CN218872192U - Glycerol formal preparation reaction kettle capable of automatically adding materials - Google Patents
Glycerol formal preparation reaction kettle capable of automatically adding materials Download PDFInfo
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Abstract
本实用新型公开了一种可自动添加物料的甘油缩苯甲醛制备反应釜,包括罐体和转轴,所述罐体的外表面上方安装有电机,所述转轴安装于电机的一端,所述转轴的外表面从上往下依次设置有轴承、进水孔、搅拌叶和洒水孔。该可自动添加物料的甘油缩苯甲醛制备反应釜,与现有的普通甘油缩苯甲醛制备反应釜相比,物料输送至罐体内后,启动电机,电机带动转轴旋转,同时使转轴上的搅拌叶转动,对物料进行搅拌,使用完毕的罐体,内部会有物料残留,通过水管将水输送至水箱,水箱中的水会通过进水孔流入转轴内,再次启动电机,随着转轴的旋转,水会通过洒水孔均匀地撒入罐体内部每一处,同时搅拌叶,会搅动水流,全面的对罐体进行清洗。
The utility model discloses a reaction kettle for preparing glycerin benzaldehyde which can automatically add materials, which comprises a tank body and a rotating shaft. A motor is installed above the outer surface of the tank body. The rotating shaft is installed at one end of the motor. Bearings, water inlet holes, stirring blades and water sprinkling holes are sequentially arranged on the outer surface of the tank from top to bottom. Compared with the existing ordinary glycerin benzaldehyde preparation reaction kettle, the glycerin benzaldehyde preparation reaction kettle that can automatically add materials, after the materials are transported into the tank, the motor is started, and the motor drives the rotating shaft to rotate, and at the same time, the stirring on the rotating shaft The leaves rotate to stir the material. After the tank is used, there will be material residue inside, and the water will be transported to the water tank through the water pipe. The water in the water tank will flow into the shaft through the water inlet hole, and start the motor again. With the rotation of the shaft , the water will be evenly sprinkled into every part of the tank body through the sprinkler hole, and the stirring blade will stir the water flow to clean the tank body comprehensively.
Description
技术领域technical field
本实用新型涉及有机合成技术领域,具体为一种可自动添加物料的甘油缩苯甲醛制备反应釜。The utility model relates to the technical field of organic synthesis, in particular to a glycerol benzaldehyde preparation reaction kettle capable of automatically adding materials.
背景技术Background technique
反应釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,反应釜广泛应用于石油、化工、橡胶、农药、染料、医药和食品等领域,是用来完成硫化、硝化、氢化、烃化、聚合、缩合等工艺过程的压力容器,例如反应器、反应锅、分解锅、聚合釜等;材质一般有碳锰钢、不锈钢、锆、镍基(哈氏、蒙乃尔、因康镍)合金及其它复合材料,甘油缩甲醛是由甘油和甲醛反应而得的用作农药、药物注射剂的溶剂,常温常压下稳定,想得到甘油缩甲醛,需要将甘油和甲醛添加进反应釜中进行反应。The broad understanding of the reactor is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. The reactor is widely used in petroleum, chemical, In the fields of rubber, pesticides, dyes, medicine and food, it is a pressure vessel used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other processes, such as reactors, reaction pots, decomposition pots, polymerization kettles, etc.; material Generally, there are carbon-manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloys and other composite materials. Glycerin formal is obtained from the reaction of glycerin and formaldehyde and is used as a solvent for pesticides and drug injections. It is stable under normal temperature and pressure. To obtain glycerol formal, glycerin and formaldehyde need to be added into the reaction kettle for reaction.
如申请号为CN202023068687.2的实用新型提供了一种用于合成甘油缩苯甲醛的反应装置,包括有反应罐,反应罐的顶部设置有搅拌器,搅拌器的下部连接有搅拌桨,搅拌器的一侧设置有分水器,反应罐的内部设置有温度计,温度计连接外接控制器。For example, the utility model with the application number CN202023068687.2 provides a reaction device for synthesizing glycerin benzaldehyde, including a reaction tank, the top of the reaction tank is provided with a stirrer, the bottom of the stirrer is connected with a stirring paddle, and the stirrer A water separator is arranged on one side of the reaction tank, a thermometer is arranged inside the reaction tank, and the thermometer is connected to an external controller.
类似于上述申请的一种用于合成甘油缩苯甲醛的反应装置目前还存在以下不足:A kind of reaction device that is used for synthesizing glycerin benzaldehyde similar to above-mentioned application also has the following deficiencies at present:
现有的甘油缩苯甲醛制备反应釜,对物料的添加较为繁琐,需要打开整个反应釜进行添加,反应釜为密闭容器,经常性打开容易使内部造成污染,进而使整个反应发生变化,且大型反应釜较为高大,对其进行物料添加更为艰难,反应釜内部发生反应时,内部会产生气体,内部气压过大可能会造成反应釜的爆炸,需要及时的对反应釜内部进行减压,且减压排出的气体,可能会对空气造成污染,对于大型反应釜的清洗,更为繁琐,需要人工登高对内部进行注水,对人工有一定的危险性。The existing reaction kettle for preparing glycerin benzaldehyde is cumbersome to add materials, and the whole reaction kettle needs to be opened for addition. The reaction kettle is a closed container, and frequent opening will easily cause internal pollution, thereby changing the entire reaction, and large-scale The reactor is relatively tall, and it is more difficult to add materials to it. When the reaction occurs inside the reactor, gas will be generated inside. Excessive internal pressure may cause the explosion of the reactor. It is necessary to depressurize the inside of the reactor in time, and The gas discharged under decompression may pollute the air. For the cleaning of large reactors, it is more cumbersome, and it is necessary to manually climb up to fill the interior with water, which is dangerous to humans.
于是,有鉴于此,针对现有的结构及不足予以研究改良,提出一种可自动添加物料的甘油缩苯甲醛制备反应釜,以期达到更具有更加实用价值性的目的。Therefore, in view of this, the existing structure and shortcomings are studied and improved, and a glycerol benzaldehyde preparation reactor that can automatically add materials is proposed, in order to achieve the purpose of having more practical value.
实用新型内容Utility model content
本实用新型的目的在于提供一种可自动添加物料的甘油缩苯甲醛制备反应釜,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a reaction kettle for preparing glycerol benzaldehyde that can automatically add materials, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种可自动添加物料的甘油缩苯甲醛制备反应釜,包括罐体和转轴,所述罐体的外表面上方安装有电机,所述转轴安装于电机的一端,所述转轴的外表面从上往下依次设置有轴承、进水孔、搅拌叶和洒水孔,所述轴承的外表面安装有水箱,所述水箱的一侧设置有水管。In order to achieve the above object, the utility model provides the following technical scheme: a reaction kettle for preparing glycerin benzaldehyde that can automatically add materials, including a tank body and a rotating shaft, a motor is installed above the outer surface of the tank body, and the rotating shaft is installed At one end of the motor, the outer surface of the rotating shaft is provided with a bearing, a water inlet hole, a stirring blade and a water sprinkling hole in sequence from top to bottom, a water tank is installed on the outer surface of the bearing, and a water pipe is arranged on one side of the water tank.
进一步的,所述罐体的外表面一侧安装有废气箱,且废气箱的内表面一侧设置有压力弹簧。Further, an exhaust gas box is installed on one side of the outer surface of the tank body, and a pressure spring is arranged on the inner surface side of the exhaust gas box.
进一步的,所述压力弹簧的一端安装有活塞,且压力弹簧的一侧设置有气孔。Further, a piston is installed at one end of the pressure spring, and an air hole is provided at one side of the pressure spring.
进一步的,所述罐体的内表面一侧贯穿有输料管,且输料管的外表面一侧安装有抽取机。Further, a feed pipe runs through the inner surface of the tank body, and an extractor is installed on the outer surface of the feed pipe.
进一步的,所述输料管的外表面一端安装有储料箱,且输料管的内表面一侧安装有档块。Further, a material storage box is installed on one end of the outer surface of the material delivery pipe, and a stopper is installed on one side of the inner surface of the material delivery pipe.
进一步的,所述档块的一侧安装有固定杆,所述固定杆的一侧安装有拉力弹簧,且拉力弹簧的一端安装有折叠板。Further, a fixed rod is installed on one side of the stop block, a tension spring is installed on one side of the fixed rod, and a folding plate is installed on one end of the tension spring.
进一步的,所述罐体的外表面底部安装有支撑架,且支撑架沿罐体一周设有三个。Further, a support frame is installed on the bottom of the outer surface of the tank body, and three support frames are provided along the circumference of the tank body.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.本实用新型通过电机、转轴、进水孔、水箱、水管、搅拌叶和洒水孔的设置,物料输送至罐体内后,启动电机,电机带动转轴旋转,同时使转轴上的搅拌叶转动,对物料进行搅拌,使用完毕的罐体,内部会有物料残留,通过水管将水输送至水箱,水箱中的水会通过进水孔流入转轴内,再次启动电机,随着转轴的旋转,水会通过洒水孔均匀地撒入罐体内部每一处,同时搅拌叶,会搅动水流,全面的对罐体进行清洗,无需人工操作,清洗效率更高;1. The utility model sets the motor, rotating shaft, water inlet, water tank, water pipe, stirring blade and sprinkler hole. After the material is transported into the tank, the motor is started, and the motor drives the rotating shaft to rotate, and at the same time, the stirring blade on the rotating shaft rotates. Stir the materials. After the tank is used, there will be material residues inside. The water will be transported to the water tank through the water pipe. The water in the water tank will flow into the rotating shaft through the water inlet hole. Start the motor again. With the rotation of the rotating shaft, the water will Sprinkle it into every part of the tank evenly through the sprinkling hole, and at the same time, the stirring blade will stir the water flow to clean the tank comprehensively, without manual operation, and the cleaning efficiency is higher;
2.本实用新型通过输料管、抽取机和储料箱的设置,对罐体内部进行加料时,只需要向储料箱中进行物料添加,开启抽取机,抽取机会将储料箱中的物料通过输料管,直接运送至罐体内部,实现自动加料,节省人工,提高工作效率;2. Through the setting of the feeding pipe, the extractor and the storage box, the utility model only needs to add materials to the storage box when feeding the inside of the tank, and then the extraction machine is turned on, and the extraction opportunity will remove the material in the storage box. The material is directly transported to the inside of the tank through the feeding pipe to realize automatic feeding, save labor and improve work efficiency;
3.本实用新型通过废气箱、压力弹簧、气孔、活塞、档块、固定杆、拉力弹簧和折叠板的设置,罐体内部进行反应时,会产生大量气体,内部气压过大,会挤压活塞和压力弹簧收缩,废气会从气孔排入到废气箱中,避免废气乱排对空气造成污染,折叠板的长度大于档块,罐体内部的废气无法反推折叠板,防止废气通过输料管排出,输入物料,折叠板上方压力使其对叠,从而使物料顺利进入,物料输入完毕,安装在固定杆上的拉力弹簧会将折叠板复位,使物料能顺利进入,但内部的废气不会通过输料管,排入到外界。3. Through the arrangement of waste gas box, pressure spring, air hole, piston, stop block, fixed rod, tension spring and folding plate, when the tank body reacts, a large amount of gas will be generated, and the internal pressure will be too large to squeeze The piston and the pressure spring shrink, and the exhaust gas will be discharged into the exhaust gas box from the air hole, so as to avoid the air pollution caused by the random discharge of the exhaust gas. The pipe is discharged, the material is input, and the pressure on the upper part of the folding plate makes it overlap, so that the material enters smoothly. It will be discharged into the outside world through the delivery pipe.
附图说明Description of drawings
图1为本实用新型整体主视剖视结构示意图;Fig. 1 is the utility model overall front view sectional structure schematic diagram;
图2为本实用新型图1中A处放大结构示意图;Fig. 2 is the schematic diagram of enlarged structure at A place in Fig. 1 of the utility model;
图3为本实用新型图1中B处放大结构示意图;Fig. 3 is the schematic diagram of enlarged structure at B place in Fig. 1 of the utility model;
图4为本实用新型图1中C处放大结构示意图;Fig. 4 is the schematic diagram of enlarged structure at C place in Fig. 1 of the utility model;
图5为本实用新型罐体立体结构示意图。Fig. 5 is a schematic diagram of the three-dimensional structure of the tank body of the present invention.
图中:1、罐体;2、电机;3、转轴;4、进水孔;5、轴承;6、水箱;7、水管;8、搅拌叶;9、洒水孔;10、废气箱;11、压力弹簧;12、气孔;13、活塞;14、输料管;15、抽取机;16、储料箱;17、档块;18、固定杆;19、拉力弹簧;20、折叠板;21、支撑架。In the figure: 1, tank body; 2, motor; 3, rotating shaft; 4, water inlet hole; 5, bearing; 6, water tank; 7, water pipe; 8, stirring blade; 9, sprinkler hole; 10, exhaust gas tank; 11 , pressure spring; 12, air hole; 13, piston; 14, feeding pipe; 15, extraction machine; 16, storage box; 17, block; 18, fixed rod; 19, tension spring; 20, folding plate; 21 , Support frame.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制;术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性,此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Therefore, it cannot be construed as a limitation on the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be interpreted as indicating or implying relative importance. In addition, Unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, or an indirect connection through an intermediary, or an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
如图1-图2所示,一种可自动添加物料的甘油缩苯甲醛制备反应釜,包括罐体1和转轴3,罐体1的外表面上方安装有电机2,罐体1的外表面底部安装有支撑架21,且支撑架21沿罐体1一周设有三个,转轴3安装于电机2的一端,转轴3的外表面从上往下依次设置有轴承5、进水孔4、搅拌叶8和洒水孔9,轴承5的外表面安装有水箱6,水箱6的一侧设置有水管7,物料输送至罐体1内后,启动电机2,电机2带动转轴3旋转,同时使转轴3上的搅拌叶8转动,对物料进行搅拌,使用完毕的罐体1,内部会有物料残留,通过水管7将水输送至水箱6,水箱6中的水会通过进水孔4流入转轴3内,再次启动电机2,随着转轴3的旋转,水会通过洒水孔9均匀地撒入罐体1内部每一处,同时搅拌叶8,会搅动水流,全面的对罐体1进行清洗,无需人工操作,清洗效率更高,罐体1的内表面一侧贯穿有输料管14,且输料管14的外表面一侧安装有抽取机15,输料管14的外表面一端安装有储料箱16,且输料管14的内表面一侧安装有档块17,对罐体1内部进行加料时,只需要向储料箱16中进行物料添加,开启抽取机15,抽取机15会将储料箱16中的物料通过输料管14,直接运送至罐体1内部,实现自动加料,节省人工,提高工作效率。As shown in Figure 1-Figure 2, a reaction kettle for preparing glycerin benzaldehyde that can automatically add materials, including a
如图3-图5所示,罐体1的外表面一侧安装有废气箱10,且废气箱10的内表面一侧设置有压力弹簧11,压力弹簧11的一端安装有活塞13,且压力弹簧11的一侧设置有气孔12,档块17的一侧安装有固定杆18,固定杆18的一侧安装有拉力弹簧19,且拉力弹簧19的一端安装有折叠板20,罐体1内部进行反应时,会产生大量气体,内部气压过大,会挤压活塞13和压力弹簧11收缩,废气会从气孔12排入到废气箱10中,避免废气乱排对空气造成污染,折叠板20的长度大于档块17,罐体1内部的废气无法反推折叠板20,防止废气通过输料管14排出,输入物料,折叠板20上方压力使其对叠,从而使物料顺利进入,物料输入完毕,安装在固定杆18上的拉力弹簧19会将折叠板20复位,使物料能顺利进入,但内部的废气不会通过输料管14,排入到外界。As shown in Figures 3-5, an
工作原理:在使用该可自动添加物料的甘油缩苯甲醛制备反应釜时,首先对罐体1内部进行加料时,只需要向储料箱16中进行物料添加,开启抽取机15,抽取机15会将储料箱16中的物料通过输料管14,直接运送至罐体1内部,实现自动加料,节省人工,提高工作效率,物料输送至罐体1内后,启动电机2,电机2带动转轴3旋转,同时使转轴3上的搅拌叶8转动,对物料进行搅拌,使用完毕的罐体1,内部会有物料残留,通过水管7将水输送至水箱6,水箱6中的水会通过进水孔4流入转轴3内,再次启动电机2,随着转轴3的旋转,水会通过洒水孔9均匀地撒入罐体1内部每一处,同时搅拌叶8,会搅动水流,全面的对罐体1进行清洗,无需人工操作,清洗效率更高,罐体1内部进行反应时,会产生大量气体,内部气压过大,会挤压活塞13和压力弹簧11收缩,废气会从气孔12排入到废气箱10中,避免废气乱排对空气造成污染,折叠板20的长度大于档块17,罐体1内部的废气无法反推折叠板20,防止废气通过输料管14排出,输入物料,折叠板20上方压力使其对叠,从而使物料顺利进入,物料输入完毕,安装在固定杆18上的拉力弹簧19会将折叠板20复位,使物料能顺利进入,但内部的废气不会通过输料管14,排入到外界。Working principle: When using the glycerin benzaldehyde that can automatically add materials to prepare the reaction kettle, when first feeding the inside of the
本实用新型的实施例是为了示例和描述起见而给出的,而并不是无遗漏的或者将本实用新型限于所公开的形式。很多修改和变化对于本领域的普通技术人员而言是显而易见的。选择和描述实施例是为了更好说明本实用新型的原理和实际应用,并且使本领域的普通技术人员能够理解本实用新型从而设计适于特定用途的带有各种修改的各种实施例。The embodiments of the invention have been presented for purposes of illustration and description, but are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and changes will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to better explain the principle and practical application of the invention, and to enable those of ordinary skill in the art to understand the invention and design various embodiments with various modifications suitable for particular purposes.
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