CN218883339U - A New Type of Thick Wall Expansion Joint - Google Patents
A New Type of Thick Wall Expansion Joint Download PDFInfo
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- CN218883339U CN218883339U CN202222971488.5U CN202222971488U CN218883339U CN 218883339 U CN218883339 U CN 218883339U CN 202222971488 U CN202222971488 U CN 202222971488U CN 218883339 U CN218883339 U CN 218883339U
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- 238000003466 welding Methods 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims 6
- 230000007797 corrosion Effects 0.000 abstract description 7
- 238000005260 corrosion Methods 0.000 abstract description 7
- 239000012530 fluid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
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Abstract
本实用新型涉及厚壁膨胀节技术领域,且公开了一种新型厚壁膨胀节,包括波纹管、左法兰盘、右法兰盘,所述波纹管的左右两侧均设置有环状圆盘,两侧环状圆盘之间焊接有补偿管,所述波纹管、环状圆盘以及补偿管之间形成有空腔,所述环状圆盘的外表面开设有控压孔;通过环状圆盘、空腔、控压孔以及由多个弧面部组成的补偿管之间的相互配合,使得使用过程中补偿管内壁所受到的应力集中较低,可以在膨胀节使用过程中有效降低应力集中对其内壁造成的影响,使其发生应力腐蚀的概率大大降低,从而可以有效提高膨胀节的使用寿命,避免了膨胀节在使用过程中内壁应力集中严重容易发生应力腐蚀导致使用寿命较短的情况发生。
The utility model relates to the technical field of thick-walled expansion joints, and discloses a novel thick-walled expansion joint, which comprises a bellows, a left flange and a right flange. A compensation tube is welded between the annular discs on both sides, a cavity is formed between the bellows, the annular disc and the compensation tube, and a pressure control hole is opened on the outer surface of the annular disc; The mutual cooperation between the annular disk, the cavity, the pressure control hole and the compensation tube composed of multiple arc surfaces makes the stress concentration on the inner wall of the compensation tube lower during use, and can be effectively used in the expansion joint. Reduce the impact of stress concentration on its inner wall, greatly reducing the probability of stress corrosion, which can effectively improve the service life of the expansion joint, and avoid the serious stress concentration on the inner wall of the expansion joint during use, which is prone to stress corrosion and shorten the service life. Short situations occur.
Description
技术领域technical field
本实用新型涉及厚壁膨胀节技术领域,具体为一种新型厚壁膨胀节。The utility model relates to the technical field of thick-walled expansion joints, in particular to a novel thick-walled expansion joint.
背景技术Background technique
膨胀节为补偿因温度差与机械振动引起的附加应力,而设置在容器壳体或管道上的一种挠性结构。由于它作为一种能自由伸缩的弹性补偿元件,工作可靠、性能良好、结构紧凑等优点,已广泛应用在化工、冶金、核能等部门。现有的金属厚壁膨胀节结构较为简单,主要由波纹管部分以及两侧的法兰盘组成,在使用过程中,通过波纹管部分的形状来实现对管道起到补偿作用,但是在实际使用时,管道内部的流体在进入波纹管部分内部时,由于波纹管部分为连续的凸起凹陷状,因此流体在流动过程中会出现连续急剧转向的情况,从而在该部分产生较大的应力集中现象,使得该部分在实际使用过程中的应力集中较大,容易出现应力腐蚀的现象,使得厚壁膨胀节的使用寿命较低。The expansion joint is a flexible structure arranged on the container shell or pipeline to compensate for the additional stress caused by temperature difference and mechanical vibration. As an elastic compensation element that can expand freely, it has the advantages of reliable operation, good performance and compact structure, and has been widely used in chemical industry, metallurgy, nuclear energy and other departments. The existing metal thick-walled expansion joint has a relatively simple structure, mainly composed of a bellows part and flanges on both sides. During use, the shape of the bellows part is used to compensate for the pipeline, but in actual use When the fluid inside the pipe enters the bellows part, since the bellows part is in a continuous convex and concave shape, the fluid will continuously turn sharply during the flow process, resulting in a large stress concentration in this part The phenomenon makes the stress concentration of this part larger in the actual use process, and the phenomenon of stress corrosion is prone to occur, which makes the service life of the thick-walled expansion joint lower.
实用新型内容Utility model content
为解决上述膨胀节内壁应力集中严重易发生应力腐蚀情况的问题,实现以上可以有效减少膨胀节内壁应力集中的目的,本实用新型通过以下技术方案予以实现:一种新型厚壁膨胀节,包括波纹管、左法兰盘、右法兰盘,所述波纹管的左右两侧均设置有环状圆盘,两侧环状圆盘之间焊接有补偿管,所述波纹管、环状圆盘以及补偿管之间形成有空腔,所述环状圆盘的外表面开设有控压孔。In order to solve the problem of serious stress concentration on the inner wall of the expansion joint and to achieve the above purpose of effectively reducing the stress concentration on the inner wall of the expansion joint, the utility model is realized through the following technical solutions: a new type of thick-walled expansion joint, including corrugated tube, left flange, and right flange, ring-shaped discs are arranged on the left and right sides of the bellows, and compensation tubes are welded between the ring discs on both sides. The bellows, ring-shaped discs And a cavity is formed between the compensation pipes, and a pressure control hole is opened on the outer surface of the annular disc.
进一步的,所述环状圆盘焊接在波纹管的外表面,环状圆盘与波纹管之间的连接方式可以为焊接连接,也可以为一体成型的连接方式,两个所述环状圆盘分别焊接在左法兰盘以及右法兰盘的外表面,所述左法兰盘、右法兰盘通过环状圆盘与波纹管固定连接。Further, the annular disc is welded on the outer surface of the bellows, and the connection between the annular disc and the bellows can be welded or integrally formed. The two annular discs The discs are respectively welded on the outer surfaces of the left flange and the right flange, and the left flange and the right flange are fixedly connected to the bellows through annular discs.
进一步的,所述补偿管的形状为波浪状,所述补偿管由多个弧面状部分组成,所述补偿管上弧面状部分的角度值为29°,使得补偿管内壁的应力集中较小,不易出现应力腐蚀的情况,从而可以对波纹管起到很好的防护作用。Further, the shape of the compensation tube is corrugated, and the compensation tube is composed of a plurality of arc-shaped parts, and the angle value of the upper arc-shaped parts of the compensation tube is 29°, so that the stress concentration on the inner wall of the compensation tube is relatively small. Small, not prone to stress corrosion, so it can play a good role in protecting the bellows.
进一步的,所述补偿管的厚度值为波纹管厚度值的3/5,所述补偿管上弧面部的形变角度值范围为:10°-40°,使得补偿管可以随着波纹管进行弯曲或是拉伸,从而可以保证膨胀节正常功能的实现。Further, the thickness value of the compensation pipe is 3/5 of the thickness value of the bellows, and the deformation angle value range of the upper arc surface of the compensation pipe is: 10°-40°, so that the compensation pipe can be bent along with the bellows Or stretch, so as to ensure the realization of the normal function of the expansion joint.
进一步的,每个所述环状圆盘上控压孔的数量至少为四个,且等角度分布在环状圆盘的外表面,所述左法兰盘、右法兰盘上控压孔的一侧与空腔相连通,所述左法兰盘、右法兰盘上控压孔的另一侧分别贯穿左法兰盘、右法兰盘,可以对空腔内部的气压进行调节,以便于波纹管以及补偿管正常工作的进行。Further, the number of pressure control holes on each annular disk is at least four, and they are equiangularly distributed on the outer surface of the annular disk, and the pressure control holes on the left and right flanges are One side is connected with the cavity, and the other sides of the pressure control holes on the left flange and the right flange respectively pass through the left flange and the right flange, so that the air pressure inside the cavity can be adjusted. In order to facilitate the normal work of the bellows and the compensation pipe.
本实用新型提供了一种新型厚壁膨胀节。具备以下有益效果:The utility model provides a novel thick-wall expansion joint. Has the following beneficial effects:
该新型厚壁膨胀节,通过环状圆盘、空腔、控压孔以及由多个弧面部组成的补偿管之间的相互配合,使得使用过程中补偿管内壁所受到的应力集中较低,可以在膨胀节使用过程中有效降低应力集中对其内壁造成的影响,使其发生应力腐蚀的概率大大降低,从而可以有效提高膨胀节的使用寿命,避免了膨胀节在使用过程中内壁应力集中严重容易发生应力腐蚀导致使用寿命较短的情况发生。This new type of thick-walled expansion joint, through the mutual cooperation between the annular disc, the cavity, the pressure control hole and the compensation tube composed of multiple arc surfaces, makes the stress concentration on the inner wall of the compensation tube during use lower, It can effectively reduce the impact of stress concentration on its inner wall during the use of the expansion joint, greatly reducing the probability of stress corrosion, thereby effectively improving the service life of the expansion joint and avoiding serious stress concentration on the inner wall of the expansion joint during use Stress corrosion is prone to occur resulting in a shorter service life.
附图说明Description of drawings
图1为本实用新型局部剖视结构示意图;Fig. 1 is the partial sectional structure schematic diagram of the utility model;
图2为本实用新型图1中A处放大结构示意图。Fig. 2 is a schematic diagram of the enlarged structure at A in Fig. 1 of the present utility model.
图中:1、波纹管;2、左法兰盘;3、右法兰盘;4、环状圆盘;5、补偿管;6、空腔;7、控压孔。In the figure: 1. bellows; 2. left flange; 3. right flange; 4. annular disc; 5. compensation tube; 6. cavity; 7. pressure control hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
该新型厚壁膨胀节的实施例如下:Examples of the new thick-walled expansion joint are as follows:
请参阅图1-图2,一种新型厚壁膨胀节,包括波纹管1、左法兰盘2、右法兰盘3,波纹管1的左右两侧均设置有环状圆盘4,环状圆盘4焊接在波纹管1的外表面,环状圆盘4与波纹管1之间的连接方式可以为焊接连接,也可以为一体成型的连接方式,两个环状圆盘4分别焊接在左法兰盘2以及右法兰盘3的外表面,左法兰盘2、右法兰盘3通过环状圆盘4与波纹管1固定连接。Please refer to Figure 1-Figure 2, a new type of thick-walled expansion joint, including bellows 1,
两侧环状圆盘4之间焊接有补偿管5,补偿管5采用与波纹管1相同的材质,且具有一定的韧性,在受到外力作用时,可以进行一定范围的角度折弯,补偿管5的形状为波浪状,补偿管5由多个弧面状部分组成,补偿管5上弧面状部分的角度值为29°,使得补偿管5内壁的应力集中较小,不易出现应力腐蚀的情况,从而可以对波纹管1起到很好的防护作用,补偿管5的厚度值为波纹管1厚度值的3/5,补偿管5上弧面部的形变角度值范围为:10°-40°,使得补偿管5可以随着波纹管1进行弯曲或是拉伸,从而可以保证膨胀节正常功能的实现。
波纹管1、环状圆盘4以及补偿管5之间形成有空腔6,环状圆盘4的外表面开设有控压孔7,每个环状圆盘4上控压孔7的数量至少为四个,且等角度分布在环状圆盘4的外表面,左法兰盘2、右法兰盘3上控压孔7的一侧与空腔6相连通,左法兰盘2、右法兰盘3上控压孔7的另一侧分别贯穿左法兰盘2、右法兰盘3,可以对空腔6内部的气压进行调节,以便于波纹管1以及补偿管5正常工作的进行。A
工作原理:在膨胀节使用过程中,流体从补偿管5的内部流过,正常状态下,补偿管5上弧面部的角度为29°,流体流过时不会出现突然转向的情况,使得补偿管5内壁所受到的应力集中较低,从而不会对补偿管5造成较大的损伤,这样就可以对波纹管1部分起到很好的防护作用,使得膨胀节在实际使用过程中内壁不易出现应力集中严重的情况,从而可以有效提高膨胀节的使用寿命,同时在使用过程中,通过补偿管5上多个弧面部的分别弯曲形变可以与波纹管1相互配合以满足膨胀节正常功能实现,从而可以满足实际使用情况的需要。Working principle: During the use of the expansion joint, the fluid flows through the inside of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119642019A (en) * | 2025-02-18 | 2025-03-18 | 江苏运通膨胀节制造有限公司 | Synchronous regulation type expansion joint |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119642019A (en) * | 2025-02-18 | 2025-03-18 | 江苏运通膨胀节制造有限公司 | Synchronous regulation type expansion joint |
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