CN218903890U - Clamping device for cutting and processing slow-moving wire - Google Patents
Clamping device for cutting and processing slow-moving wire Download PDFInfo
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- CN218903890U CN218903890U CN202223059009.9U CN202223059009U CN218903890U CN 218903890 U CN218903890 U CN 218903890U CN 202223059009 U CN202223059009 U CN 202223059009U CN 218903890 U CN218903890 U CN 218903890U
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Abstract
本实用新型公开了慢走丝线切割加工装夹装置,包括箱体,所述箱体的顶端固定连接有台板,所述台板的上方中间位置处设置有装配板,所述装配板顶端的内部设置有多组定位孔,所述台板顶部的前端设置有碎屑飞溅阻隔机构。该慢走丝线切割加工装夹装置通过设置有外围挡、内围挡、气缸和推板,使用时,慢走丝线切割机头下压,通过脉冲火花放电蚀除金属,在切割过程中,气缸向上延伸,通过推板将内围挡向上推起,外围挡和内围挡构成一道防护,将溅射的碎屑阻挡在内,在切削完毕后,气缸回缩,内围挡回落,露出后方的装配板,方便操作人员拿取工件,实现了灵活调整前方围挡的功能,解决的是装置不具备灵活调整前方围挡的功能的问题。
The utility model discloses a clamping device for slow-moving wire-cutting processing, which comprises a box body. The top of the box body is fixedly connected with a platen. Multiple sets of positioning holes are provided inside, and a debris splash blocking mechanism is provided at the front end of the top of the table. The clamping device for WEDM processing is equipped with a peripheral block, an internal block, a cylinder and a push plate. When in use, the WEDM head is pressed down, and the metal is removed by pulse spark discharge. During the cutting process, the cylinder Extend upwards, push up the inner fence through the push plate, the outer fence and the inner fence form a protection, and block the sputtered debris. After the cutting is completed, the cylinder retracts, and the inner fence falls back to expose the rear The assembly plate is convenient for the operator to take the workpiece, realizes the function of flexibly adjusting the front enclosure, and solves the problem that the device does not have the function of flexibly adjusting the front enclosure.
Description
技术领域technical field
本实用新型涉及装夹装置技术领域,具体为慢走丝线切割加工装夹装置。The utility model relates to the technical field of clamping devices, in particular to a slow-moving wire cutting processing clamping device.
背景技术Background technique
慢走丝线切割是电火花线切割的一种,是利用连续移动的细金属丝作电极,对工件进行脉冲火花放电蚀除金属、切割成型,其主要用于加工各种形状复杂和精密细小的工件。慢走丝线切割机主要由两部分构成,上方的切割机头和下方的装夹台,装夹台构造简单,以台面和顶部的装夹板为主。Slow wire cutting is a kind of wire electric discharge cutting. It uses continuously moving thin metal wires as electrodes to perform pulse spark discharge on workpieces to etch metal and cut them into shapes. It is mainly used for processing various complex and small precision objects artifact. The slow wire cutting machine is mainly composed of two parts, the upper cutting head and the lower clamping table. The structure of the clamping table is simple, mainly based on the table top and the top clamping plate.
当前市面上常见的切割加工所用的装夹台在构造上大多类似,通过将定位件固定在装夹台上的定位孔或定位槽中,借以对工件进行固定,在使用过程中存在一些功能上的不足,有待改进,如在切割过程中,慢走丝线切割所产生的电火花和工件碎屑容易飞溅,对外围的操作人员存在威胁,部分设置有围挡的装夹台其围挡的高度相对固定,不能根据加工时的工况灵活调整围挡的高度,不具备灵活调整前方围挡的功能;其次,目前主流的切割加工装夹台其顶部的装夹板都是固定的,对于一些需要立体加工的工件则显得力有不逮,不具备灵活调整切削角度的功能;除此之外,在切割加工过程中,切割产生的废屑容易积聚在装配台和桌面板上,影响工作环境,不具备收集废屑便于集中处理的功能。Most of the clamping tables used for cutting processing on the market are similar in structure. By fixing the positioning parts in the positioning holes or positioning grooves on the clamping table to fix the workpiece, there are some functions during use. For example, during the cutting process, the electric sparks and workpiece debris generated by slow wire cutting are easy to splash, which poses a threat to the peripheral operators. Some clamping tables with enclosures have the height of enclosures Relatively fixed, the height of the fence cannot be flexibly adjusted according to the working conditions during processing, and it does not have the function of flexibly adjusting the front fence; secondly, the top clamping plate of the current mainstream cutting and processing clamping table is fixed, for some needs The three-dimensional processing of the workpiece is insufficient, and it does not have the function of flexibly adjusting the cutting angle; in addition, during the cutting process, the waste generated by cutting is easy to accumulate on the assembly table and the desktop board, which affects the working environment. It has the function of collecting waste for centralized processing.
实用新型内容Utility model content
本实用新型的目的在于提供慢走丝线切割加工装夹装置,以解决上述背景技术中提出的不具备灵活调整前方围挡的功能的问题。The purpose of this utility model is to provide a slow-feeding wire cutting and processing clamping device to solve the problem in the above-mentioned background technology that it does not have the function of flexibly adjusting the front enclosure.
为实现上述目的,本实用新型提供如下技术方案:慢走丝线切割加工装夹装置,包括箱体,所述箱体的顶端固定连接有台板,所述台板的上方中间位置处设置有装配板,所述装配板顶端的内部设置有多组定位孔,所述台板顶部的两侧分别固定连接有底座,所述箱体内部底端的一侧固定连接有壳体,所述台板顶部的前端设置有碎屑飞溅阻隔机构。In order to achieve the above purpose, the utility model provides the following technical solution: slow wire cutting and wire cutting clamping device, including a box body, the top of the box body is fixedly connected with a table, and the upper middle position of the table is provided with an assembly The top of the assembly plate is provided with multiple sets of positioning holes, the two sides of the top of the table are respectively fixedly connected with the base, one side of the inner bottom of the box is fixedly connected with the shell, and the top of the table The front end is provided with a debris splash blocking mechanism.
所述碎屑飞溅阻隔机构包括外围挡,所述外围挡固定连接在台板顶部的前端,所述外围挡的内部设置有内围挡,所述内围挡顶部的两侧分别固定连接有推板,所述推板的底部和台板的顶部之间竖向安装有气缸。The debris splash blocking mechanism includes a peripheral block, the peripheral block is fixedly connected to the front end of the top of the platen, and the inside of the peripheral block is provided with an inner block, and the two sides of the top of the inner block are respectively fixedly connected with push plate, and a cylinder is vertically installed between the bottom of the push plate and the top of the table.
优选的,所述内围挡的外部尺寸和外围挡的内部尺寸相匹配,所述内围挡可以沿着外围挡的内部上下滑动。Preferably, the outer dimensions of the inner enclosure match the inner dimensions of the outer enclosure, and the inner enclosure can slide up and down along the inside of the outer enclosure.
优选的,所述气缸关于内围挡的垂直中心线对称分布。Preferably, the cylinders are distributed symmetrically with respect to the vertical centerline of the inner enclosure.
优选的,所述底座的顶端固定连接有L形固定块,所述L形固定块的一侧固定连接有减速机,所述减速机的一侧安装有伺服电机,所述装配板的两侧分别固定连接有连接块,所述连接块的一侧和L形固定块的一侧之间设置有转轴,所述转轴的一侧贯穿L形固定块的内部并和减速机的另一侧相连接。Preferably, an L-shaped fixed block is fixedly connected to the top of the base, a speed reducer is fixedly connected to one side of the L-shaped fixed block, a servo motor is installed on one side of the speed reducer, and the two sides of the assembly plate Connecting blocks are respectively fixedly connected, and a rotating shaft is arranged between one side of the connecting block and one side of the L-shaped fixed block, and one side of the rotating shaft runs through the inside of the L-shaped fixed block and is connected to the other side of the reducer. connect.
优选的,所述台板顶部的后端固定连接有吸风口,所述吸风口的后端和壳体的另一侧之间设置有气管,所述壳体内部的一侧活动连接有集尘袋,所述集尘袋、气管、吸风口的内部相连通。Preferably, an air suction port is fixedly connected to the rear end of the top of the table top, an air pipe is provided between the rear end of the air suction port and the other side of the casing, and a dust collection device is movably connected to one side inside the casing. bag, the inside of the dust collecting bag, the air pipe, and the air suction port are connected.
优选的,所述壳体的一侧安装有负压风机。Preferably, a negative pressure fan is installed on one side of the housing.
优选的,所述壳体的顶部固定连接有检修盖。Preferably, an inspection cover is fixedly connected to the top of the housing.
与现有技术相比,本实用新型的有益效果是:该慢走丝线切割加工装夹装置不仅实现了灵活调整前方围挡的功能,实现了灵活调整切削角度的功能,而且实现了收集废屑便于集中处理的功能;Compared with the prior art, the beneficial effect of the utility model is that the clamping device for WEDM not only realizes the function of flexibly adjusting the front enclosure and the function of flexibly adjusting the cutting angle, but also realizes the function of collecting waste chips Functions that facilitate centralized processing;
(1)通过设置有外围挡、内围挡、气缸和推板,使用时,将工件水平放置在装配板,接着将固定件沿着定位孔一一打入,将工件固定好,上方的慢走丝线切割机头下压,通过脉冲火花放电蚀除金属,在切割过程中,气缸向上延伸,通过推板将内围挡向上推起,外围挡和内围挡构成一道防护,将溅射的碎屑阻挡在内,在切削完毕后,气缸回缩,内围挡回落,露出后方的装配板,方便操作人员拿取工件,实现了灵活调整前方围挡的功能;(1) By setting the peripheral block, the internal block, the cylinder and the push plate, when in use, place the workpiece horizontally on the assembly plate, and then drive the fixing parts one by one along the positioning holes to fix the workpiece. The wire cutting machine head is pressed down, and the metal is removed by pulse spark discharge. During the cutting process, the cylinder extends upwards, and the inner fence is pushed up by the push plate. The outer fence and the inner fence form a protection, and the sputtered The debris is blocked inside. After the cutting is completed, the cylinder retracts, and the inner fence falls back, exposing the rear assembly plate, which is convenient for the operator to take the workpiece, and realizes the function of flexibly adjusting the front fence;
(2)通过设置有底座、L形固定块、减速机、伺服电机、转轴和连接块,使用时,在切削过程中,当需要对工件侧边进行操作时,伺服电机启动,通过减速机带动转轴旋转,转轴带动连接块转动,装配板随之转动,固定在装配板上的工件也随之翻转,可以加工到侧边,底座和L形固定块为电机的安装固定提供了物理支撑,实现了灵活调整切削角度的功能;(2) By setting the base, L-shaped fixed block, reducer, servo motor, rotating shaft and connecting block, when in use, during the cutting process, when it is necessary to operate the side of the workpiece, the servo motor starts and is driven by the reducer The rotating shaft rotates, the rotating shaft drives the connecting block to rotate, the assembly plate rotates accordingly, and the workpiece fixed on the assembly plate also turns over, and can be processed to the side. The base and the L-shaped fixed block provide physical support for the installation and fixation of the motor, realizing The function of flexibly adjusting the cutting angle;
(3)通过设置有壳体、负压风机、集尘袋、气管、吸风口和检修盖,使用时,在切削过程中,工件表面的碎屑剥落并向下掉落,负压风机启动并将壳体中的空气迅速排出,壳体内部形成半真空状态,吸风口产生吸力,将外部空气连同碎屑一同吸入,并沿着气管送入集尘袋中,方便集中清理,检修盖可以打开将集尘袋取出,实现了收集废屑便于集中处理的功能。(3) With the housing, negative pressure fan, dust bag, air pipe, suction port and inspection cover, when in use, during the cutting process, the debris on the surface of the workpiece peels off and falls downward, and the negative pressure fan starts and The air in the shell is quickly discharged, and a semi-vacuum state is formed inside the shell. The suction port generates suction, sucks the external air together with the debris, and sends them into the dust bag along the air pipe, which is convenient for centralized cleaning. The maintenance cover can be opened The dust collecting bag is taken out to realize the function of collecting waste debris for centralized processing.
附图说明Description of drawings
图1为本实用新型的正视局部剖面结构示意图;Fig. 1 is the partial sectional structure schematic diagram of front view of the utility model;
图2为本实用新型的俯视结构示意图;Fig. 2 is the top view structural representation of the utility model;
图3为本实用新型的图1中A处局部剖面放大结构示意图;Fig. 3 is a schematic diagram of a partial section enlarged structure at A in Fig. 1 of the present utility model;
图4为本实用新型的壳体俯视放大结构示意图。Fig. 4 is a top view enlarged structural schematic diagram of the housing of the present invention.
图中:1、箱体;2、台板;3、外围挡;4、内围挡;5、气缸;6、推板;7、底座;8、L形固定块;9、减速机;10、伺服电机;11、转轴;12、连接块;13、装配板;14、定位孔;15、壳体;16、负压风机;17、集尘袋;18、气管;19、吸风口;20、检修盖。In the figure: 1. Box body; 2. Platen; 3. Peripheral block; 4. Inner block; 5. Cylinder; 6. Push plate; 7. Base; 8. L-shaped fixed block; 9. Reducer; 10 , servo motor; 11, rotating shaft; 12, connecting block; 13, assembly plate; 14, positioning hole; 15, shell; 16, negative pressure fan; 17, dust bag; 18, air pipe; 19, suction port; 20 , Maintenance cover.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1:请参阅图1-4,慢走丝线切割加工装夹装置,包括箱体1,箱体1的顶端固定连接有台板2,台板2的上方中间位置处设置有装配板13,装配板13顶端的内部设置有多组定位孔14,台板2顶部的前端设置有碎屑飞溅阻隔机构;Embodiment 1: Please refer to Fig. 1-4, the clamping device for WEDM processing, including a
请参阅图1-4,慢走丝线切割加工装夹装置还包括碎屑飞溅阻隔机构,碎屑飞溅阻隔机构包括外围挡3,外围挡3固定连接在台板2顶部的前端,外围挡3的内部设置有内围挡4,内围挡4顶部的两侧分别固定连接有推板6,推板6的底部和台板2的顶部之间竖向安装有气缸5;Please refer to Figure 1-4, the clamping device for WEDM processing also includes a debris splash blocking mechanism, the debris splash blocking mechanism includes a
内围挡4的外部尺寸和外围挡3的内部尺寸相匹配,内围挡4可以沿着外围挡3的内部上下滑动,气缸5关于内围挡4的垂直中心线对称分布,可以灵活调整高度阻挡飞溅碎片;The outer dimensions of the
具体地,如图1和图2所示,在切割过程中,气缸5向上延伸,通过推板6将内围挡4向上推起,外围挡3和内围挡4构成一道防护,将溅射的碎屑阻挡在内,在切削完毕后,气缸5回缩,内围挡4回落,露出后方的装配板13,方便操作人员拿取工件。Specifically, as shown in Figures 1 and 2, during the cutting process, the
实施例2:台板2顶部的两侧分别固定连接有底座7,底座7的顶端固定连接有L形固定块8,L形固定块8的一侧固定连接有减速机9,减速机9的一侧安装有伺服电机10,装配板13的两侧分别固定连接有连接块12,连接块12的一侧和L形固定块8的一侧之间设置有转轴11,转轴11的一侧贯穿L形固定块8的内部并和减速机9的另一侧相连接,可以灵活调整切削的角度;Embodiment 2: Both sides of the top of the
具体地,如图1和图3所示,伺服电机10启动,通过减速机9带动转轴11旋转,转轴11带动连接块12转动,装配板13随之转动,固定在装配板13上的工件也随之翻转,可以加工到侧边,底座7和L形固定块8为电机的安装固定提供了物理支撑。Specifically, as shown in Fig. 1 and Fig. 3, the
实施例3:箱体1内部底端的一侧固定连接有壳体15,台板2顶部的后端固定连接有吸风口19,吸风口19的后端和壳体15的另一侧之间设置有气管18,壳体15内部的一侧活动连接有集尘袋17,集尘袋17、气管18、吸风口19的内部相连通,壳体15的一侧安装有负压风机16,壳体15的顶部固定连接有检修盖20,可以将切削产生的碎屑集中清理;Embodiment 3: One side of the inner bottom of the
具体地,如图1和图4所示,负压风机16启动并将壳体15中的空气迅速排出,壳体15内部形成半真空状态,吸风口19产生吸力,将外部空气连同碎屑一同吸入,并沿着气管18送入集尘袋17中,方便集中清理,检修盖20可以打开将集尘袋17取出。Specifically, as shown in Figures 1 and 4, the
工作原理:本实用新型在使用时,首先,将工件水平放置在装配板13,接着将固定件沿着定位孔14一一打入,将工件固定好,上方的慢走丝线切割机头下压,通过脉冲火花放电蚀除金属,在切割过程中,气缸5向上延伸,通过推板6将内围挡4向上推起,外围挡3和内围挡4构成一道防护,将溅射的碎屑阻挡在内,在切削完毕后,气缸5回缩,内围挡4回落,露出后方的装配板13,方便操作人员拿取工件。在切削过程中,当需要对工件侧边进行操作时,伺服电机10启动,通过减速机9带动转轴11旋转,转轴11带动连接块12转动,装配板13随之转动,固定在装配板13上的工件也随之翻转,可以加工到侧边,底座7和L形固定块8为电机的安装固定提供了物理支撑。在切削过程中,工件表面的碎屑剥落并向下掉落,负压风机16启动并将壳体15中的空气迅速排出,壳体15内部形成半真空状态,吸风口19产生吸力,将外部空气连同碎屑一同吸入,并沿着气管18送入集尘袋17中,方便集中清理,检修盖20可以打开将集尘袋17取出。Working principle: when the utility model is in use, firstly, the workpiece is placed horizontally on the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202223059009.9U CN218903890U (en) | 2022-11-18 | 2022-11-18 | Clamping device for cutting and processing slow-moving wire |
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| CN202223059009.9U CN218903890U (en) | 2022-11-18 | 2022-11-18 | Clamping device for cutting and processing slow-moving wire |
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| CN202223059009.9U Expired - Fee Related CN218903890U (en) | 2022-11-18 | 2022-11-18 | Clamping device for cutting and processing slow-moving wire |
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