CN218874024U - Wire moving structure of linear cutting machine - Google Patents
Wire moving structure of linear cutting machine Download PDFInfo
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- CN218874024U CN218874024U CN202320036441.1U CN202320036441U CN218874024U CN 218874024 U CN218874024 U CN 218874024U CN 202320036441 U CN202320036441 U CN 202320036441U CN 218874024 U CN218874024 U CN 218874024U
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Abstract
本实用新型涉及线切割机床技术领域,且公开了一种线切割机床走丝结构,支撑立板上位于收卷辊的一侧设有调节组件,收卷辊的一侧安装有第一走丝辊,支撑立板上位于第一走丝辊远离收卷辊的一侧安装有第二走丝辊,支撑立板上位于第二走丝辊远离第二走丝辊的一侧安装有限位夹辊,第二走丝辊与限位夹辊之间设有张紧组件;通过张力传感器将电信号传输至电机,使得电机启动,通过电机的输出轴带动丝杆进行转动,从而带动固定架在滑杆和丝杆上向下移动,从而带动张力传感器上的第一走丝辊向下进行移动,从而对电极丝的张紧状态进行调整,从而提高工件的切割效果,便于电极丝进行精加工,有效的提高了加工工件的精度。
The utility model relates to the technical field of wire-cutting machine tools, and discloses a wire-cutting structure of a wire-cutting machine tool. An adjustment assembly is arranged on one side of a winding roller on a supporting vertical plate, and a first wire-feeding structure is installed on one side of the winding roller. Roller, the second wire roller is installed on the side of the first wire roller away from the take-up roller on the support vertical plate, and the limit clamp is installed on the side of the second wire roller away from the second wire roller on the support vertical plate There is a tensioning assembly between the second wire-feeding roller and the limiting nip roller; the electrical signal is transmitted to the motor through the tension sensor, so that the motor starts, and the output shaft of the motor drives the screw to rotate, thereby driving the fixed frame in the The slide bar and the screw rod move up and down, thereby driving the first wire roller on the tension sensor to move down, so as to adjust the tension state of the electrode wire, thereby improving the cutting effect of the workpiece and facilitating the fine processing of the electrode wire , effectively improving the accuracy of the workpiece.
Description
技术领域technical field
本实用新型涉及线切割机床技术领域,具体为一种线切割机床走丝结构。The utility model relates to the technical field of wire-cutting machine tools, in particular to a wire-cutting structure of the wire-cutting machine tool.
背景技术Background technique
线切割为数控电火花线切割加工的简称,它的工作原理是利用移动的金属丝作工具电极,并在金属丝和工件间通以脉冲电流,利用脉冲放电的腐蚀作用对工件进行切割加工的,由于它利用的是丝电极,因此,只能作轮廓切割加工。Wire cutting is the abbreviation of numerical control electric discharge wire cutting processing. Its working principle is to use the moving wire as the tool electrode, and pass a pulse current between the wire and the workpiece, and use the corrosion of the pulse discharge to cut the workpiece. , because it uses a wire electrode, it can only be used for contour cutting.
在授权公开号为CN216829030U的专利中,公开了一种线切割机床的走丝装置,该通过在第一走丝辊、第二走丝辊和限位夹辊上开设限位圆环凹槽,利用它们之间的相互配合作用,从而可以实现在走丝的过程中对电极丝进行限位,防止电极丝左右滑动,提高了走丝的稳定性,进而提升了加工质量,另外通过设置电动推杆,可以快速夹紧工件,工作效率高。In the patent with the authorized publication number CN216829030U, a wire feeding device of a wire cutting machine tool is disclosed. By setting a limit ring groove on the first wire feed roller, the second wire feed roller and the limit nip roller, Utilizing the mutual cooperation between them, it is possible to limit the electrode wire during the wire walking process, prevent the electrode wire from sliding left and right, improve the stability of the wire running, and thus improve the processing quality. In addition, by setting the electric pusher The rod can quickly clamp the workpiece, and the work efficiency is high.
上述中的现有技术方案存在以下缺陷:虽然实现了在走丝的过程中对电极丝进行限位,但是由于电极丝放电和自身受力的作用,电极丝会发生松弛,从而影响线切割的加工精度,为此,提出一种线切割机床走丝结构。The above-mentioned existing technical solutions have the following defects: although the wire electrode is limited during the wire walking process, the wire electrode will relax due to the discharge of the wire electrode and its own force, which will affect the performance of wire cutting. For this reason, a wire-cutting structure of wire-cutting machine tool is proposed.
公开该背景技术部分的信息仅仅旨在增加对本申请的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The disclosure of the information in this background section is only intended to increase the understanding of the general background of the application, and should not be considered as an acknowledgment or in any form to imply that the information constitutes the prior art known to those skilled in the art.
实用新型内容Utility model content
本实用新型的目的在于提供一种线切割机床走丝结构,以解决上述背景技术中提出虽然实现了在走丝的过程中对电极丝进行限位,但是由于电极丝放电和自身受力的作用,电极丝会发生松弛,从而影响线切割的加工精度的问题。The purpose of this utility model is to provide a wire-cutting machine tool wire-feeding structure, to solve the above-mentioned background technology. , the electrode wire will relax, which will affect the processing accuracy of wire cutting.
为实现上述目的,本实用新型提供如下技术方案:一种线切割机床走丝结构,包括工作台,所述工作台的底部安装有支撑腿,所述工作台的顶部安装有支撑立板,所述支撑立板上安装有收卷辊,所述支撑立板上位于收卷辊的一侧设有调节组件,所述收卷辊的一侧安装有第一走丝辊,所述支撑立板上位于第一走丝辊远离收卷辊的一侧安装有第二走丝辊,所述支撑立板上位于第二走丝辊远离第二走丝辊的一侧安装有限位夹辊,所述第二走丝辊与限位夹辊之间设有张紧组件。In order to achieve the above object, the utility model provides the following technical solutions: a wire-cutting machine tool structure, including a workbench, the bottom of the workbench is equipped with support legs, the top of the workbench is installed with a support vertical plate, the A winding roller is installed on the support vertical plate, an adjustment assembly is arranged on one side of the winding roller on the support vertical plate, a first wire-feeding roller is installed on one side of the winding roller, and the support vertical plate A second wire roller is installed on the side of the first wire roller away from the take-up roller, and a limiting nip roller is installed on the side of the support vertical plate away from the second wire roller. A tensioning assembly is arranged between the second wire-feeding roller and the limiting nip roller.
作为本技术方案的进一步优选的:所述调节组件包括数量为两个的固定板、滑杆和丝杆,两个所述固定板均固定连接于支撑立板的一侧,所述滑杆固定连接于两个所述固定板之间,所述丝杆活动连接于两个所述固定板之间,所述滑杆和丝杆的外侧活动套接有固定架,所述固定架的一侧固定连接于张力传感器,所述张力传感器的外侧活动连接有第一走丝辊。As a further preference of this technical solution: the adjustment assembly includes two fixed plates, a slide bar and a screw rod, both of the two fixed plates are fixedly connected to one side of the support vertical plate, and the slide bar is fixed Connected between the two fixed plates, the screw rod is movably connected between the two fixed plates, the outer side of the sliding rod and the screw rod is movably sleeved with a fixed frame, and one side of the fixed frame It is fixedly connected to the tension sensor, and the outer side of the tension sensor is movably connected with the first wire-feeding roller.
作为本技术方案的进一步优选的:所述张紧组件包括数量为两个的滑轨、配重滑板和连接轴,两个所述滑轨固定连接于支撑立板的一侧且位于第二走丝辊和限位夹辊之间,所述配重滑板滑动连接于两个所述滑轨的外侧,所述连接轴固定连接于配重滑板的一侧,所述连接轴的外侧活动套接有压辊,两个所述滑轨之间固定连接有连接板,所述配重滑板与连接板之间固定连接有伸缩弹簧。As a further preference of this technical solution: the tensioning assembly includes two slide rails, a counterweight slide plate and a connecting shaft, and the two slide rails are fixedly connected to one side of the support vertical plate and are located on the second walkway. Between the silk roll and the limiting nip roller, the counterweight slide plate is slidably connected to the outer sides of the two slide rails, the connecting shaft is fixedly connected to one side of the counterweight slide plate, and the outer side of the connecting shaft is movably socketed There are pressure rollers, a connecting plate is fixedly connected between the two slide rails, and a telescopic spring is fixedly connected between the counterweight sliding plate and the connecting plate.
作为本技术方案的进一步优选的:其中一个所述固定板的顶部安装有电机,所述电机的输出轴固定连接于延伸至其中一个所述固定板外侧的一端。As a further preferred solution of this technical solution: a motor is installed on the top of one of the fixing plates, and the output shaft of the motor is fixedly connected to one end extending to the outside of one of the fixing plates.
作为本技术方案的进一步优选的:所述张力传感器的点信号输出端与电机的电信号输入端信号连接。As a further preferred embodiment of the technical solution: the point signal output end of the tension sensor is signal-connected to the electrical signal input end of the motor.
作为本技术方案的进一步优选的:所述滑杆与固定架之间滑动连接,所述丝杆与固定架之间通过螺纹连接。As a further preferred embodiment of the technical solution: the sliding rod is connected to the fixing frame by sliding, and the threaded rod is connected to the fixing frame through a thread.
与现有技术相比,本实用新型的有益效果是:本实用新型通过张力传感器将电信号传输至电机,使得电机启动,通过电机的输出轴带动丝杆进行转动,从而带动固定架在滑杆和丝杆上向下移动,从而带动张力传感器上的第一走丝辊向下进行移动,从而对电极丝的张紧状态进行调整,从而提高工件的切割效果,便于电极丝进行精加工,有效的提高了加工工件的精度。Compared with the prior art, the beneficial effect of the utility model is: the utility model transmits the electric signal to the motor through the tension sensor, so that the motor starts, and the output shaft of the motor drives the screw to rotate, thereby driving the fixed frame on the slide bar And the wire rod moves downwards, so as to drive the first wire roller on the tension sensor to move downwards, so as to adjust the tension state of the electrode wire, thereby improving the cutting effect of the workpiece, facilitating the fine processing of the electrode wire, and effectively The accuracy of the processed workpiece is improved.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型的主视结构示意图;Fig. 1 is the main view structure schematic diagram of the utility model;
图2为本实用新型的图1中A区放大结构示意图;Fig. 2 is the schematic diagram of enlarged structure of A district in Fig. 1 of the present utility model;
图3为本实用新型的压辊结构示意图。Fig. 3 is a structural schematic diagram of the pressing roller of the present invention.
附图标记说明:1、工作台;2、支撑腿;3、支撑立板;4、收卷辊;5、固定板;6、滑杆;7、丝杆;8、固定架;9、张力传感器;10、第一走丝辊;11、电机;12、第二走丝辊;13、限位夹辊;14、滑轨;15、配重滑板;16、连接轴;17、压辊;18、连接板;19、伸缩弹簧。Explanation of reference signs: 1. workbench; 2. supporting legs; 3. supporting vertical plate; 4. winding roller; 5. fixing plate; 6. sliding rod; 7. screw rod; 8. fixing frame; Sensor; 10. First wire feed roller; 11. Motor; 12. Second wire feed roller; 13. Limit nip roller; 14. Slide rail; 15. Counterweight slide plate; 16. Connecting shaft; 17. Pressure roller; 18, connecting plate; 19, telescopic spring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
须知,本说明书附图所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本申请可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本申请所能产生的功效及所能达成的目的下,均应仍落在本申请所揭示的技术内容得能涵盖的范围内。It should be noted that the structures, proportions, sizes, etc. shown in the drawings of this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the conditions that this application can implement , so it has no technical substantive meaning, and any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of the disclosure disclosed in this application without affecting the effect and purpose of this application. The technical content must be within the scope covered.
实施例Example
现有技术中,虽然实现了在走丝的过程中对电极丝进行限位,但是由于电极丝放电和自身受力的作用,电极丝会发生松弛,从而影响线切割的加工精度。In the prior art, although the wire electrode is limited during the wire-feeding process, the wire electrode will loosen due to the discharge of the wire electrode and its own force, thereby affecting the machining accuracy of wire cutting.
请参阅图1-3,本实用新型提供一种技术方案:一种线切割机床走丝结构,包括工作台1,工作台1的底部安装有支撑腿2,工作台1的顶部安装有支撑立板3,支撑立板3上安装有收卷辊4,收卷辊4通过伺服电机固定在支撑立板3上,通过伺服电机的输出轴带动收卷辊4转动,即可完成收卷,支撑立板3上位于收卷辊4的一侧设有调节组件,收卷辊4的一侧安装有第一走丝辊10,支撑立板3上位于第一走丝辊10远离收卷辊4的一侧安装有第二走丝辊12,支撑立板3上位于第二走丝辊12远离第二走丝辊12的一侧安装有限位夹辊13,通过设置限位夹辊13,从而对电极丝的位置进行限位,第二走丝辊12与限位夹辊13之间设有张紧组件。Please refer to Figures 1-3, the utility model provides a technical solution: a wire cutting machine tool structure, including a
通过设置调节组件,能够对电极丝的张紧状态进行调整,从而提高工件的切割效果,便于电极丝进行精加工,有效的提高了加工工件的精度,调节组件包括数量为两个的固定板5、滑杆6和丝杆7,两个固定板5均固定连接于支撑立板3的一侧,滑杆6固定连接于两个固定板5之间,丝杆7活动连接于两个固定板5之间,滑杆6和丝杆7的外侧活动套接有固定架8,固定架8的一侧固定连接于张力传感器9,张力传感器9的外侧活动连接有第一走丝辊10,滑杆6与固定架8之间滑动连接,丝杆7与固定架8之间通过螺纹连接,其中一个固定板5的顶部安装有电机11,电机11的输出轴固定连接于延伸至其中一个固定板5外侧的一端,张力传感器9的点信号输出端与电机11的电信号输入端信号连接;通过张力传感器9将电信号传输至电机11,使得电机11启动,通过电机11的输出轴带动丝杆7进行转动,从而带动固定架8在滑杆6和丝杆7上向下移动,从而带动张力传感器9上的第一走丝辊10向下进行移动,从而对电极丝的张紧状态进行调整。By setting the adjusting component, the tension state of the electrode wire can be adjusted, thereby improving the cutting effect of the workpiece, facilitating the fine machining of the electrode wire, and effectively improving the precision of the processed workpiece. The adjusting component includes two
通过设置张紧组件,提高电极丝的张紧力,避免影响电极丝的切割加工,张紧组件包括数量为两个的滑轨14、配重滑板15和连接轴16,两个滑轨14固定连接于支撑立板3的一侧且位于第二走丝辊12和限位夹辊13之间,配重滑板15滑动连接于两个滑轨14的外侧,连接轴16固定连接于配重滑板15的一侧,连接轴16的外侧活动套接有压辊17,两个滑轨14之间固定连接有连接板18,配重滑板15与连接板18之间固定连接有伸缩弹簧19;当电极丝的张紧度发生轻微松动时,配重滑板15会在滑轨14上进行移动,使得配重滑板15带动压辊17向下移动,使得伸缩弹簧19产生一定的收缩,通过配重滑板15重力的作用下对电极丝的张紧度进行调节。By arranging the tensioning assembly, the tension force of the electrode wire is improved to avoid affecting the cutting process of the electrode wire. The tensioning assembly includes two
工作原理或者结构原理,在线切割机床使用的过程中,当电极丝发生松动时,通过张力传感器9将电信号传输至电机11,使得电机11启动,通过电机11的输出轴带动丝杆7进行转动,从而带动固定架8在滑杆6和丝杆7上向下移动,从而带动张力传感器9上的第一走丝辊10向下进行移动,从而对电极丝的张紧状态进行调整,从而提高工件的切割效果,便于电极丝进行精加工,有效的提高了加工工件的精度。Working principle or structural principle, during the use of the wire cutting machine tool, when the electrode wire becomes loose, the electric signal is transmitted to the
当电极丝的张紧度发生轻微松动时,配重滑板15会在滑轨14上进行移动,使得配重滑板15带动压辊17向下移动,使得伸缩弹簧19产生一定的收缩,通过配重滑板15重力的作用下对电极丝的张紧度进行调节,从而提高电极丝的张紧力,避免影响电极丝的切割加工。When the tension of the electrode wire is slightly loosened, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320036441.1U CN218874024U (en) | 2023-01-07 | 2023-01-07 | Wire moving structure of linear cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320036441.1U CN218874024U (en) | 2023-01-07 | 2023-01-07 | Wire moving structure of linear cutting machine |
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|---|---|---|---|
| CN202320036441.1U Expired - Fee Related CN218874024U (en) | 2023-01-07 | 2023-01-07 | Wire moving structure of linear cutting machine |
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| Country | Link |
|---|---|
| CN (1) | CN218874024U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117306036A (en) * | 2023-10-11 | 2023-12-29 | 杭州神洲纺织有限公司 | Winding spinning system for open-end spinning process and yarn monitoring method |
| CN121156415A (en) * | 2025-11-20 | 2025-12-19 | 泰州市精工机电制造有限公司 | A gantry wire cutting machine tool |
-
2023
- 2023-01-07 CN CN202320036441.1U patent/CN218874024U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117306036A (en) * | 2023-10-11 | 2023-12-29 | 杭州神洲纺织有限公司 | Winding spinning system for open-end spinning process and yarn monitoring method |
| CN121156415A (en) * | 2025-11-20 | 2025-12-19 | 泰州市精工机电制造有限公司 | A gantry wire cutting machine tool |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20230418 |
