CN218865842U - Transverse blanking seamless gas cylinder ultrasonic automatic detection device - Google Patents
Transverse blanking seamless gas cylinder ultrasonic automatic detection device Download PDFInfo
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- CN218865842U CN218865842U CN202222497188.8U CN202222497188U CN218865842U CN 218865842 U CN218865842 U CN 218865842U CN 202222497188 U CN202222497188 U CN 202222497188U CN 218865842 U CN218865842 U CN 218865842U
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- 238000001514 detection method Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 230000007704 transition Effects 0.000 claims abstract description 41
- 239000000523 sample Substances 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 abstract description 3
- 238000003908 quality control method Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000007547 defect Effects 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 1
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- 239000007788 liquid Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
The utility model provides a seamless gas cylinder ultrasonic wave automatic checkout device of horizontal unloading relates to a detection device technical field. The utility model discloses an including equipment braced frame, be provided with last unloading fork mechanism on the equipment braced frame, gas cylinder rotary mechanism, probe scanning driving and probe group reciprocating mechanism, go up unloading fork mechanism and include material loading fork mechanism and unloading fork mechanism, material loading fork mechanism and unloading fork mechanism all set up the middle part at equipment braced frame, gas cylinder rotary mechanism sets up the side at equipment braced frame, probe scanning driving includes head circular arc transition zone X1 axle, straight tube section X2 axle and afterbody circular arc transition zone X3 axle, probe group reciprocating mechanism includes head circular arc transition zone Z1 axle, straight tube section Z2 axle and afterbody circular arc transition zone Z3 axle. The utility model discloses can install dozens of group's probes and detect simultaneously, can detect both ends circular arc transition zone simultaneously, play very important effect to the quality control of gas cylinder.
Description
Technical Field
The utility model relates to a detection device technical field especially relates to a seamless gas cylinder ultrasonic wave automatic checkout device of horizontal unloading.
Background
The gas cylinder belongs to a pressure container, comprehensive ultrasonic detection is very necessary before leaving a factory, but a plurality of gas cylinder production enterprises at present use a single-channel instrument handheld probe to detect flaws, only a plurality of points are selected to carry out local thickness measurement, flaw detection and thickness measurement are easy to leak, the efficiency is low, a detection report cannot be automatically generated, the position of an end arc transition area cannot be detected, and the position is very easy to have defects.
SUMMERY OF THE UTILITY MODEL
To the weak point that exists in the above-mentioned problem, the utility model provides a seamless gas cylinder ultrasonic wave automatic checkout device of unloading on horizontal makes it can install dozens of group's probes and detect simultaneously, once only carries out global thickness measuring moreover, can the automatic recording defect position generate the report, and efficiency is very high, does not leak and examines, and the most important has set up the probe box respectively at the gas cylinder both ends, can detect both ends circular arc transition district simultaneously, has played very important effect to the quality control of gas cylinder.
In order to solve the problem, the utility model provides a seamless gas cylinder ultrasonic automatic checkout device of unloading on horizontal, including equipment braced frame, wherein, last unloading fork mechanism, gas cylinder rotary mechanism, the probe of being provided with of equipment braced frame are swept and are looked into driving and probe group reciprocating motion, last unloading fork mechanism includes material loading fork mechanism and unloading fork mechanism, material loading fork mechanism with unloading fork mechanism all sets up equipment braced frame's middle part, gas cylinder rotary mechanism sets up equipment braced frame's side, the probe is swept and is looked into the driving and include head circular arc transition zone X1 axle, straight tube section X2 axle and afterbody circular arc transition zone X3 axle, probe group reciprocating motion includes head circular arc transition zone Z1 axle, straight tube section Z2 axle and afterbody circular arc transition zone Z3 axle.
Preferably, the feeding shifting fork mechanism comprises a first feeding cylinder, a first driving arm, a first bearing seat, a first shifting fork shaft and a first feeding shifting fork rod, wherein the output end of the first feeding cylinder is connected with the first driving arm, the first driving arm is connected with the first shifting fork shaft through the first bearing seat, and the first feeding shifting fork rod is arranged on the first shifting fork shaft in a plurality of numbers.
Preferably, the blanking shifting fork mechanism comprises a second blanking cylinder, a second driving arm, a second bearing seat, a second shifting fork shaft and a second blanking shifting fork rod, the output end of the second blanking cylinder is connected with the second driving arm, the second driving arm is connected with the second shifting fork shaft through the second bearing seat, and the second blanking shifting fork rod is arranged on the second shifting fork shaft in a plurality.
Preferably, the gas cylinder rotating mechanism includes a third motor, a third driving wheel shaft, a third driven wheel shaft, a third driving wheel, a third driven wheel and a third bearing seat, an output end of the third motor is connected to the third driving wheel shaft, the third driving wheel shaft is provided with the third driving wheel, the third driving wheel is in contact connection with the third driven wheel, the third driven wheel is arranged on the third driven wheel shaft, and the third driving wheel shaft and the third driven wheel shaft are both connected to the equipment supporting frame through the third bearing seat.
Preferably, the head arc transition area X1 axis includes a fourth motor, a fourth base profile, a fourth slider, a fourth ball screw and a fourth linear guide, the fourth base profile is provided with the fourth linear guide, the fourth linear guide is provided with the fourth slider, the output end of the fourth motor is connected with the fourth ball screw, and the fourth slider is disposed on the fourth ball screw.
Preferably, the straight tube section X2 shaft includes a fifth motor, a fifth base profile, a fifth slider, a fifth ball screw and a fifth linear guide rail, the fifth linear guide rail is provided on the fifth base profile, the fifth slider is provided on the fifth linear guide rail, an output end of the fifth motor is connected with the fifth ball screw, and the fifth slider is provided on the fifth ball screw.
Preferably, the tail arc transition area X3 shaft includes a sixth motor, a sixth base profile, a sixth slider, a sixth ball screw and a sixth linear guide rail, the sixth base profile is provided with the sixth linear guide rail, the sixth linear guide rail is provided with the sixth slider, the output end of the sixth motor is connected with the sixth ball screw, and the sixth slider is disposed on the sixth ball screw.
Preferably, the Z1 axis of the head arc transition area includes a seventh base profile, a seventh motor, a seventh linear guide rail, a seventh ball screw, a seventh slider, a seventh cylinder, a seventh guide rail frame, a seventh linear bearing, and a seventh guide rod, the seventh motor is disposed at the upper end of the seventh base profile, the output end of the seventh motor is connected to the seventh ball screw, the seventh ball screw is provided with the seventh slider, the side end of the seventh slider is connected to the seventh linear guide rail, the seventh base profile is provided with the seventh cylinder, the seventh cylinder is connected to the seventh guide rail frame, the seventh linear bearing is disposed on the seventh base profile, and the seventh guide rod is disposed on the seventh linear bearing.
Preferably, the Z2 shaft of the straight pipe section includes an eighth base profile, an eighth motor, an eighth linear guide rail, an eighth ball screw, an eighth slider, an eighth cylinder, an eighth guide rail frame, an eighth linear bearing, and an eighth guide rod, the eighth motor is disposed at the upper end of the eighth base profile, the output end of the eighth motor is connected to the eighth ball screw, the eighth ball screw is provided with the eighth slider, the side end of the eighth slider is connected to the eighth linear guide rail, the eighth base profile is provided with the eighth cylinder, the eighth cylinder is connected to the eighth guide rail frame, the eighth linear bearing is disposed on the eighth base profile, and the eighth guide rod is disposed on the eighth linear bearing.
Preferably, the tail arc transition zone Z3 axis includes a ninth base section bar, a ninth motor, a ninth linear guide, a ninth ball screw, a ninth slider, a ninth cylinder, a ninth guide frame, a ninth linear bearing and a ninth guide rod, the ninth motor is disposed at the upper end of the ninth base section bar, the output end of the ninth motor is connected to the ninth ball screw, the ninth ball screw is provided with the ninth slider, and the side end of the ninth slider is connected to the ninth linear guide, the ninth base section bar is provided with the ninth cylinder, the ninth cylinder is connected to the ninth guide frame, the ninth linear bearing is disposed on the ninth base section bar, and the ninth guide rod is disposed on the ninth linear bearing.
Compared with the prior art, the utility model has the advantages of it is following:
the utility model discloses can install dozens of group's probes and detect simultaneously, once only carry out global thickness measuring moreover, can the automatic recording defect position generate the report, and efficiency is very high, does not leak and examines, and the most important has set up the probe box respectively at the gas cylinder both ends, can detect both ends circular arc transition district simultaneously, has played very important effect to the quality control of gas cylinder.
Drawings
Fig. 1 is a schematic view of the overall structure of the embodiment of the present invention;
fig. 2 is a structural side view of an embodiment of the present invention;
FIG. 3 is a schematic view of a feeding and discharging fork mechanism according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a gas cylinder rotating mechanism according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a probe scanning traveling crane according to an embodiment of the present invention;
fig. 6 is a schematic structural view of an up-and-down moving mechanism of a probe set according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and examples, which are not intended to limit the present invention.
As shown in fig. 1 to 6, the embodiment of the utility model discloses an including equipment braced frame 1, be provided with last unloading fork mechanism on the equipment braced frame 1, gas cylinder rotary mechanism 2, the probe is swept and is looked into driving and probe group reciprocating motion, go up unloading fork mechanism and include material loading fork mechanism 3 and unloading fork mechanism 4, material loading fork mechanism 3 and unloading fork mechanism 4 all set up the middle part at equipment braced frame 1, gas cylinder rotary mechanism 2 sets up the side at equipment braced frame 1, the probe is swept and is looked into the driving and include the head circular arc transition district X1 axle 5 that the structure is the same, straight tube section X2 axle 6 and afterbody circular arc transition district X3 axle 7, probe group reciprocating motion includes the head circular arc transition district Z1 axle 8 that the structure is the same, straight tube section Z2 axle 9 and afterbody circular arc transition district Z3 axle 10.
In this embodiment, the feeding fork mechanism 3 includes a first feeding cylinder 11, a first driving arm, a first bearing seat, a first fork shaft 12 and a first feeding fork rod 13, an output end of the first feeding cylinder 11 is connected to the first driving arm, the first driving arm is connected to the first fork shaft 12 through the first bearing seat, and the first fork shaft 12 is provided with a plurality of first feeding fork rods 13. The blanking shifting fork mechanism 4 comprises a second blanking cylinder 14, a second driving arm 15, a second bearing seat 16, a second shifting fork shaft and a second blanking shifting fork rod 17, the output end of the second blanking cylinder 14 is connected with the second driving arm 15, the second driving arm 15 is connected with the second shifting fork shaft through the second bearing seat 16, and the second shifting fork shaft is provided with a plurality of second blanking shifting fork rods 17.
In this embodiment, the gas cylinder rotating mechanism 2 includes a third motor 18, a third driving wheel shaft 19, a third driven wheel shaft 20, a third driving wheel 21, a third driven wheel 22 and a third bearing seat 23, an output end of the third motor 18 is connected to the third driving wheel shaft 19, the third driving wheel shaft 19 is provided with the third driving wheel 21, the third driving wheel 21 is in contact connection with the third driven wheel 22, the third driven wheel 22 is provided on the third driven wheel shaft 20, and both the third driving wheel shaft 19 and the third driven wheel shaft 20 are connected to the equipment supporting frame 1 through the third bearing seat 23.
In this embodiment, the head arc transition region X1 axis 5 includes a fourth motor 24, a fourth base profile 25, a fourth slider 26, a fourth ball screw 27 and a fourth linear guide 28, the fourth base profile 25 is provided with the fourth linear guide 28, the fourth linear guide 28 is provided with the fourth slider 26, an output end of the fourth motor 24 is connected with the fourth ball screw 27, and the fourth slider 26 is disposed on the fourth ball screw 27.
In this embodiment, the straight tube section X2 shaft 6 includes a fifth motor, a fifth base profile, a fifth slider, a fifth ball screw, and a fifth linear guide rail, the fifth linear guide rail is provided on the fifth base profile, the fifth slider is provided on the fifth linear guide rail, an output end of the fifth motor is connected to the fifth ball screw, and the fifth slider is provided on the fifth ball screw.
In this embodiment, the X3 axis 7 of the tail arc transition region includes a sixth motor, a sixth base profile, a sixth slider, a sixth ball screw, and a sixth linear guide, the sixth linear guide is disposed on the sixth base profile, the sixth slider is disposed on the sixth linear guide, an output end of the sixth motor is connected to the sixth ball screw, and the sixth slider is disposed on the sixth ball screw.
In this embodiment, the head arc transition zone Z1 shaft 8 includes a seventh base profile 29, a seventh motor 30, a seventh linear guide 31, a seventh ball screw 32, a seventh slider 33, a seventh cylinder 34, a seventh guide rail bracket 35, a seventh linear bearing 36, and a seventh guide rod 37, the seventh motor 30 is disposed at the upper end of the seventh base profile 29, the output end of the seventh motor 30 is connected with the seventh ball screw 32, the seventh ball screw 32 is provided with the seventh slider 33, the lateral end of the seventh slider 33 is connected with the seventh linear guide rail 31, the seventh base profile 29 is provided with the seventh cylinder 34, the seventh cylinder 34 is connected with the seventh guide rail bracket 35, the seventh linear bearing 36 is disposed on the seventh base profile 29, and the seventh guide rod 37 is disposed on the seventh linear bearing 36.
In this embodiment, the Z2 shaft 9 of the straight pipe section includes an eighth base section, an eighth motor, an eighth linear guide rail, an eighth ball screw, an eighth slider, an eighth cylinder, an eighth guide rail frame, an eighth linear bearing and an eighth guide rod, the eighth motor is disposed at the upper end of the eighth base section, an output end of the eighth motor is connected to the eighth ball screw, the eighth ball screw is provided with the eighth slider, a side end of the eighth slider is connected to the eighth linear guide rail, the eighth base section is provided with the eighth cylinder, the eighth cylinder is connected to the eighth guide rail frame, the eighth linear bearing is disposed on the eighth base section, and the eighth linear bearing is provided with the eighth guide rod.
In this embodiment, the tail arc transition zone Z3 shaft 10 includes a ninth base profile, a ninth motor, a ninth linear guide rail, a ninth ball screw, a ninth slider, a ninth cylinder, a ninth guide rail frame, a ninth linear bearing and a ninth guide rod, the ninth motor is disposed at the upper end of the ninth base profile, the output end of the ninth motor is connected to the ninth ball screw, the ninth ball screw is provided with the ninth slider, the side end of the ninth slider is connected to the ninth linear guide rail, the ninth base profile is provided with the ninth cylinder, the ninth cylinder is connected to the ninth guide rail frame, the ninth linear bearing is disposed on the ninth base profile, and the ninth guide rod is disposed on the ninth linear bearing.
In this embodiment, go up unloading fork mechanism: driven by a cylinder, the shifting fork is driven to move up and down by adopting a lever principle; and the automatic material turning device is responsible for enabling the gas cylinder to enter a station and automatically turning the material after detection.
In this embodiment, the gas cylinder rotation mechanism 2 (R axis): two stainless steel long shafts are adopted, two ends of each stainless steel long shaft are supported, one shaft is directly driven by a motor, the other shaft is a driven shaft, and a plurality of pairs of polyurethane wheels are arranged in the middle of each shaft, so that the gas cylinders with different lengths and different diameters can be stably rotated. And positioning mechanisms are arranged at two ends of the gas cylinder, so that the gas cylinder is ensured not to jump under the condition of normal flaw detection at the highest rotating speed.
In this embodiment, the probe scanning vehicle (X axis): the X-axis is driven by a motor to drive a ball screw to move, and a pair of linear guide rails are installed to serve as supports; the straight pipe section and the arc transition areas at two ends are respectively provided, the advancing speed can be controlled, the advancing screw pitch and the advancing distance range are adjustable, the screw pitch is smaller than the width covered by the probe (at least 10% of overlapping is ensured), the effective sound beam width is ensured to cover the rotating and moving speed in the detection process, and the requirement of flaw detection of the specifications of common gas cylinders is ensured to be met.
In this embodiment, the up-down moving mechanism (Z axis) of the probe set: the number of the Z shafts is three, the ball screw is driven by a motor to move, and a pair of linear guide rails are arranged to serve as supports; the straight pipe section and the arc transition areas at two ends are respectively in charge of moving the probe set up and down, adjusting the distance of the water layer and ensuring the coupling of the probe set and the workpiece.
In this embodiment, the water circulation filtering device 38: water is injected by the probe group sliding block to ensure good coupling, the water can flow into a stainless steel water collecting tank, the water is pumped out for reuse after filtration, the water tank is provided with a water circulation filtering device 38, and special antirust liquid is added into the water.
In this embodiment, the movement process is described;
1. initial position of the device:
a Z1 shaft 8 of the head arc transition area, a Z2 shaft 9 of the straight pipe section and a Z3 shaft 10 of the tail arc transition area are all at the original switch positions;
the X1 axis 5 of the head arc transition area, the X2 axis 6 of the straight pipe section and the X3 axis 7 of the tail arc transition area are all at the original point switch position;
the feeding cylinder is in an extending state; the blanking cylinder is in a contraction state; the gas cylinder rotation structure 2 (R axis) is in a stopped state.
2. The motion process comprises the following steps:
2.1, conveying the seamless gas cylinder to a feeding shifting fork by a production line, after a corresponding sensor detects a gas cylinder signal, contracting a feeding cylinder, rolling the gas cylinder to a detection position along a shifting fork arm, and contracting the feeding cylinder in place to finish feeding action;
2.2, starting a gas cylinder rotating mechanism 2 (R shaft), driving a gas cylinder to rotate under the driving of a plurality of groups of supporting red wheels, wherein each group of polyurethane red wheels is provided with a slope, the gas cylinder starts to move towards a cylinder nozzle, the R shaft continues to rotate after the cylinder nozzle is contacted with an end positioning mechanism, a Z2 shaft of a straight pipe section starts to descend, a probe box simultaneously supplies water, when the probe box is contacted with the straight pipe section of the gas cylinder and is fully coupled, an X2 shaft of the straight pipe section starts to advance, an electric PLC starts to send a detection starting signal to flaw detection software, the X2 shaft and the R shaft form spiral scanning, the advancing speed and the thread pitch are adjustable, and the coverage of an effective sound beam is ensured to be 10%;
2.3, after half of the straight pipe section is detected, the axis Z1 of the arc transition area at the end of the bottle nozzle and the axis Z3 of the arc transition area at the end of the tail part start to descend, and the arc transition areas at the two ends are detected;
2.4, the Z1 shaft and the Z3 shaft at the two ends are detected and returned to the original point, then the Z2 shaft is detected and returned to the original point, the water pump stops supplying water, and meanwhile, a detection end signal is sent to the flaw detection software;
2.5, PLC sends the unloading signal, and the unloading cylinder begins to stretch out this moment, and the gas cylinder rolls to the unloading conveying line along the shift fork arm on, and the unloading sensor detects the gas cylinder and passes through the back, and the unloading cylinder contracts, and the material loading cylinder stretches out, waits to detect next gas cylinder, accomplishes a whole set of detection action.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet the control requirements, and specific connection and control sequences should be obtained.
While embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations of the above embodiments may be made by those of ordinary skill in the art without departing from the scope of the present invention.
In the description of the present specification, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of describing the technical solutions of the present patent and for simplification of the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be interpreted as limiting the present patent application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this patent application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this specification, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present specification can be understood according to specific situations by those of ordinary skill in the art.
In this specification, unless explicitly stated or limited otherwise, a first feature may be "on" or "under" a second feature in direct contact with the first or second feature, or the first and second features may be in indirect contact via intermediate media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
While embodiments of the present invention have been shown and described, it is to be understood that they have been presented by way of example only, and not limitation, and that changes, modifications, substitutions and alterations may be made thereto by those of ordinary skill in the art without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a seamless gas cylinder ultrasonic wave automatic checkout device of unloading on horizontal, includes equipment braced frame, its characterized in that, be provided with last unloading fork mechanism, gas cylinder rotary mechanism, probe on the equipment braced frame and scan the driving and probe group reciprocating motion, last unloading fork mechanism includes material loading fork mechanism and unloading fork mechanism, material loading fork mechanism with unloading fork mechanism all sets up equipment braced frame's middle part, gas cylinder rotary mechanism sets up equipment braced frame's side, the probe is scanned the driving and is included head circular arc transition district X1 axle, straight tube section X2 axle and afterbody circular arc transition district X3 axle, probe group reciprocating motion includes head circular arc transition district Z1 axle, straight tube section Z2 axle and afterbody circular arc transition district Z3 axle.
2. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the feeding fork mechanism comprises a first feeding cylinder, a first driving arm, a first bearing seat, a first fork shaft and a first feeding fork rod, the output end of the first feeding cylinder is connected with the first driving arm, the first driving arm is connected with the first fork shaft through the first bearing seat, and a plurality of the first feeding fork rods are arranged on the first fork shaft.
3. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the blanking shifting fork mechanism comprises a second blanking cylinder, a second driving arm, a second bearing seat, a second shifting fork shaft and a second blanking shifting fork rod, an output end of the second blanking cylinder is connected with the second driving arm, the second driving arm is connected with the second shifting fork shaft through the second bearing seat, and a plurality of the second blanking shifting fork rods are arranged on the second shifting fork shaft.
4. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the gas cylinder rotating mechanism comprises a third motor, a third driving wheel shaft, a third driven wheel shaft, a third driving wheel, a third driven wheel and a third bearing seat, an output end of the third motor is connected with the third driving wheel shaft, the third driving wheel shaft is provided with the third driving wheel, the third driving wheel is connected with the third driven wheel in a contact manner, the third driven wheel is arranged on the third driven wheel shaft, and the third driving wheel shaft and the third driven wheel shaft are both connected with the equipment supporting frame through the third bearing seat.
5. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, characterized in that an X1 axis of a head arc transition area comprises a fourth motor, a fourth base section, a fourth slider, a fourth ball screw and a fourth linear guide, wherein the fourth linear guide is arranged on the fourth base section, the fourth slider is arranged on the fourth linear guide, an output end of the fourth motor is connected with the fourth ball screw, and the fourth slider is arranged on the fourth ball screw.
6. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein an X2 axis of the straight tube section comprises a fifth motor, a fifth base profile, a fifth slider, a fifth ball screw and a fifth linear guide rail, the fifth linear guide rail is arranged on the fifth base profile, the fifth slider is arranged on the fifth linear guide rail, an output end of the fifth motor is connected with the fifth ball screw, and the fifth slider is arranged on the fifth ball screw.
7. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein an X3 axis of the tail arc transition region comprises a sixth motor, a sixth base profile, a sixth slider, a sixth ball screw and a sixth linear guide rail, the sixth linear guide rail is arranged on the sixth base profile, the sixth slider is arranged on the sixth linear guide rail, an output end of the sixth motor is connected with the sixth ball screw, and the sixth slider is arranged on the sixth ball screw.
8. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the Z1 axis of the head arc transition region comprises a seventh base profile, a seventh motor, a seventh linear guide rail, a seventh ball screw, a seventh slider, a seventh cylinder, a seventh guide rail bracket, a seventh linear bearing and a seventh guide rod, the seventh motor is arranged at the upper end of the seventh base profile, the output end of the seventh motor is connected with the seventh ball screw, the seventh slider is arranged on the seventh ball screw, the side end of the seventh slider is connected with the seventh linear guide rail, the seventh cylinder is arranged on the seventh base profile, the seventh cylinder is connected with the seventh guide rail bracket, the seventh linear bearing is arranged on the seventh base profile, and the seventh guide rod is arranged on the seventh linear bearing.
9. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the Z2 axis of the straight tube section comprises an eighth base profile, an eighth motor, an eighth linear guide rail, an eighth ball screw, an eighth slider, an eighth cylinder, an eighth guide rail frame, an eighth linear bearing and an eighth guide rod, the eighth motor is arranged at the upper end of the eighth base profile, the output end of the eighth motor is connected with the eighth ball screw, the eighth slider is arranged on the eighth ball screw, the side end of the eighth slider is connected with the eighth linear guide rail, the eighth cylinder is arranged on the eighth base profile, the eighth cylinder is connected with the eighth guide rail frame, the eighth linear bearing is arranged on the eighth base profile, and the eighth guide rod is arranged on the eighth linear bearing.
10. The ultrasonic automatic detection device for the transverse blanking seamless gas cylinder according to claim 1, wherein the tail arc transition zone Z3 axis comprises a ninth base section bar, a ninth motor, a ninth linear guide rail, a ninth ball screw, a ninth slider, a ninth cylinder, a ninth guide rail frame, a ninth linear bearing and a ninth guide rod, the ninth motor is disposed at the upper end of the ninth base section bar, the output end of the ninth motor is connected with the ninth ball screw, the ninth slider is disposed on the ninth ball screw, the lateral end of the ninth slider is connected with the ninth linear guide rail, the ninth cylinder is disposed on the ninth base section bar, the ninth cylinder is connected with the ninth guide rail frame, the ninth linear bearing is disposed on the ninth base section bar, and the ninth guide rod is disposed on the ninth linear bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222497188.8U CN218865842U (en) | 2022-09-21 | 2022-09-21 | Transverse blanking seamless gas cylinder ultrasonic automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222497188.8U CN218865842U (en) | 2022-09-21 | 2022-09-21 | Transverse blanking seamless gas cylinder ultrasonic automatic detection device |
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| CN218865842U true CN218865842U (en) | 2023-04-14 |
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| CN202222497188.8U Active CN218865842U (en) | 2022-09-21 | 2022-09-21 | Transverse blanking seamless gas cylinder ultrasonic automatic detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2026036755A1 (en) * | 2024-12-09 | 2026-02-19 | 中材科技（九江）有限公司 | Fully-automatic ultrasonic flaw detection device for steel cylinder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2026036755A1 (en) * | 2024-12-09 | 2026-02-19 | 中材科技（九江）有限公司 | Fully-automatic ultrasonic flaw detection device for steel cylinder |
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