CN218874095U - A laser welding machine - Google Patents
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- CN218874095U CN218874095U CN202222739222.8U CN202222739222U CN218874095U CN 218874095 U CN218874095 U CN 218874095U CN 202222739222 U CN202222739222 U CN 202222739222U CN 218874095 U CN218874095 U CN 218874095U
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- 238000003466 welding Methods 0.000 title claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 144
- 239000000463 material Substances 0.000 claims abstract description 45
- 238000003825 pressing Methods 0.000 claims abstract description 20
- 239000003595 mist Substances 0.000 claims description 4
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Abstract
本实用新型涉及一种激光焊接机,包括工作台、焊接机构、输送机构、送料机构、存料机构、压料机构、顶料机构以及下料机构;其中存料机构设置有多个存料腔,存料腔内堆叠存放有多个待焊接板块;送料机构上设置有对应存料腔的送料气缸,送料气缸驱动端连接有送料推板,送料推板用于推送存料腔底部的待焊接板块;压料机构位于存料机构上方用于向下压紧待焊接板块;顶料机构位于工作台上且位于存料机构下方用于向上放置待焊接板块;焊接机构用于对待焊接板块边缘进行焊接并形成成品;输送机构位于存料机构一侧,用于接受下料机构从顶料机构上推送出的成品,本装置可以实现连续自动化的激光焊接。
The utility model relates to a laser welding machine, comprising a workbench, a welding mechanism, a conveying mechanism, a feeding mechanism, a material storage mechanism, a material pressing mechanism, a material jacking mechanism and a material unloading mechanism; wherein the material storage mechanism is provided with a plurality of material storage cavities , a plurality of plates to be welded are stacked and stored in the storage chamber; a feeding cylinder corresponding to the storage chamber is arranged on the feeding mechanism, and a feeding push plate is connected to the driving end of the feeding cylinder, and the feeding push plate is used to push the parts to be welded at the bottom of the storage chamber. plate; the pressing mechanism is located above the storage mechanism and is used to press down the plate to be welded; the ejector mechanism is located on the workbench and below the storage mechanism to place the plate to be welded upward; the welding mechanism is used to perform welding on the edge of the plate to be welded Welding and forming finished products; the conveying mechanism is located on the side of the storage mechanism, and is used to receive the finished products pushed out by the unloading mechanism from the lifting mechanism. This device can realize continuous and automatic laser welding.
Description
技术领域technical field
本实用新型涉及焊接技术领域,具体涉及一种激光焊接机。The utility model relates to the field of welding technology, in particular to a laser welding machine.
背景技术Background technique
激光焊接是利用高能量的激光脉冲对材料进行微小区域内的局部加热,激光辐射的能量通过热传导向材料的内部扩散,将材料熔化后形成特定熔池。它是一种新型的焊接方式,主要针对薄壁材料、精密零件的焊接,可实现点焊、对接焊、叠焊、密封焊等,深宽比高,焊缝宽度小,热影响区小、变形小,焊接速度快,焊缝平整、美观,焊后无需处理或只需简单处理,焊缝质量高,无气孔,可精确控制,聚焦光点小,定位精度高,易实现自动化。Laser welding is the use of high-energy laser pulses to locally heat materials in a small area. The energy of laser radiation diffuses into the interior of the material through heat conduction, and the material is melted to form a specific molten pool. It is a new type of welding method, mainly aimed at the welding of thin-walled materials and precision parts, which can realize spot welding, butt welding, lap welding, sealing welding, etc., with high depth-to-width ratio, small weld width, and small heat-affected zone. The deformation is small, the welding speed is fast, the weld seam is smooth and beautiful, no treatment is required or only simple treatment is required after welding, the weld seam quality is high, there is no air hole, it can be precisely controlled, the focusing light spot is small, the positioning accuracy is high, and it is easy to realize automation.
立方体形状的待焊接板块100通过金属折弯后形成,折弯后需要对折弯后的边进行焊接,以实现带焊接板块100形成连接臂密封。现有技术中的激光焊接机,难以实现连续自动化对待焊接板块100的焊接。本装置提出的目的在于解决上述问题。The cube-
实用新型内容Utility model content
为解决上述技术问题,本实用新型的目的是提供一种自动化上下料,并能够完成后续输送的激光焊接机。In order to solve the above technical problems, the purpose of this utility model is to provide a laser welding machine that can automatically load and unload materials and can complete subsequent transportation.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种激光焊接机,其特征在于:包括工作台(1)、焊接机构(2)、输送机构(3)、送料机构(5)、存料机构(6)、压料机构(7)、顶料机构(8)以及下料机构(9);A laser welding machine, characterized in that it includes a workbench (1), a welding mechanism (2), a conveying mechanism (3), a feeding mechanism (5), a material storage mechanism (6), a pressing mechanism (7), a top Material mechanism (8) and blanking mechanism (9);
其中所述存料机构(6)通过存料支架安装到所述工作台(1)上,且所述存料机构(6)上设置有多个存料腔(601),所述存料腔(601)内堆叠存放有多个待焊接板块(100);Wherein the storage mechanism (6) is installed on the workbench (1) through the storage bracket, and the storage mechanism (6) is provided with a plurality of storage cavities (601), the storage cavities (601) stacks and stores a plurality of plates to be welded (100);
所述送料机构(5)通过送料支架安装到所述工作台(1)上并位于所述存料机构(6)一侧,所述送料机构(5)上设置有对应所述存料腔(601)的送料气缸(501),所述送料气缸(501)驱动端连接有送料推板(502),所述送料推板(502)用于推送所述存料腔(601)底部的待焊接板块(100);The feeding mechanism (5) is installed on the workbench (1) through a feeding bracket and is located on one side of the storage mechanism (6), and the feeding mechanism (5) is provided with a corresponding storage cavity ( 601) of the feeding cylinder (501), the driving end of the feeding cylinder (501) is connected with a feeding push plate (502), and the feeding push plate (502) is used to push the material to be welded at the bottom of the storage chamber (601). plate(100);
所述压料机构(7)位于所述存料机构(6)上方用于向下压紧所述送料推板(502)推送的待焊接板块(100);The pressing mechanism (7) is located above the storage mechanism (6) and is used to press down the plate to be welded (100) pushed by the feeding push plate (502);
所述顶料机构(8)位于所述工作台(1)上且位于所述存料机构(6)下方用于向上放置所述送料推板(502)推送的待焊接板块(100);The ejecting mechanism (8) is located on the workbench (1) and below the storage mechanism (6) for placing upwardly the plate to be welded (100) pushed by the feeding push plate (502);
所述焊接机构(2)用于对所述待焊接板块(100)边缘进行焊接并形成成品(200);The welding mechanism (2) is used to weld the edge of the plate to be welded (100) and form a finished product (200);
所述输送机构(3)位于所述存料机构(6)一侧,用于接受所述下料机构(9)从所述顶料机构(8)上推送出的成品(200)。The conveying mechanism (3) is located on one side of the storage mechanism (6), and is used for receiving the finished product (200) pushed out from the ejecting mechanism (8) by the unloading mechanism (9).
进一步的,所述焊接机构(2)包括连接到所述工作台(1)上的焊接支架(201),所述焊接支架(201)上设置有X轴驱动机构(202),所述X轴驱动机构(202)驱动端连接有Y轴驱动机构(203),所述Y轴驱动机构(203)驱动端连接有Z轴驱动机构(204),所述Z轴驱动机构(204)驱动端连接有焊接头(205)。Further, the welding mechanism (2) includes a welding support (201) connected to the workbench (1), the welding support (201) is provided with an X-axis driving mechanism (202), and the X-axis The driving end of the driving mechanism (202) is connected to a Y-axis driving mechanism (203), the driving end of the Y-axis driving mechanism (203) is connected to a Z-axis driving mechanism (204), and the driving end of the Z-axis driving mechanism (204) is connected to With welding head (205).
进一步的,所述Z轴驱动机构(204)驱动端位于所述焊接头(205)一侧还连接有吸雾头(206)。Further, the driving end of the Z-axis driving mechanism (204) is located on the side of the welding head (205) and is also connected with a mist suction head (206).
进一步的,所述输送机构(3)包括设置到所述工作台(1)上的输送支架(301),所述输送支架(301)上设置有输送带(302),所述输送带(302)一端设置有推料气缸(303),所述推料气缸(303)驱动端连接有推料板(304)。Further, the conveying mechanism (3) includes a conveying support (301) arranged on the workbench (1), the conveying support (301) is provided with a conveying belt (302), and the conveying belt (302 ) is provided with a pusher cylinder (303), and the drive end of the pusher cylinder (303) is connected with a pusher plate (304).
进一步的,所述顶料机构(8)包括安装到所述工作台(1)上的顶料底板(801),所述底板(801)两侧滑动设置有导柱(802),所述导柱(802)顶部设置有上顶板(803),所述底板(801)上设置有顶料气缸(804),所述顶料气缸(804)驱动端连接所述上顶板(803)。Further, the material ejecting mechanism (8) includes a material ejecting bottom plate (801) installed on the workbench (1), the bottom plate (801) is slidingly provided with guide posts (802) on both sides, and the guide posts (802) are An upper top plate (803) is arranged on the top of the column (802), a jacking cylinder (804) is arranged on the bottom plate (801), and a driving end of the jacking cylinder (804) is connected to the upper top plate (803).
进一步的,所述底板(801)上还设置有限位柱(805)。Further, a limiting column (805) is also arranged on the bottom plate (801).
进一步的,所述下料机构(9)包括安装到所述工作台(1)上的下料支架(901),所述下料支架(901)上设置有下料气缸(902),所述下料气缸(902)驱动端连接有下料推板(903)。Further, the blanking mechanism (9) includes a blanking support (901) installed on the workbench (1), the blanking support (901) is provided with a blanking cylinder (902), the The driving end of the blanking cylinder (902) is connected with a blanking push plate (903).
进一步的,还包括设置到所述工作台(1)上用于接收所述推料板(304)推送成品(200)的下料槽(4)。Further, it also includes a chute (4) arranged on the workbench (1) for receiving the finished product (200) pushed by the pushing plate (304).
借由上述方案,本实用新型至少具有以下优点:By means of the above scheme, the utility model has at least the following advantages:
(1)本装置完全实现了连续自动化的激光焊接操作,实现了自动化上料、焊接、下料以及物料的存放。(1) The device fully realizes the continuous automatic laser welding operation, realizes the automatic loading, welding, unloading and storage of materials.
(2)本装置通过设置了六个工位来进行焊接,能够一次性加工多个零部件,提高了效率。(2) The device is provided with six stations for welding, and can process multiple parts at one time, thereby improving efficiency.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,并可依照说明书的内容予以实施,以下以本实用新型的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. back.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型焊接机构的结构示意图;Fig. 2 is the structural representation of the utility model welding mechanism;
图3是本实用新型输送机构的结构示意图;Fig. 3 is the structural representation of the utility model conveying mechanism;
图4是本实用新型送料机构的结构示意图;Fig. 4 is the structural representation of the utility model feeding mechanism;
图5是本实用新型部分机构的立体示意图;Fig. 5 is a three-dimensional schematic diagram of a part of the mechanism of the utility model;
图6是本实用新型的部分机构的侧视图;Fig. 6 is the side view of part mechanism of the present utility model;
图7是本实用新型的压料机构的结构示意图;Fig. 7 is a schematic structural view of the pressing mechanism of the present utility model;
图8是本实用新型的顶料机构的结构示意图;Fig. 8 is a schematic structural view of the ejecting mechanism of the present utility model;
图9是本实用新型的下料机构的结构示意图;Fig. 9 is a schematic structural view of the blanking mechanism of the present utility model;
图中:In the picture:
100-待焊接板块;200-成品;100-plate to be welded; 200-finished product;
1-工作台;1 - workbench;
2-焊接机构;201-焊接支架;202-X轴驱动机构;203-Y轴驱动机构;204-Z轴驱动机构;205-焊接头;206-吸雾头;2-welding mechanism; 201-welding bracket; 202-X-axis driving mechanism; 203-Y-axis driving mechanism; 204-Z-axis driving mechanism; 205-welding head; 206-fog suction head;
3-输送机构;301-输送支架;302-输送带;303-推料气缸;304-推料板;3-Conveying mechanism; 301-Conveyor bracket; 302-Conveyor belt; 303-Pushing cylinder; 304-Pushing plate;
4-下料槽;4-Unloading chute;
5-送料机构;501-送料气缸;502-送料推板;5-feeding mechanism; 501-feeding cylinder; 502-feeding push plate;
6-存料机构;601-存料腔;6-storage mechanism; 601-storage cavity;
7-压料机构;701-压料支架;702-压料气缸;703-压料板;7-pressing mechanism; 701-pressing bracket; 702-pressing cylinder; 703-pressing plate;
8-顶料机构;801-顶料底板;802-导柱;803-上顶板;804-顶料气缸;805-限位柱;8-Ejector mechanism; 801-Ejector bottom plate; 802-Guide column; 803-Up top plate; 804-Ejector cylinder; 805-Limiting column;
9-下料机构;901-下料支架;902-下料气缸;903-下料推板。9-feeding mechanism; 901-feeding bracket; 902-feeding cylinder; 903-feeding push plate.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
参见图1-图9,本实用新型一较佳实施例所述的一种激光焊接机,包括工作台1、焊接机构2、输送机构3、下料槽4、送料机构5、存料机构6、压料机构7、顶料机构8以及下料机构9,其中输送机构3的数量为两个,对应的下料槽4的数量也为两个。Referring to Fig. 1-Fig. 9, a laser welding machine described in a preferred embodiment of the present invention includes a
其中存料机构6通过存料支架安装到工作台1上,且存料机构6上设置有多个存料腔601,存料腔601内堆叠存放有多个待焊接板块100,在本装置中存料腔601的数量为6个,一侧各设置有三个,存料腔601主要是一个竖直带有侧面开口的腔体结构,主要是用于堆叠放置待焊接板块100。Wherein the
送料机构5通过送料支架安装到工作台1上并位于存料机构6一侧,送料机构5上设置有对应存料腔601的送料气缸501,送料气缸501驱动端连接有送料推板502,送料推板502用于推送存料腔601底部的待焊接板块100,送料机构5中送料气缸501的数量也为6个,对应存料腔601的数量,送料推板502能够将待焊接板块100从存料腔601底部的开口推出。The
压料机构7位于存料机构6上方用于向下压紧送料推板502推送的待焊接板块100,压料机构7包括了安装到存料支架上的压料支架701,压料支架701上设置有六个压料气缸702,压料气缸702的驱动端连接有压料板703,通过压料板703的驱动能够实现对推出的待焊接板块100压紧。The
顶料机构8位于工作台1上且位于存料机构6下方用于向上放置送料推板502推送的待焊接板块100,具体顶料机构8包括安装到工作台1上的顶料底板801,底板801两侧滑动设置有导柱802,导柱802顶部设置有上顶板803,底板801上设置有顶料气缸804,顶料气缸804驱动端连接上顶板803,底板801上还设置有限位柱805。顶料机构8将上顶板803移动到和送料支架平行的高度,以接收待焊接板块100。The
焊接机构2用于对待焊接板块100边缘进行焊接并形成成品200,具体焊接机构2包括连接到工作台1上的焊接支架201,焊接支架201上设置有X轴驱动机构202,X轴驱动机构202驱动端连接有Y轴驱动机构203,Y轴驱动机构203驱动端连接有Z轴驱动机构204,Z轴驱动机构204驱动端连接有焊接头205,Z轴驱动机构204驱动端位于焊接头205一侧还连接有吸雾头206。通过三轴驱动实现了对焊接头205(激光焊接头)的精准移动,通过吸雾头206能够去除焊接过程中产生的烟雾。The
输送机构3位于存料机构6一侧,用于接受下料机构9从顶料机构8上推送出的成品200。具体输送机构3包括设置到工作台1上的输送支架301,输送支架301上设置有输送带302,输送带302一端设置有推料气缸303,推料气缸303驱动端连接有推料板304,焊接后的成品200通过输送带302进行输送,然后通过推料气缸303将成品200推入到下料槽4中。The conveying
下料机构9包括安装到工作台1上的下料支架901,下料支架901上设置有下料气缸902,下料气缸902驱动端连接有下料推板903,在具体工作的时候,顶料机构8会将焊接后的成品200降低到合适的工位。The
本实用新型的工作原理如下:The working principle of the utility model is as follows:
将待焊接板块100放入到存料腔601中,通过送料气缸501驱动送料推板502的移动将待焊接板块100向前移动,同时顶料机构8中的上顶板803移动到和存料支架同一高度,待焊接板块100被推送到上顶板803上,压紧机构7中的压料板703压紧待焊接板块100。Put the
压紧之后焊接机构2通过三轴移动对待焊接板块100边缘缝隙处进行激光焊接。After pressing, the
焊接之后,压紧机构7松开,顶料机构8带动成品200下移,移动到合适的高度之后,下料机构9中的下推料板903将成品200推入到输送机构3中。After welding, the
输送机构3中通过推料气缸303带动的推料板304将成品200推入到下料槽4中。The pushing
本装置具有如下优点:This device has the following advantages:
(1)本装置完全实现了连续自动化的激光焊接操作,实现了自动化上料、焊接、下料以及物料的存放。(1) The device fully realizes the continuous automatic laser welding operation, realizes the automatic loading, welding, unloading and storage of materials.
(2)本装置通过设置了六个工位来进行焊接,能够一次性加工多个零部件,提高了效率。(2) The device is provided with six stations for welding, and can process multiple parts at one time, thereby improving efficiency.
以上所述仅是本实用新型的优选实施方式,并不用于限制本实用新型,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. It should be pointed out that for those of ordinary skill in the art, they can also do Several improvements and modifications are made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222739222.8U CN218874095U (en) | 2022-10-18 | 2022-10-18 | A laser welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222739222.8U CN218874095U (en) | 2022-10-18 | 2022-10-18 | A laser welding machine |
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| CN218874095U true CN218874095U (en) | 2023-04-18 |
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| CN202222739222.8U Expired - Fee Related CN218874095U (en) | 2022-10-18 | 2022-10-18 | A laser welding machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116765607A (en) * | 2023-06-08 | 2023-09-19 | 深圳市铭镭激光设备有限公司 | Laser welding machine and laser welding process |
| CN118438075A (en) * | 2024-06-21 | 2024-08-06 | 嘉兴金马来机械科技有限公司 | Marine component welding equipment and welding method thereof |
-
2022
- 2022-10-18 CN CN202222739222.8U patent/CN218874095U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116765607A (en) * | 2023-06-08 | 2023-09-19 | 深圳市铭镭激光设备有限公司 | Laser welding machine and laser welding process |
| CN118438075A (en) * | 2024-06-21 | 2024-08-06 | 嘉兴金马来机械科技有限公司 | Marine component welding equipment and welding method thereof |
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