CN218891167U - Automatic casting machine for producing self-cleaning cast iron drain pipe - Google Patents
Automatic casting machine for producing self-cleaning cast iron drain pipe Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 73
- 238000005266 casting Methods 0.000 title claims abstract description 52
- 229910001018 Cast iron Inorganic materials 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000007774 longterm Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000009750 centrifugal casting Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910001141 Ductile iron Inorganic materials 0.000 description 1
- 229910001060 Gray iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
本实用新型涉及一种自清洁的铸铁泄水管生产自动铸造机,包括底座、铸造机本体和底板,所述底板的顶部固定连接有气缸,所述气缸的顶部固定连接有连接筒,所述连接筒的内部滑动连接有连接杆,所述连接杆上设置有清洁机构,所述清洁机构包括固定安装在连接筒左侧的第一电机,所述第一电机的输出轴固定连接有转动杆,所述连接杆的右侧固定连接有固定筒,所述固定筒的内部固定安装有双轴电机。该自清洁的铸铁泄水管生产自动铸造机,通过设置清洁机构,能够快速对清洁刷进行安装和拆卸,方便对使用者对清洁刷进行更换,解决了清洁刷在长时间使用后出现损坏不便进行更换的情况,方便使用者的使用,提高装置的实用性。
The utility model relates to an automatic casting machine for producing self-cleaning cast iron drain pipes, which comprises a base, a casting machine body and a bottom plate, the top of the bottom plate is fixedly connected with a cylinder, and the top of the cylinder is fixedly connected with a connecting cylinder, and The inside of the cylinder is slidably connected with a connecting rod, and the connecting rod is provided with a cleaning mechanism, the cleaning mechanism includes a first motor fixedly installed on the left side of the connecting cylinder, the output shaft of the first motor is fixedly connected with a rotating rod, A fixed cylinder is fixedly connected to the right side of the connecting rod, and a biaxial motor is fixedly installed inside the fixed cylinder. The self-cleaning cast iron drainpipe produces an automatic casting machine. By setting the cleaning mechanism, the cleaning brush can be quickly installed and disassembled, which is convenient for the user to replace the cleaning brush, and solves the inconvenience of the cleaning brush being damaged after long-term use. The replacement situation is convenient for the user and improves the practicability of the device.
Description
技术领域technical field
本实用新型涉及铸造机技术领域,具体为一种自清洁的铸铁泄水管生产自动铸造机。The utility model relates to the technical field of casting machines, in particular to a self-cleaning automatic casting machine for producing cast iron drain pipes.
背景技术Background technique
将液态金属浇入旋转的铸型里,在离心力作用下充型并凝固成铸件的铸造方法,离心铸造用的机器称为离心铸造机按照铸型的旋转轴方向不同,离心铸造机分为卧式立式和倾斜式三种,卧式离心铸造机主要用于浇注各种管状铸件,如灰铸铁球墨铸铁的水管和煤气管,此外可浇注造纸机用大口径铜辊筒,各种碳钢、合金钢管以及要求内外层有不同成分的双层材质钢轧辊,离心铸造机的出现给管类生产企业带来巨大便利,通过铸造机能够完成铸铁泄水管的生产。The casting method in which liquid metal is poured into a rotating mold, filled and solidified into castings under the action of centrifugal force, the machine used for centrifugal casting is called centrifugal casting machine. There are three kinds of vertical type and inclined type. The horizontal centrifugal casting machine is mainly used for casting various tubular castings, such as gray cast iron ductile iron water pipes and gas pipes. In addition, it can cast large-diameter copper rollers for paper machines, various carbon steel , alloy steel pipes, and double-layer steel rolls that require different compositions for the inner and outer layers. The emergence of centrifugal casting machines has brought great convenience to pipe manufacturers. The casting machine can complete the production of cast iron drain pipes.
例如中国专利CN216858181U,提出了一种具有自动清洁功能的离心铸造机,包括底板,所述底板的一侧焊接有支撑块,所述支撑块的顶部焊接有电机,所述电机的输出轴上焊接有固定盘,铸造机在使用完成后要对机器内壁进行清洗,延长机器的使用寿命,现有对铸造机内壁的清洗,采用加长的杆和清洁刷对机器内壁刷洗,但是现有的清洁刷大多固定设置在加长的杆上,在清洁刷损坏或需要更换时,不便对清洁刷进行拆卸,故而提出一种自清洁的铸铁泄水管生产自动铸造机来解决上述所提出的问题。For example, Chinese patent CN216858181U proposes a centrifugal casting machine with automatic cleaning function, including a bottom plate, a support block is welded on one side of the bottom plate, a motor is welded on the top of the support block, and the output shaft of the motor is welded There is a fixed plate. After the casting machine is used, the inner wall of the machine should be cleaned to prolong the service life of the machine. The existing cleaning of the inner wall of the casting machine uses an extended rod and a cleaning brush to scrub the inner wall of the machine, but the existing cleaning brush Most of them are fixedly installed on the extended rod, and it is inconvenient to disassemble the cleaning brush when the cleaning brush is damaged or needs to be replaced. Therefore, a self-cleaning automatic casting machine for the production of cast iron drainpipes is proposed to solve the above-mentioned problems.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种自清洁的铸铁泄水管生产自动铸造机,具备方便更换等优点,解决了但是现有的清洁刷大多固定设置在加长的杆上,在清洁刷损坏或需要更换时,不便对清洁刷进行拆卸的问题。Aiming at the deficiencies of the prior art, the utility model provides a self-cleaning automatic casting machine for the production of cast iron drain pipes, which has the advantages of convenient replacement and solves the problem that most of the existing cleaning brushes are fixed on the extended rods. When the brush is damaged or needs to be replaced, it is inconvenient to disassemble the cleaning brush.
为实现上述目的,本实用新型提供如下技术方案:一种自清洁的铸铁泄水管生产自动铸造机,包括底座、铸造机本体和底板,所述底板的顶部固定连接有气缸,所述气缸的顶部固定连接有连接筒,所述连接筒的内部滑动连接有连接杆,所述连接杆上设置有清洁机构;In order to achieve the above object, the utility model provides the following technical solutions: a self-cleaning automatic casting machine for cast iron drain pipe production, including a base, a casting machine body and a bottom plate, the top of the bottom plate is fixedly connected with a cylinder, and the top of the cylinder A connecting cylinder is fixedly connected, and a connecting rod is slidably connected inside the connecting cylinder, and a cleaning mechanism is arranged on the connecting rod;
所述清洁机构包括固定安装在连接筒左侧的第一电机,所述第一电机的输出轴固定连接有转动杆,所述连接杆的右侧固定连接有固定筒,所述固定筒的内部固定安装有双轴电机,所述双轴电机顶部和底部的输出轴均固定连接有第一螺纹杆,所述固定筒的内部滑动连接有数量为两个的活动筒,所述活动筒远离双轴电机的一侧和固定筒的右侧均固定连接有安装仓,所述安装仓的外侧滑动连接有连接块,所述连接块远离固定筒的一侧固定连接有清洁刷,所述安装仓的内部转动连接有第二螺纹杆,所述第二螺纹杆的外侧螺纹连接有数量为两个的连接板,两个所述连接板相背的一侧均固定连接有卡块,所述安装仓的外侧固定连接有数量为两个的挡板。The cleaning mechanism includes a first motor fixedly installed on the left side of the connecting cylinder, the output shaft of the first motor is fixedly connected with a rotating rod, the right side of the connecting rod is fixedly connected with a fixed cylinder, and the inside of the fixed cylinder A double-axis motor is fixedly installed, and the output shafts at the top and bottom of the double-axis motor are fixedly connected with a first threaded rod. The inside of the fixed cylinder is slidably connected with two movable cylinders, and the movable cylinders are far away from the two shafts. One side of the shaft motor and the right side of the fixed cylinder are fixedly connected with an installation bin, the outer side of the installation bin is slidably connected with a connecting block, and the side of the connecting block away from the fixed cylinder is fixedly connected with a cleaning brush, and the installation bin is The inner rotation of the second threaded rod is connected with a second threaded rod, and the outer side of the second threaded rod is threaded with two connecting plates, and the opposite side of the two connecting plates is fixedly connected with a block. The outer side of the warehouse is fixedly connected with two baffle plates.
进一步,所述底座的顶部开设有移动槽,所述底板的底部固定连接有数量为四个的移动轮。Further, a moving slot is opened on the top of the base, and four moving wheels are fixedly connected to the bottom of the bottom plate.
进一步,所述连接筒的内壁开设有环形滑槽,所述连接杆的外侧固定连接有与环形滑槽滑动连接的环形滑块。Further, the inner wall of the connecting cylinder is provided with an annular chute, and the outer side of the connecting rod is fixedly connected with an annular slider slidably connected with the annular chute.
进一步,所述转动杆的一端与连接杆的左侧固定连接,所述活动筒的内部开设有与第一螺纹杆螺纹连接的第一螺纹通孔。Further, one end of the rotating rod is fixedly connected to the left side of the connecting rod, and a first threaded through hole is provided in the inside of the movable cylinder to be threadedly connected with the first threaded rod.
进一步,所述固定筒的左右两侧内壁均开设有第一滑槽,所述活动筒的左右两侧均固定连接有与第一滑槽滑动连接的第一滑块。Further, the inner walls of the left and right sides of the fixed cylinder are provided with first sliding grooves, and the left and right sides of the movable cylinder are fixedly connected with first sliding blocks slidingly connected with the first sliding grooves.
进一步,所述第二螺纹杆一端贯穿并延伸至安装仓的外侧,所述连接块的内壁开设有数量为两个且与卡块大小相适配的卡槽。Further, one end of the second threaded rod penetrates and extends to the outside of the installation compartment, and the inner wall of the connection block is provided with two slots matching the size of the block.
进一步,所述连接板的内部开设有与第二螺纹杆螺纹连接的第二螺纹通孔,两个所述连接板内部的螺纹方向相反。Further, the inside of the connecting plate is provided with a second threaded through hole which is threadedly connected with the second threaded rod, and the directions of the threads inside the two connecting plates are opposite.
进一步,所述安装仓靠近活动筒一侧的内壁开设有第二滑槽,所述连接板靠近活动筒的一侧固定连接有与第二滑槽滑动连接的第二滑块。Further, the inner wall of the installation bin near the movable cylinder is provided with a second chute, and the side of the connecting plate close to the movable cylinder is fixedly connected with a second sliding block slidably connected to the second chute.
与现有技术相比,本申请的技术方案具备以下有益效果:Compared with the prior art, the technical solution of the present application has the following beneficial effects:
1、该自清洁的铸铁泄水管生产自动铸造机,通过设置清洁机构,能够快速对清洁刷进行安装和拆卸,方便对使用者对清洁刷进行更换,解决了清洁刷在长时间使用后出现损坏不便进行更换的情况,方便使用者的使用,提高装置的实用性。1. The self-cleaning cast iron drainpipe production automatic casting machine, by setting the cleaning mechanism, can quickly install and disassemble the cleaning brush, which is convenient for the user to replace the cleaning brush, and solves the problem of damage to the cleaning brush after long-term use It is inconvenient to replace the situation, which is convenient for the user and improves the practicability of the device.
2、该自清洁的铸铁泄水管生产自动铸造机,通过设置清洁机构,能够对清洁刷的长度进行调节,可以根据铸型桶尺寸不同,进行调节,从而适应不同内径的铸型桶进行清洁,增加装置的实用性。2. The self-cleaning cast iron drainpipe production automatic casting machine, by setting the cleaning mechanism, the length of the cleaning brush can be adjusted, and can be adjusted according to the size of the casting bucket, so as to adapt to the cleaning of casting buckets with different inner diameters. Increase the utility of the device.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型图1中A处结构放大图;Fig. 2 is the enlarged view of the structure at A place in Fig. 1 of the present utility model;
图3为本实用新型图1中B处结构放大图。Fig. 3 is an enlarged view of the structure at B in Fig. 1 of the present utility model.
图中:1底座、2铸造机本体、3底板、4连接筒、5连接杆、6转动杆、7固定筒、8双轴电机、9第一螺纹杆、10活动筒、11安装仓、12连接块、13清洁刷、14第二螺纹杆、15连接板、16卡块、17挡板、18气缸、19第一电机。In the figure: 1 base, 2 casting machine body, 3 bottom plate, 4 connecting cylinder, 5 connecting rod, 6 rotating rod, 7 fixed cylinder, 8 biaxial motor, 9 first threaded rod, 10 movable cylinder, 11 installation warehouse, 12 Connecting block, 13 cleaning brushes, 14 second threaded rods, 15 connecting plates, 16 blocks, 17 baffle plates, 18 cylinders, 19 first motors.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实施例中的一种自清洁的铸铁泄水管生产自动铸造机,包括底座1、铸造机本体2和底板3,底座1的顶部开设有移动槽,底板3的底部固定连接有数量为四个的移动轮,底板3的顶部固定连接有气缸18,通过铸造机本体2能够完成铸铁泄水管的生产加工,铸型完毕后,将成品取出,在对铸造机本体2的铸型桶进行清理时,推动底板3靠近铸型桶,通过启动气缸18能对清洁刷13的高度进行调节,气缸18的顶部固定连接有连接筒4,连接筒4的内部滑动连接有连接杆5,连接筒4的内壁开设有环形滑槽,连接杆5的外侧固定连接有与环形滑槽滑动连接的环形滑块,连接杆5上设置有清洁机构。Please refer to Fig. 1-3, a kind of self-cleaning cast iron drainpipe production automatic casting machine in the present embodiment, comprises base 1, casting machine body 2 and base plate 3, the top of base 1 is provided with moving groove, the bottom of base plate 3 Four mobile wheels are fixedly connected, and the top of the bottom plate 3 is fixedly connected with a cylinder 18. The production and processing of the cast iron drain pipe can be completed through the casting machine body 2. After the casting is completed, the finished product is taken out, and the casting machine body 2 When cleaning the casting bucket, push the bottom plate 3 close to the casting bucket, and the height of the
其中,清洁机构包括固定安装在连接筒4左侧的第一电机19,第一电机19的输出轴固定连接有转动杆6,连接杆5的右侧固定连接有固定筒7,固定筒7的内部固定安装有双轴电机8,双轴电机8顶部和底部的输出轴均固定连接有第一螺纹杆9,固定筒7的内部滑动连接有数量为两个的活动筒10,固定筒7的左右两侧内壁均开设有第一滑槽,活动筒10的左右两侧均固定连接有与第一滑槽滑动连接的第一滑块,转动杆6的一端与连接杆5的左侧固定连接,活动筒10的内部开设有与第一螺纹杆9螺纹连接的第一螺纹通孔,活动筒10远离双轴电机8的一侧和固定筒7的右侧均固定连接有安装仓11,安装仓11的外侧滑动连接有连接块12,连接块12远离固定筒7的一侧固定连接有清洁刷13,推动底板3使清洁刷13进入铸型桶内,然后启动双轴电机8,双轴电机8的输出轴带动第一螺纹杆9转动,活动筒10通过第一滑块在第一滑槽内移动,根据铸型桶的内径调节顶部清洁刷13与底部清洁刷13之间的距离,启动第一电机19,第一电机19的输出轴带动转动杆6转动,使得连接杆5通过环形滑块在环形滑槽内转动,通过清洁刷13对铸型桶的内壁进行清理,安装仓11的内部转动连接有第二螺纹杆14,第二螺纹杆14的外侧螺纹连接有数量为两个的连接板15,连接板15的内部开设有与第二螺纹杆14螺纹连接的第二螺纹通孔,两个连接板15内部的螺纹方向相反,安装仓11靠近活动筒10一侧的内壁开设有第二滑槽,连接板15靠近活动筒10的一侧固定连接有与第二滑槽滑动连接的第二滑块,两个连接板15相背的一侧均固定连接有卡块16,第二螺纹杆14一端贯穿并延伸至安装仓11的外侧,连接块12的内壁开设有数量为两个且与卡块16大小相适配的卡槽,安装仓11的外侧固定连接有数量为两个的挡板17,在需要对清洁刷13进行更换时,转动第二螺纹杆14,连接板15通过第二滑块在第二滑槽内移动,两个卡块16向相对的一侧移动,卡块16从连接块12上的卡槽内脱离,从而方便将清洁刷13进行拆卸,对清洁刷13进行更换或清理。Wherein, the cleaning mechanism includes the first motor 19 fixedly installed on the left side of the connecting cylinder 4, the output shaft of the first motor 19 is fixedly connected with the rotating rod 6, the right side of the connecting rod 5 is fixedly connected with the
需要说明的是,通过设置清洁机构,能够快速对清洁刷13进行安装和拆卸,方便对使用者对清洁刷13进行更换,解决了清洁刷13在长时间使用后出现损坏不便进行更换的情况,同时,能够对清洁刷13的长度进行调节,可以根据铸型桶尺寸不同,进行调节,从而适应不同内径的铸型桶进行清洁,增加装置的实用性。It should be noted that by setting the cleaning mechanism, the
上述实施例的工作原理为:The working principle of the above-mentioned embodiment is:
该自清洁的铸铁泄水管生产自动铸造机,通过铸造机本体2能够完成铸铁泄水管的生产加工,铸型完毕后,将成品取出,在对铸造机本体2的铸型桶进行清理时,推动底板3靠近铸型桶,通过启动气缸18能对清洁刷13的高度进行调节,推动底板3使清洁刷13进入铸型桶内,然后启动双轴电机8,双轴电机8的输出轴带动第一螺纹杆9转动,活动筒10通过第一滑块在第一滑槽内移动,根据铸型桶的内径调节顶部清洁刷13与底部清洁刷13之间的距离,启动第一电机19,第一电机19的输出轴带动转动杆6转动,使得连接杆5通过环形滑块在环形滑槽内转动,通过清洁刷13对铸型桶的内壁进行清理,在需要对清洁刷13进行更换时,转动第二螺纹杆14,连接板15通过第二滑块在第二滑槽内移动,两个卡块16向相对的一侧移动,卡块16从连接块12上的卡槽内脱离,从而方便将清洁刷13进行拆卸,对清洁刷13进行更换或清理。The self-cleaning cast iron drain pipe is produced by an automatic casting machine. The production and processing of the cast iron drain pipe can be completed through the casting machine body 2. After the casting is completed, the finished product is taken out, and when the casting bucket of the casting machine body 2 is cleaned, push The bottom plate 3 is close to the casting bucket, the height of the
文中出现的电器元件均与控制器及电源电连接,本实用新型的控制方式是通过控制器来控制的,控制器的控制电路通过本领域的技术人员简单编程即可实现,电源的提供也属于本领域的公知常识,并且本实用新型主要用来保护机械装置,所以本实用新型不再详细解释控制方式和电路连接。The electrical components appearing in the article are all electrically connected with the controller and the power supply. The control mode of the present invention is controlled by the controller. The control circuit of the controller can be realized through simple programming by those skilled in the art. Common knowledge in the field, and the utility model is mainly used to protect mechanical devices, so the utility model no longer explains the control mode and circuit connection in detail.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (8)
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