CN218893093U - Conveying line stacking device - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及物料移送设备技术领域,具体而言,涉及一种输送线拆码垛装置。The utility model relates to the technical field of material transfer equipment, in particular to a conveying line depalletizing device.
背景技术Background technique
为提高物料在车间的转运效率,在运输过程中通常采用转运托板或托盘盛放物料,经过码垛后进行移送,以提高运输效率,移送到位后时再将物料拆垛为单一的托板或托盘进行加工。目前物料的移送和拆码垛工序一般相互独立,即物料通过输送线移送到位后,由人工或叉车进行拆垛或码垛,导致拆码垛的效率低下,且人工操作难度大,劳动强度高,存在安全隐患。In order to improve the transfer efficiency of materials in the workshop, transfer pallets or pallets are usually used to hold materials during the transportation process, and then transfer them after palletizing to improve transportation efficiency. or pallets for processing. At present, the process of material transfer and depalletizing is generally independent of each other, that is, after the material is transferred to the place through the conveyor line, it is manually or forklifted for depalletizing or palletizing, resulting in low efficiency of depalletizing, and manual operation is difficult and labor intensive. ,There are security risks.
实用新型内容Utility model content
本实用新型的目的在于提供一种输送线拆码垛装置,其结构合理,能够实现物料的自动拆垛和码垛,有效提高物料拆码垛的效率和安全性。The purpose of the utility model is to provide a conveyor line depalletizing device, which has a reasonable structure, can realize automatic depalletizing and palletizing of materials, and effectively improves the efficiency and safety of material depalletizing.
一种输送线拆码垛装置,包括:机架;输送线,设于所述机架,用于移送物料;支撑机构,相对设于所述输送线沿第一方向的两侧;以及顶升机构,设于所述输送线的移送路径上且位于所述支撑机构之间,所述顶升机构包括升降驱动件、传动组件、以及若干支撑杆,所述升降驱动件通过所述传动组件驱使所述支撑杆沿第二方向移动,以驱使物料升降,所述支撑机构将物料悬架支撑于输送线的上方。A conveying line depalletizing device, comprising: a frame; a conveying line arranged on the frame for transferring materials; a supporting mechanism relatively arranged on both sides of the conveying line along a first direction; and a jacking mechanism, located on the transfer path of the conveying line and between the supporting mechanisms, the jacking mechanism includes a lifting drive, a transmission assembly, and a number of support rods, and the lifting drive is driven by the transmission assembly The support rod moves along the second direction to drive the materials to go up and down, and the support mechanism supports the suspension of the materials above the conveying line.
在上述技术方案中,物料通过输送线移送,当物料移送至顶升机构对应的位置时,顶升机构能够驱使物料沿第二方向移动,配合支撑机构从两侧伸入物料并支撑物料,从而实现拆垛和码垛的动作,结构简单合理,能够实现物料的自动拆码垛,提高拆码垛的效率,且能够减少人工参与,降低工作人员的劳动强度,提高拆码垛的安全性。In the above technical solution, the material is transferred through the conveying line. When the material is transferred to the corresponding position of the jacking mechanism, the jacking mechanism can drive the material to move in the second direction, cooperate with the support mechanism to extend into the material from both sides and support the material, thereby Realize the action of unstacking and palletizing, the structure is simple and reasonable, can realize the automatic depalletizing of materials, improve the efficiency of depalletizing, and can reduce manual participation, reduce the labor intensity of staff, and improve the safety of depalletizing.
进一步的,所述支撑杆为四个,四个所述支撑杆呈矩形阵列排布。Further, there are four support rods, and the four support rods are arranged in a rectangular array.
在上述技术方案中,四个支撑杆呈矩形阵列排布,使得能够对物料的四个角度形成有效支撑,提高物料拆码垛时的稳定性。In the above technical solution, the four support rods are arranged in a rectangular array, so that the four angles of the material can be effectively supported, and the stability of the material when it is unstacked is improved.
进一步的,在第一方向上相邻的两个所述支撑杆之间架设有顶升板。Further, a lifting plate is erected between two adjacent support rods in the first direction.
在上述技术方案中,通过在两个支撑杆之间设置顶升板,能够增加与物料的接触面积,进一步提升拆码垛的稳定性。In the above technical solution, by providing a lifting plate between the two support rods, the contact area with the material can be increased, and the stability of depalletizing can be further improved.
进一步的,所述顶升机构还包括若干导向座,所述导向座安装于所述机架,所述支撑杆一一对应地穿设于所述导向座。Further, the jacking mechanism also includes several guide seats, the guide seats are installed on the frame, and the support rods are passed through the guide seats in a one-to-one correspondence.
在上述技术方案中,导向座固定安装在机架,其能够对支撑杆导向,使支撑杆的移动更加稳定和准确。In the above technical solution, the guide seat is fixedly installed on the frame, which can guide the support rod, so that the movement of the support rod is more stable and accurate.
进一步的,所述支撑机构包括支撑驱动件和支撑平台,所述支撑驱动件驱使所述支撑平台沿第一方向往复移动。Further, the support mechanism includes a support driver and a support platform, and the support driver drives the support platform to reciprocate along a first direction.
在上述技术方案中,支撑驱动件能够驱使支撑平台移动,从而支撑物料,结构简单,易于实现。In the above technical solution, the support driving member can drive the support platform to move, thereby supporting the material, and has a simple structure and is easy to implement.
进一步的,所述支撑平台包括活动板和若干插块,所述活动板连接于所述支撑驱动件,若干所述插块设于所述活动板靠近所述输送线的一侧。Further, the support platform includes a movable plate and several inserting blocks, the movable plate is connected to the supporting drive member, and the several inserting blocks are arranged on the side of the movable plate close to the conveying line.
在上述技术方案中,物料放置在托盘或卡板上,插块能够沿第一方向移动并插入到托盘底部或卡板中对应的槽,从而实现对物料的支撑。In the above technical solution, the material is placed on the pallet or the pallet, and the insert block can move along the first direction and be inserted into the bottom of the pallet or the corresponding groove in the pallet, so as to support the material.
进一步的,所述插块与所述活动板铰接。Further, the insert block is hinged to the movable plate.
在上述技术方案中,插块与活动板铰接,当不需要拆码垛的时候,可以将插块转动翻折,从而减少占用的空间,避免与移动的物料干涉。In the above technical solution, the insert block is hinged to the movable plate, and when it is not necessary to dismantle the pallet, the insert block can be turned and folded, thereby reducing the occupied space and avoiding interference with moving materials.
进一步的,所述机架包括立杆、横梁、以及连接件,所述立杆沿第二方向延伸,所述连接件可拆卸地设于所述横梁的两端,所述横梁通过所述连接件架设于相邻两个所述立杆之间。Further, the frame includes a pole, a crossbeam, and a connecting piece, the pole extends along the second direction, the connecting piece is detachably arranged at both ends of the crossbeam, and the crossbeam is connected through the The piece is erected between two adjacent poles.
在上述技术方案中,机架通过立杆、横梁、以及连接件组装而成,便于拆装和调节,使整体结构更加灵活,适用性更广。In the above technical solution, the frame is assembled by vertical poles, beams, and connectors, which is convenient for disassembly and adjustment, making the overall structure more flexible and more applicable.
进一步的,所述立杆和横梁沿长度方向均匀排列有多个连接孔。Further, the poles and beams are evenly arranged with a plurality of connection holes along the length direction.
在上述技术方案中,连接孔能够方便立杆和横梁位置的调节,提高了机架的灵活性,方便部件和线路的调整安装。In the above technical solution, the connecting holes can facilitate the adjustment of the positions of the poles and the beams, improve the flexibility of the frame, and facilitate the adjustment and installation of components and lines.
进一步的,所述机架靠近所述顶升机构两侧设有若干沿第二方向延伸的导向板。Further, a plurality of guide plates extending along the second direction are provided on both sides of the frame near the lifting mechanism.
在上述技术方案中,导向板能够从两侧对物料形成限位和导向,使物料在拆码垛的过程中保持稳定。In the above technical solution, the guide plate can limit and guide the materials from both sides, so as to keep the materials stable during the process of unstacking.
与现有技术相比,本实用新型的有益效果是:顶升机构和支撑机构设于输送线的移送路径上,能够在物料移送的过程对物料进行拆码垛,从而提高运输效率。顶升机构能够驱使物料沿第二方向移动,配合支撑机构从两侧伸入物料并支撑物料,从而实现拆垛和码垛的动作,结构简单合理,能够实现物料的自动拆码垛,提高拆码垛的效率,且能够减少人工参与,降低工作人员的劳动强度,提高拆码垛的安全性。Compared with the prior art, the utility model has the beneficial effects that: the jacking mechanism and the supporting mechanism are arranged on the transfer path of the conveying line, and the materials can be depalletized during the material transfer process, thereby improving the transportation efficiency. The jacking mechanism can drive the material to move along the second direction, cooperate with the support mechanism to extend into the material from both sides and support the material, so as to realize the action of unstacking and palletizing. It improves the efficiency of palletizing, and can reduce manual participation, reduce the labor intensity of staff, and improve the safety of depalletizing.
附图说明Description of drawings
图1为本实用新型实施例的输送线拆码垛装置的结构示意图。Fig. 1 is a schematic structural view of a conveyor line depalletizing device according to an embodiment of the present invention.
图2为本实用新型实施例的输送线和顶升机构的结构示意图。Fig. 2 is a structural schematic diagram of the conveying line and the jacking mechanism of the embodiment of the utility model.
图3为图2的局部放大示意图。FIG. 3 is a partially enlarged schematic diagram of FIG. 2 .
图4为本实用新型实施例的顶升机构的结构示意图。Fig. 4 is a schematic structural diagram of the jacking mechanism of the embodiment of the present invention.
图5为本实用新型实施例的支撑机构的结构示意图。Fig. 5 is a structural schematic diagram of the supporting mechanism of the embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
机架1、立杆11、横梁12、连接件13、连接孔131、导向板14;
输送线2、移送辊21;Conveyor line 2,
支撑机构3、支撑驱动件31、支撑平台32、活动板321、插块322;
顶升机构4、升降驱动件41、传动组件42、第一传动轴421、第二传动轴422、轴座423、支撑杆43、导向座44、顶升板45;
第一方向C1、第二方向C2。The first direction C1 and the second direction C2.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳实施方式。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施方式。In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. Preferred embodiments of the utility model are provided in the accompanying drawings. However, the invention may be embodied in many different forms and is not limited to the embodiments described herein.
请参考图1和图2,一较佳实施例中,本实用新型的输送线拆码垛装置主要包括机架1、输送线2、支撑机构3、以及顶升机构4。其中,输送线2设于机架1上,用于移送物料。支撑机构3为两个,两个支撑机构3相对设于输送线2的两侧,用于将物料悬架支撑于输送线2的上方。顶升机构4设于输送线2的移送路径上,且位于支撑机构3之间,顶升机构4包括升降驱动件41、传动组件42、以及若干支撑杆43,升降驱动件41通过传动组件42驱使支撑杆43沿第二方向C2移动,以驱使物料升降。Please refer to FIG. 1 and FIG. 2 , in a preferred embodiment, the conveyor line depalletizing device of the present utility model mainly includes a
示例性的,输送线2包括若干移送辊21,若干移送辊21平行排列,相邻两个移送辊21之间形成有间隙,顶升机构4设于输送线2移送路径的下方,顶升机构4的支撑杆43能够在升降驱动件41的驱使下沿第二方向C2移动,以从间隙穿过并抵接物料的底面,从而驱使物料沿第二方向C2竖直升降,当物料移动至预设高度后,支撑机构3能够从两侧伸入物料的托板,从而承托物料于输送线2的上方。Exemplarily, the conveying line 2 includes
在本实施例中,支撑杆43为四个,四个支撑杆43呈矩形阵列排布,具体实施时,四个支撑杆43的位置与物料的托板的四个角度相对应,从而使得能够对物料的四个角度形成有效支撑,提高物料拆码垛时的稳定性。可以理解的是,在其他实施例中,支撑杆43的数量可以是其他,只需保证稳定支撑物料即可,本申请在此不作限定。In this embodiment, there are four
请参考图3,在本实施例中,在第一方向C1上相邻的两个支撑杆43之间架设有顶升板45。具体的,顶升板45沿第一方向C1延伸,即与移送辊21的轴向平行,顶升板45的两端分别连接于两个支撑杆43的端部,顶升板45的宽度小于移送辊21之间的间隙宽度,从而保证顶升板45能够穿过间隙并抵接物料的托板。通过在两个支撑杆43之间设置顶升板45,能够增加与物料的接触面积,进一步提升拆码垛的稳定性。Please refer to FIG. 3 , in this embodiment, a
请参考图4,顶升机构4还包括若干导向座44,导向座44安装于机架1,支撑杆43一一对应地穿设于导向座44。导向座44能够对支撑杆43导向,使支撑杆43的移动更加稳定和准确。Please refer to FIG. 4 , the jacking
传动组件42可采用现有的传动结构,示例性的,传动组件42包括第一传动轴421、第二传动轴422、以及轴座423,第一传动轴421连接于升降驱动件41的输出端,第二传动轴422与第一传动轴421通过轴座423连接,第二传动轴422连接于支撑杆43,支撑杆43的轴向与第二方向C2平行,升降驱动件41可驱动第一传动轴421转动,第一传动轴421带动第二传动轴422转动,进而驱使支撑杆43沿第二方向C2移动。The transmission assembly 42 can adopt an existing transmission structure. Exemplarily, the transmission assembly 42 includes a
请参考图5,支撑机构3包括支撑驱动件31和支撑平台32,支撑驱动件31驱使支撑平台32沿第一方向C1往复移动。具体的,支撑平台32包括活动板321和若干插块322,活动板321连接于支撑驱动件31,活动板321滑动设于沿第一方向C1延伸的导轨上,若干插块322设于活动板321靠近输送线2的一侧。插块322能够沿第一方向C1移动并插入物料托盘底部或卡板中对应的槽,从而实现对物料的支撑。Please refer to FIG. 5 , the
在本实施例中,插块322与活动板321铰接,当不需要拆码垛的时候,可以将插块322转动翻折,从而减少占用的空间,避免与移动的物料干涉。In this embodiment, the
请参考图1和图3,机架1包括立杆11、横梁12、以及连接件13,立杆11沿第二方向C2延伸,连接件13可拆卸地设于横梁12的两端,横梁12通过连接件13架设于相邻两个立杆11之间。机架1通过立杆11、横梁12、以及连接件13组装而成,便于拆装和调节,使整体结构更加灵活,适用性更广。Please refer to Fig. 1 and Fig. 3,
其中,立杆11和横梁12沿长度方向均匀排列有多个连接孔131,连接孔131能够方便立杆11和横梁12位置的调节,提高了机架1的灵活性,方便部件和线路的调整安装。Among them, the
在本实施例中,机架1靠近顶升机构4两侧设有若干沿第二方向C2延伸的导向板14,导向板14的上下两端形成为斜面,以便于物料滑入相对设置的两个导向板14之间,相对的两个导向板14之间的宽度与物料托板的宽度相匹配,从而能够从两侧对物料形成限位和导向,使物料在拆码垛的过程中保持稳定。In this embodiment, a plurality of
需要说明的是,在输送线2上还设有未图示的阻挡机构,阻挡机构用于阻挡物料继续移动,以将物料保持在于顶升机构4相对应的位置上,阻挡机构可参考现有的结构,本申请在此不作赘述。It should be noted that a blocking mechanism not shown in the figure is also provided on the conveying line 2. The blocking mechanism is used to block the material from continuing to move so as to keep the material at the position corresponding to the jacking
为了便于理解上述技术方案,以下对其工作流程展开描述:物料通过输送线2移送,当物料移送至顶升机构4对应的位置时,通过未图示的阻挡机构阻挡物料继续移动,随后顶升机构4的支撑杆43上升,以驱使物料沿第二方向C2移动,支撑机构3从两侧伸入物料托板对应的孔内以支撑物料,顶升机构4下降复位,待下一物料移动至对应位置,重复上述动作,从而实现物料的码垛。拆垛时,支撑杆43上升并支撑物料,支撑机构3与托板分离连接,随后支撑杆43下降一个物料的高度,支撑机构3再次伸入托板,支撑杆43继续下降将物料放置与输送线2,重复以上动作即可实现物料的拆垛。拆码垛的工序简单合理,实现了物料在移送过程的自动拆码垛,提高拆码垛的效率,且能够减少人工参与,降低工作人员的劳动强度,提高拆码垛的安全性。In order to facilitate the understanding of the above technical solution, the following describes its working process: the material is transferred through the conveying line 2, when the material is transferred to the corresponding position of the jacking
在本实用新型的描述中,需要理解的是,术语诸如 “上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that terms such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top ", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the Means that a device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上, 除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
虽然对本实用新型的描述是结合以上具体实施例进行的,但是,熟悉本技术领域的人员能够根据上述的内容进行许多替换、修改和变化是显而易见的。因此,所有这样的替代、改进和变化都包括在附后的权利要求的精神和范围内。Although the description of the utility model is performed in conjunction with the above specific embodiments, it is obvious that those skilled in the art can make many substitutions, modifications and changes based on the above contents. Accordingly, all such alternatives, modifications and changes are intended to be included within the spirit and scope of the appended claims.
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Effective date of registration: 20230725 Address after: 516000 No.4, Xinpeng Road, Ma'an Town, Huicheng District, Huizhou City, Guangdong Province Patentee after: GUANGDONG LYRIC ROBOT AUTOMATION Co.,Ltd. Patentee after: Guangdong Shunchu Intelligent Equipment Co.,Ltd. Address before: 516001 No.4, Xinpeng Road, Ma'an Town, Huicheng District, Huizhou City, Guangdong Province Patentee before: GUANGDONG LYRIC ROBOT AUTOMATION Co.,Ltd. |