夹持效果优良;2. The new type of large plate clamp is equipped with anti-drop device, two-way pressing device, pneumatic pressing device and pushing and fixing device, which can fully fix the surrounding area and the edge of the center hole to be processed, and the clamping effect is excellent;

3、该新型大板夹具中的压块一、压块二和推块均为橡胶材质,避免了与待加工件之间的硬性接触,有效防止了待加工件的损坏;3. The briquetting block 1, briquetting block 2 and push block in the new large plate fixture are all made of rubber, which avoids hard contact with the workpiece to be processed and effectively prevents damage to the workpiece to be processed;

4、该新型大板夹具的整体运行流程简单且科学合理,自动化程度高,可以提升生产效率,节约成本。4. The overall operation process of the new large plate fixture is simple, scientific and reasonable, with a high degree of automation, which can improve production efficiency and save costs.

附图说明Description of drawings

图1为本实用新型立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the utility model;

图2为本实用新型正视结构示意图;Fig. 2 is a schematic diagram of the front view structure of the utility model;

图3为本实用新型右视结构示意图;Fig. 3 is the utility model right-view structure diagram;

图4为本实用新型双向压紧装置立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the bidirectional pressing device of the present invention;

图5为本实用新型防跌落装置立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the anti-drop device of the present invention;

图6为本实用新型推缸立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the push cylinder of the utility model;

图7为本实用新型定位座立体结构示意图;Fig. 7 is a schematic diagram of the three-dimensional structure of the positioning seat of the present invention;

图8为本实用新型气动压紧装置立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the utility model pneumatic pressing device;

图9为本实用新型推进固定装置立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the propulsion and fixing device of the present invention;

图10为本实用新型旋转装置立体结构示意图。Fig. 10 is a schematic diagram of the three-dimensional structure of the rotating device of the present invention.

其中:1、底板;2、立板;3、加强立板;4、导向块;5、双向压紧装置;501、固定底座一;502、缸体一;503、压板一;504、压块一;6、防跌落装置;7、推缸;701、固定底座三;702、缸体三;703、推块;8、定位座;9、气动压紧装置;901、固定底座二;902、缸体二;903、压板二;904、压块二;10、推进固定装置;11、旋转装置;1101、固定底座四;1102、转子;1103、定子;12、龙门架。Among them: 1. Bottom plate; 2. Vertical plate; 3. Reinforced vertical plate; 4. Guide block; 5. Two-way pressing device; 501. Fixed base 1; 502. Cylinder body 1; 1; 6. Anti-drop device; 7. Push cylinder; 701. Fixed base 3; 702. Cylinder body 3; 703. Push block; 8. Positioning seat; 9. Pneumatic pressing device; 901. Fixed base 2; 902. Cylinder body two; 903, pressing plate two; 904, briquetting block two; 10, advancing fixture; 11, rotating device; 1101, fixed base four; 1102, rotor; 1103, stator; 12, gantry.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-10,本实用新型提供一种技术方案:一种新型大板夹具,包括底板1,底板1的上端固定连接有立板2,立板2的背面固定安装有加强立板3,立板2正面的中心位置设置有导向块4和双向压紧装置5,立板2正面的上端共设置有两个相同的防跌落装置6,立板2正面共设置有三个相同的推缸7,其中两个推缸7位于立板2正面的上端,另外一个推缸7位于立板2正面的左下端,立板2正面的右下端设置有定位座8,立板2正面共设置有五个相同的气动压紧装置9,且其中两个气动压紧装置9位于立板2正面的左端,其中两个气动压紧装置9位于立板2正面的右端,另外一个气动压紧装置9位于立板2正面的上端,底板1的中间位置设置有推进固定装置10,立板2的顶端固定安装有旋转装置11,旋转装置11与龙门架12的顶端相连接,加强立板3保证了立板2的稳固性,底板1与对应的设备之间为转动连接,龙门架12起到了对整体设备的支撑作用,底板1中间位置设置的推进固定装置10中的推头结构和待加工件底部的凹槽结构相适配,推进固定装置10运行后,推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用;Please refer to Figure 1-10, the utility model provides a technical solution: a new type of large plate fixture, including a base plate 1, the upper end of the base plate 1 is fixedly connected with a vertical plate 2, and the back of the vertical plate 2 is fixedly installed with a reinforcing vertical plate 3 , the central position of the front of the vertical board 2 is provided with a guide block 4 and a two-way pressing device 5, and the upper end of the vertical board 2 is provided with two identical anti-drop devices 6, and the front of the vertical board 2 is provided with three identical push cylinders 7, wherein two push cylinders 7 are positioned at the upper end of the vertical plate 2 front, and another push cylinder 7 is positioned at the left lower end of the vertical plate 2 front, and the lower right end of the vertical plate 2 front is provided with a positioning seat 8, and the vertical plate 2 front is provided with a total of Five identical pneumatic compression devices 9, and wherein two pneumatic compression devices 9 are positioned at the left end of the vertical plate 2 front, and wherein two pneumatic compression devices 9 are positioned at the right end of the vertical plate 2 front, and another pneumatic compression device 9 Located at the upper end of the front of the vertical plate 2, the middle position of the base plate 1 is provided with a propulsion fixing device 10, and the top of the vertical plate 2 is fixedly equipped with a rotating device 11, and the rotating device 11 is connected with the top of the gantry frame 12, and the reinforced vertical plate 3 ensures The stability of the vertical plate 2, the rotation connection between the bottom plate 1 and the corresponding equipment, the gantry 12 plays a role in supporting the overall equipment, the pushing head structure and the workpiece to be processed in the propulsion and fixing device 10 set in the middle of the bottom plate 1 The groove structure at the bottom is compatible, and after the pushing and fixing device 10 is operated, the push head gradually moves inward until it fits closely with the groove at the bottom of the workpiece to achieve the fixing effect;

双向压紧装置5包括有固定底座一501、缸体一502、压板一503和压块一504,固定底座一501固定连接在立板2的正面,固定底座一501的正面固定连接有缸体一502,缸体一502的末端转动连接有压板一503,压板一503的两端固定连接有压块一504,气动压紧装置9包括有固定底座二901、缸体二902、压板二903和压块二904,固定底座二901固定连接在立板2的正面,固定底座二901的正面固定连接有缸体二902,缸体二902的末端转动连接有压板二903,压板二903的两端固定连接有压块二904,推缸7包括有固定底座三701、缸体三702和推块703,固定底座三701固定连接在立板2的正面,缸体三702固定连接在固定底座三701的中间位置,缸体三702的末端固定连接有推块703,旋转装置11包括有固定底座四1101、转子1102和定子1103,固定底座四1101固定连接在立板2的顶端,转子1102的底部与固定底座四1101的顶端固定连接,转子1102与定子1103之间为转动连接,定子1103的顶端固定连接在龙门架12的顶端,双向压紧装置5中的压板一503在未运行时处于收起状态,既压板一503的两端指向为竖直方向,当待加工件被推缸7推到定位座8的位置后,缸体一502带动压板一503转动到水平方向,并逐渐向内收紧,两端的压块一504接触到待加工件孔洞边缘的表面,直至将其固定,气动压紧装置9中的压板二903在未运行时处于收起状态,既处于远离立板2中心的位置,当待加工件被双向压紧装置5固定好之后,缸体二902带动压板二903转动到待加工件的前方,并逐渐向内收紧,压块二904接触到待加工件的表面,直至固定住待加工件,推缸7中的缸体三702可以带动推块703在竖直方向上做伸缩运动,当待加工件被导向块4和防跌落装置6初步固定后,推缸7开始运行,并将待加工件推动到定位座8的位置,实现精准定位,通过设置旋转装置11,使得底板1、立板2以及立板2上的其他组件可以360度转动,可以满足不同条件的生产需求,使用场景更加丰富;The two-way pressing device 5 includes a fixed base 501, a cylinder body 502, a pressing plate 503 and a briquetting block 504. The fixed base 501 is fixedly connected to the front of the vertical plate 2, and the front of the fixed base 501 is fixedly connected to the cylinder body. One 502, the end of cylinder body one 502 is rotatably connected with pressure plate one 503, the two ends of pressure plate one 503 are fixedly connected with pressure block one 504, and the pneumatic compression device 9 includes fixed base two 901, cylinder body two 902, and pressure plate two 903 With briquetting block 2 904, fixed base 2 901 is fixedly connected to the front of vertical plate 2, and the front of fixed base 2 901 is fixedly connected with cylinder body 2 902, and the end of cylinder body 2 902 is rotatably connected with pressing plate 2 903, and pressing plate 2 903 Both ends are fixedly connected with pressure block 2 904, and push cylinder 7 includes fixed base 3 701, cylinder body 3 702 and push block 703, fixed base 3 701 is fixedly connected to the front of vertical plate 2, cylinder body 3 702 is fixedly connected to the fixed The middle position of the base three 701, the end of the cylinder body three 702 is fixedly connected with a push block 703, the rotating device 11 includes a fixed base four 1101, a rotor 1102 and a stator 1103, the fixed base four 1101 is fixedly connected to the top of the vertical plate 2, the rotor The bottom of 1102 is fixedly connected with the top of fixed base 1101, the rotor 1102 and stator 1103 are connected in rotation, the top of stator 1103 is fixedly connected to the top of gantry frame 12, and the pressing plate 1 503 in the two-way pressing device 5 is not running. When it is in the retracted state, the two ends of the pressure plate one 503 point to the vertical direction. When the workpiece to be processed is pushed to the position of the positioning seat 8 by the push cylinder 7, the cylinder body one 502 drives the pressure plate one 503 to rotate to the horizontal direction, and Gradually tighten inward, the pressure block 1 504 at both ends touches the surface of the hole edge of the workpiece until it is fixed, the pressure plate 2 903 in the pneumatic compression device 9 is in the retracted state when it is not running, and it is far away from the vertical position. The position of the center of the plate 2, when the workpiece to be processed is fixed by the two-way pressing device 5, the cylinder body 2 902 drives the pressure plate 903 to rotate to the front of the workpiece to be processed, and gradually tightens inward, and the pressure block 2 904 touches the workpiece to be processed. The surface of the workpiece until the workpiece to be processed is fixed, the cylinder body 3 702 in the push cylinder 7 can drive the push block 703 to perform telescopic movement in the vertical direction, when the workpiece to be processed is initially fixed by the guide block 4 and the anti-drop device 6 Finally, the push cylinder 7 starts to operate, and pushes the workpiece to be processed to the position of the positioning seat 8 to realize precise positioning. By setting the rotating device 11, the bottom plate 1, the vertical plate 2 and other components on the vertical plate 2 can be rotated 360 degrees , can meet the production needs of different conditions, and the usage scenarios are more abundant;

导向块4的宽度略小于待加工件中心孔洞的宽度,缸体一502的宽度略小于待加工件中心孔洞的宽度,压板一503的长度大于待加工件中心孔洞的宽度,防跌落装置6以立板2的竖向中心线为对称轴对称分布在立板2正面上端的左右两侧,五个相同的气动压紧装置9呈“Y”字型分布在立板2的正面,其中四个气动压紧装置9以立板2的竖向中心线为对称轴对称分布在立板2正面的左右两端,其中一个气动压紧装置9位于立板2上端的中心位置,龙门架12内侧的宽度大于底板1和立板2外侧的宽度,旋转装置11位于龙门架12顶端的中间位置,压块一504、压块二904和推块703均为橡胶材质,导向块4穿插进待加工件的中心孔洞内,限制了待加工件的横向位移,同时双向压紧装置5中的压板一503起到了对待加工件的中心孔洞边缘的紧固作用,防跌落装置6的作用是在压紧装置还没有介入的时候,可以起到对待加工件顶端的简单固定,防止待加工件因固定不稳,而发生跌落的危险,五个气动压紧装置9保证了对待加工件的夹持效果,龙门架12内侧的宽度大于底板1和立板2外侧的宽度,使得旋转装置11在带动底板1、立板2和其他组件一起转动时,不会碰到龙门架12,保证了整体设备的正常运行,通过采用橡胶材质,避免了双向压紧装置5、气动压紧装置9和推缸7与待加工件之间的硬性接触,有效防止了待加工件的损坏。The width of the guide block 4 is slightly smaller than the width of the central hole of the workpiece to be processed, the width of the cylinder body 1 502 is slightly smaller than the width of the central hole of the workpiece to be processed, the length of the pressure plate 1 503 is greater than the width of the central hole of the workpiece to be processed, and the anti-drop device 6 and The vertical center line of the vertical plate 2 is symmetrically distributed on the left and right sides of the upper end of the vertical plate 2. Five identical pneumatic compression devices 9 are distributed on the front of the vertical plate 2 in a "Y" shape, and four of them are The pneumatic compression device 9 is symmetrically distributed on the left and right ends of the front of the vertical plate 2 with the vertical center line of the vertical plate 2 as the symmetrical axis. The width is greater than the width of the bottom plate 1 and the outer side of the vertical plate 2. The rotating device 11 is located in the middle of the top of the gantry frame 12. The first briquetting block 504, the second briquetting block 904 and the pushing block 703 are all made of rubber, and the guide block 4 is inserted into the to-be-processed In the central hole of the workpiece, the lateral displacement of the workpiece to be processed is limited. At the same time, the pressure plate 503 in the two-way pressing device 5 plays a role in fastening the edge of the central hole of the workpiece to be processed. The function of the anti-drop device 6 is to compress When the device is not involved, it can simply fix the top of the workpiece to be processed, and prevent the danger of the workpiece from falling due to unstable fixation. Five pneumatic clamping devices 9 ensure the clamping effect of the workpiece to be processed. The width of the inner side of the gantry frame 12 is greater than the width of the outer side of the bottom plate 1 and the vertical plate 2, so that the rotating device 11 will not touch the gantry frame 12 when the bottom plate 1, the vertical plate 2 and other components are driven to rotate together, ensuring the normal operation of the overall equipment. Operation, by adopting rubber material, the hard contact between the two-way pressing device 5, the pneumatic pressing device 9 and the push cylinder 7 and the workpiece to be processed is avoided, and the damage to the workpiece to be processed is effectively prevented.

工作原理:首先,将待加工件的中心孔洞对准导向块4,并将待加工件放在立板2的正面,此时防跌落装置6会将待加工件的顶端固定住,防止待加工件因固定不稳而发生跌落,然后通过电脑来启动推缸7,缸体三702带动推块703在水平或竖直方向上做伸缩运动,并将待加工件推动到定位座8的位置,实现精准定位,然后通过电脑来启动双向压紧装置5,缸体一502带动压板一503从竖直方向转动到水平方向,并逐渐向内收紧,两端的压块一504接触到待加工件孔洞边缘的表面,直至将其固定,同时通过电脑来启动气动压紧装置9,缸体二902带动压板二903转动到待加工件的前方,并逐渐向内收紧,压块二904接触到待加工件的表面,直至固定住待加工件,同时通过电脑来启动推进固定装置10,此时推头逐渐向内移动,直至和待加工件底部的凹槽紧密贴合,从而达到固定的作用,这样待加工的四周和中心孔洞边缘都得到了充分的固定,使用过程中可以通过电脑来控制旋转装置11的转动,旋转装置11的定子1103固定连接在龙门架12的顶端,定子1103和转子1102之间为转动连接,转子1102的末端固定在固定底座四1101上,固定底座四1101固定安装在立板2的顶端,底板1与对应的设备之间为转动连接,龙门架12起到了对整体设备的支撑作用,因此立板2及其他立板2上的组件可以360度转动,使用场景更加丰富,加工完成后,通过电脑来终止双向压紧装置5、推缸7、气动压紧装置9和推进固定装置10的运行,然后将成品从立板2上取出即可。Working principle: First, align the central hole of the workpiece to be processed with the guide block 4, and place the workpiece to be processed on the front of the vertical plate 2. At this time, the anti-drop device 6 will fix the top of the workpiece to be processed to prevent the workpiece from being processed. The parts fall due to unstable fixing, and then start the push cylinder 7 through the computer, the cylinder body three 702 drives the push block 703 to perform telescopic movement in the horizontal or vertical direction, and pushes the workpiece to be processed to the position of the positioning seat 8, Accurate positioning is achieved, and then the two-way pressing device 5 is activated through the computer, the cylinder body 1 502 drives the pressing plate 503 to rotate from the vertical direction to the horizontal direction, and gradually tightens inward, and the pressing blocks 1 504 at both ends touch the workpiece to be processed surface of the edge of the hole until it is fixed, and at the same time start the pneumatic clamping device 9 through the computer, the cylinder body 2 902 drives the pressure plate 2 903 to rotate to the front of the workpiece to be processed, and gradually tightens inward, and the pressure block 2 904 touches The surface of the workpiece to be processed is fixed until the workpiece is fixed, and at the same time, the computer is used to start the push and fixation device 10. At this time, the push head gradually moves inward until it fits closely with the groove at the bottom of the workpiece to achieve the effect of fixing , so that the edges of the surrounding and central holes to be processed are fully fixed, and the rotation of the rotating device 11 can be controlled by a computer during use. The stator 1103 of the rotating device 11 is fixedly connected to the top of the gantry 12, and the stator 1103 and the rotor 1102 is rotationally connected, the end of the rotor 1102 is fixed on the fixed base 1101, and the fixed base 1101 is fixedly installed on the top of the vertical plate 2, and the bottom plate 1 and the corresponding equipment are rotationally connected. The support function of the overall equipment, so the vertical plate 2 and other components on the vertical plate 2 can be rotated 360 degrees, and the use scene is more abundant. After the processing is completed, the two-way pressing device 5, the push cylinder 7, and the pneumatic pressing device are terminated by the computer 9 and advance the operation of the fixing device 10, and then the finished product can be taken out from the vertical plate 2.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (6)

1.一种新型大板夹具,包括底板(1),其特征在于:所述底板(1)的上端固定连接有立板(2),所述立板(2)的背面固定安装有加强立板(3),所述立板(2)正面的中心位置设置有导向块(4)和双向压紧装置(5),所述立板(2)正面的上端共设置有两个相同的防跌落装置(6),所述立板(2)正面共设置有三个相同的推缸(7),其中两个推缸(7)位于立板(2)正面的上端,另外一个推缸(7)位于立板(2)正面的左下端,所述立板(2)正面的右下端设置有定位座(8),所述立板(2)正面共设置有五个相同的气动压紧装置(9),且其中两个气动压紧装置(9)位于立板(2)正面的左端,其中两个气动压紧装置(9)位于立板(2)正面的右端,另外一个气动压紧装置(9)位于立板(2)正面的上端,所述底板(1)的中间位置设置有推进固定装置(10),所述立板(2)的顶端固定安装有旋转装置(11),所述旋转装置(11)与龙门架(12)的顶端相连接;1. A novel large plate clamp, comprising a base plate (1), is characterized in that: the upper end of the base plate (1) is fixedly connected with a vertical plate (2), and the back side of the vertical plate (2) is fixedly equipped with a reinforcing vertical plate plate (3), the central position of the front of the vertical plate (2) is provided with a guide block (4) and a two-way pressing device (5), and the upper end of the front of the vertical plate (2) is provided with two identical anti- For the drop device (6), three identical push cylinders (7) are arranged on the front of the vertical plate (2), wherein two push cylinders (7) are located at the upper end of the vertical plate (2) front, and the other push cylinder (7) ) is located at the lower left end of the front of the vertical board (2), the lower right end of the front of the vertical board (2) is provided with a positioning seat (8), and the front of the vertical board (2) is provided with five identical pneumatic pressing devices (9), and two of the pneumatic compression devices (9) are located at the left end of the front of the vertical plate (2), two of the pneumatic compression devices (9) are located at the right end of the front of the vertical plate (2), and the other pneumatic compression The device (9) is located at the upper end of the front of the vertical plate (2), the middle position of the bottom plate (1) is provided with a propulsion fixing device (10), and the top end of the vertical plate (2) is fixedly equipped with a rotating device (11), The rotating device (11) is connected with the top of the gantry (12); 所述双向压紧装置(5)包括有固定底座一(501)、缸体一(502)、压板一(503)和压块一(504),所述固定底座一(501)固定连接在立板(2)的正面,所述固定底座一(501)的正面固定连接有缸体一(502),所述缸体一(502)的末端转动连接有压板一(503),所述压板一(503)的两端固定连接有压块一(504);The two-way pressing device (5) includes a fixed base one (501), a cylinder body one (502), a pressing plate one (503) and a pressing block one (504), and the fixed base one (501) is fixedly connected to the vertical The front of the plate (2), the front of the fixed base one (501) is fixedly connected with the cylinder one (502), and the end of the cylinder one (502) is rotatably connected with the pressure plate one (503), the pressure plate one The two ends of (503) are fixedly connected with briquetting block one (504); 所述气动压紧装置(9)包括有固定底座二(901)、缸体二(902)、压板二(903)和压块二(904),所述固定底座二(901)固定连接在立板(2)的正面,所述固定底座二(901)的正面固定连接有缸体二(902),所述缸体二(902)的末端转动连接有压板二(903),所述压板二(903)的两端固定连接有压块二(904);The pneumatic pressing device (9) includes a fixed base 2 (901), a cylinder body 2 (902), a pressing plate 2 (903) and a briquetting block 2 (904), and the fixed base 2 (901) is fixedly connected to the vertical The front of the plate (2), the front of the fixed base 2 (901) is fixedly connected with the cylinder 2 (902), and the end of the cylinder 2 (902) is rotatably connected with the pressure plate 2 (903), and the pressure plate 2 The two ends of (903) are fixedly connected with briquetting block two (904); 所述推缸(7)包括有固定底座三(701)、缸体三(702)和推块(703),所述固定底座三(701)固定连接在立板(2)的正面,所述缸体三(702)固定连接在固定底座三(701)的中间位置,所述缸体三(702)的末端固定连接有推块(703);The push cylinder (7) includes a fixed base three (701), a cylinder body three (702) and a push block (703), and the fixed base three (701) is fixedly connected to the front of the vertical plate (2). The third cylinder (702) is fixedly connected to the middle position of the fixed base three (701), and the end of the third cylinder (702) is fixedly connected with a push block (703); 所述旋转装置(11)包括有固定底座四(1101)、转子(1102)和定子(1103),所述固定底座四(1101)固定连接在立板(2)的顶端,所述转子(1102)的底部与固定底座四(1101)的顶端固定连接,所述转子(1102)与定子(1103)之间为转动连接,所述定子(1103)的顶端固定连接在龙门架(12)的顶端。The rotating device (11) includes a fixed base four (1101), a rotor (1102) and a stator (1103), and the fixed base four (1101) is fixedly connected to the top of the vertical plate (2), and the rotor (1102 ) is fixedly connected to the top of the fixed base four (1101), the rotor (1102) and the stator (1103) are connected in rotation, and the top of the stator (1103) is fixedly connected to the top of the gantry (12) . 2.根据权利要求1所述的一种新型大板夹具,其特征在于:所述导向块(4)的宽度略小于待加工件中心孔洞的宽度,所述缸体一(502)的宽度略小于待加工件中心孔洞的宽度,所述压板一(503)的长度大于待加工件中心孔洞的宽度。2. A new type of large plate clamp according to claim 1, characterized in that: the width of the guide block (4) is slightly smaller than the width of the center hole of the workpiece to be processed, and the width of the cylinder body one (502) is slightly The length of the pressure plate one (503) is greater than the width of the central hole of the workpiece to be processed. 3.根据权利要求2所述的一种新型大板夹具,其特征在于:所述防跌落装置(6)以立板(2)的竖向中心线为对称轴对称分布在立板(2)正面上端的左右两侧。3. A new type of large plate clamp according to claim 2, characterized in that: the anti-drop device (6) is symmetrically distributed on the vertical center line of the vertical plate (2) on the vertical center line of the vertical plate (2) The left and right sides of the upper front. 4.根据权利要求3所述的一种新型大板夹具,其特征在于:所述五个相同的气动压紧装置(9)呈“Y”字型分布在立板(2)的正面,其中四个气动压紧装置(9)以立板(2)的竖向中心线为对称轴对称分布在立板(2)正面的左右两端,其中一个气动压紧装置(9)位于立板(2)上端的中心位置。4. A new type of large slab clamp according to claim 3, characterized in that: the five identical pneumatic pressing devices (9) are distributed on the front of the vertical plate (2) in a "Y" shape, wherein Four pneumatic compression devices (9) are symmetrically distributed on the left and right ends of the front of the vertical plate (2) with the vertical center line of the vertical plate (2), and one of the pneumatic compression devices (9) is located at the vertical center line of the vertical plate ( 2) The center position of the upper end. 5.根据权利要求4所述的一种新型大板夹具,其特征在于:所述龙门架(12)内侧的宽度大于底板(1)和立板(2)外侧的宽度,所述旋转装置(11)位于龙门架(12)顶端的中间位置。5. A kind of novel large plate fixture according to claim 4, it is characterized in that: the width of described gantry (12) inner side is greater than the width of bottom plate (1) and vertical plate (2) outer side, and described rotating device ( 11) be positioned at the middle position of gantry (12) top. 6.根据权利要求5所述的一种新型大板夹具,其特征在于:所述压块一(504)、压块二(904)和推块(703)均为橡胶材质。6. A new type of clamp for large slabs according to claim 5, characterized in that: the first pressing block (504), the second pressing block (904) and the pushing block (703) are all made of rubber.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119188368A (en) * 2024-11-26 2024-12-27 潍坊机床二厂有限公司 A high-efficiency positioning and clamping device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN119188368A (en) * 2024-11-26 2024-12-27 潍坊机床二厂有限公司 A high-efficiency positioning and clamping device

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