CN218865792U - On-line Defect Inspection System for Board Structure - Google Patents
On-line Defect Inspection System for Board Structure Download PDFInfo
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Abstract
一种板结构在线缺陷检测系统,涉及检测设备技术领域。该板结构在线缺陷检测系统包括依次设置的第一靠边对齐输送装置、第一传输装置、转向传输装置、第二靠边对齐输送装置和第二传输装置;转向传输装置被配置为令板结构转换输送角度;第一传输装置上设置有第一侧边检测装置,第一侧边检测装置被配置为检测板结构在第一传输装置宽度方向的两个侧面;第二传输装置上设置有第二侧边检测装置,第二侧边检测装置被配置为检测板结构在第二传输装置宽度方向的两个侧面。本实用新型的目的在于提供一种板结构在线缺陷检测系统,以在一定程度上解决现有技术中存在的在线检测无法依据板材尺寸检测四个侧面以及人工检测耗费时间长、准确率低的技术问题。
An online defect detection system for a board structure relates to the technical field of detection equipment. The board structure online defect detection system includes a first side-by-side alignment conveying device, a first transfer device, a steering transfer device, a second side-by-side alignment transfer device, and a second transfer device; the steering transfer device is configured to make the board structure transfer angle; the first transmission device is provided with a first side detection device, and the first side detection device is configured to detect two sides of the board structure in the width direction of the first transmission device; the second transmission device is provided with a second side The side detection device, the second side detection device is configured to detect two sides of the board structure in the width direction of the second transmission device. The purpose of this utility model is to provide an on-line defect detection system for plate structures, to a certain extent solve the problems in the prior art that the online detection cannot detect the four sides according to the size of the plate and manual detection takes a long time and has low accuracy question.
Description
技术领域technical field
本实用新型涉及检测设备技术领域,具体而言,涉及一种板结构在线缺陷检测系统。The utility model relates to the technical field of detection equipment, in particular to an online defect detection system for a board structure.
背景技术Background technique
国内高端家居定制行业是专业从事整体厨柜及定制家居的研发、设计、生产的企业,主要业务是专注于橱柜、衣柜、木门等定制,其每年会生产大量的板材。由于这个行业大部分板材需要定制化切割,工艺涉及到设计开料、封边、排钻、分拣、包装等5个过程。因此在出厂前,需要对板材出厂情况进行确认和校验。行业内高端家居设计都采用定制化方式,所需板材尺寸不一,传统在线检测方式只能检测板材上下两面,无法依据板材尺寸大小完成四个侧面检测。The domestic high-end home furnishing customization industry is an enterprise specializing in the R&D, design, and production of overall kitchen cabinets and customized home furnishing. Its main business is to focus on the customization of cabinets, wardrobes, wooden doors, etc., and it produces a large number of panels every year. Since most of the plates in this industry require customized cutting, the process involves five processes including design cutting, edge banding, drill arrangement, sorting, and packaging. Therefore, before leaving the factory, it is necessary to confirm and verify the factory conditions of the plates. The high-end home furnishing design in the industry adopts a customized method, and the required board size is different. The traditional online inspection method can only detect the upper and lower sides of the board, and cannot complete the inspection of the four sides according to the size of the board.
目前,定制板材检测通常采用人工对板材进行离线检测。此方式的准确性完全依赖操作工的人工统计或借由一些手工工具完成。板材行业每日生产的板材数量庞大,由人工检测,耗费时间长,同时准确率无法达到检收指标。At present, custom plate inspection usually uses manual offline inspection of the plate. The accuracy of this method depends entirely on the manual statistics of the operator or by means of some manual tools. The plate industry produces a large number of plates every day, which is manually inspected, which takes a long time, and the accuracy rate cannot reach the acceptance index.
实用新型内容Utility model content
本实用新型的目的在于提供一种板结构在线缺陷检测系统,以在一定程度上解决现有技术中存在的在线检测无法依据板材尺寸检测四个侧面以及人工检测耗费时间长、准确率低的技术问题。The purpose of this utility model is to provide an on-line defect detection system for plate structures, to a certain extent solve the problems in the prior art that the online detection cannot detect the four sides according to the size of the plate and manual detection takes a long time and has low accuracy question.
为了实现上述目的,本实用新型提供了以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种板结构在线缺陷检测系统,包括依次设置的第一靠边对齐输送装置、第一传输装置、转向传输装置、第二靠边对齐输送装置和第二传输装置;An online defect detection system for board structures, comprising a first side-by-side alignment conveying device, a first transfer device, a steering transfer device, a second side-by-side alignment transfer device, and a second transfer device arranged in sequence;
所述第一靠边对齐输送装置和所述第二靠边对齐输送装置均被配置为令板结构自动靠边对齐;Both the first side-alignment conveying device and the second side-alignment conveying device are configured to automatically align the panel structures;
所述第一传输装置被配置为令来自于所述第一靠边对齐输送装置的所述板结构输送至所述转向传输装置;said first transfer device is configured to transfer said panel structure from said first edge-aligned transfer device to said diverting transfer device;
所述转向传输装置被配置为令来自于所述第一传输装置的所述板结构转换输送角度,并输送给所述第二靠边对齐输送装置;the diverting conveyor is configured to switch the delivery angle of the panel structure from the first conveyor and deliver to the second edge-aligned conveyor;
所述第二传输装置被配置为令来自于所述第二靠边对齐输送装置的所述板结构输送至预设位置;The second transfer device is configured to transfer the plate structure from the second side-alignment transfer device to a predetermined position;
所述第一传输装置上设置有第一侧边检测装置,所述第一侧边检测装置被配置为检测所述板结构在所述第一传输装置宽度方向的两个侧面;A first side detection device is provided on the first transmission device, and the first side detection device is configured to detect two sides of the plate structure in the width direction of the first transmission device;
所述第二传输装置上设置有第二侧边检测装置,所述第二侧边检测装置被配置为检测所述板结构在所述第二传输装置宽度方向的两个侧面。A second side detection device is provided on the second transmission device, and the second side detection device is configured to detect two sides of the plate structure in the width direction of the second transmission device.
在上述任一技术方案中,可选地,所述第一侧边检测装置和/或所述第二侧边检测装置采用侧边缺陷检测装置;In any of the above technical solutions, optionally, the first side detection device and/or the second side detection device adopts a side defect detection device;
所述侧边缺陷检测装置包括侧边检测滑台、滑台驱动器、移动检测组件和固定检测组件;所述侧边检测滑台与所述第一传输装置或所述第二传输装置位置相对固定;所述移动检测组件和所述固定检测组件分别位于所述第一传输装置或所述第二传输装置宽度方向的两侧;The side defect detection device includes a side detection slide table, a slide table driver, a moving detection assembly and a fixed detection assembly; the side detection slide table is relatively fixed to the first transmission device or the second transmission device ; The movement detection component and the fixed detection component are respectively located on both sides of the width direction of the first transmission device or the second transmission device;
所述滑台驱动器和所述固定检测组件分别固定连接在所述侧边检测滑台上;所述移动检测组件可滑动连接在所述侧边检测滑台上;The slide driver and the fixed detection component are respectively fixedly connected to the side detection slide; the movement detection component is slidably connected to the side detection slide;
所述滑台驱动器的驱动端驱动连接所述移动检测组件,以使所述移动检测组件在所述侧边检测滑台上沿着所述第一传输装置或所述第二传输装置的宽度方向移动。The driving end of the slide driver is drivingly connected to the movement detection assembly, so that the movement detection assembly moves along the width direction of the first transmission device or the second transmission device on the side detection slide table. move.
在上述任一技术方案中,可选地,所述移动检测组件和/或所述固定检测组件包括用于采集所述板结构对应侧边图像的图像采集器;In any of the above technical solutions, optionally, the movement detection component and/or the fixed detection component includes an image collector for collecting images of the corresponding sides of the plate structure;
所述图像采集器包括2D相机和/或3D相机;The image collector includes a 2D camera and/or a 3D camera;
所述移动检测组件和/或所述固定检测组件还包括用于照射所述板结构对应侧边的光源;The movement detection assembly and/or the fixed detection assembly further includes a light source for illuminating the corresponding side of the plate structure;
所述移动检测组件和/或所述固定检测组件还包括检测支座;所述图像采集器和所述光源固定在所述检测支座上;其中,所述移动检测组件的检测支座可滑动连接在所述侧边检测滑台上,所述固定检测组件的检测支座固定连接在所述侧边检测滑台上。The movement detection component and/or the fixed detection component also includes a detection support; the image collector and the light source are fixed on the detection support; wherein, the detection support of the mobile detection component is slidable It is connected to the side detection sliding platform, and the detection support of the fixed detection component is fixedly connected to the side detection sliding platform.
在上述任一技术方案中,可选地,所述侧边缺陷检测装置还包括侧边检测主体架;所述侧边检测滑台固定连接在所述侧边检测主体架上;In any of the above technical solutions, optionally, the side defect detection device further includes a side detection main frame; the side detection slide table is fixedly connected to the side detection main frame;
所述侧边检测主体架的底部设置有侧边检测升降脚杯;The bottom of the side detection main frame is provided with a side detection lifting foot cup;
所述滑台驱动器采用驱动电机。The slide table driver adopts a driving motor.
在上述任一技术方案中,可选地,所述第一靠边对齐输送装置和/或所述第二靠边对齐输送装置采用靠边对齐输送机;In any of the above technical solutions, optionally, the first edge-aligned conveying device and/or the second edge-aligned conveying device adopts an edge-aligned conveyor;
所述靠边对齐输送机包括配置为承载运输所述板结构的斜辊筒组和设置在所述斜辊筒组一侧的对齐护栏;The edge alignment conveyor includes a set of inclined rollers configured to carry and transport the board structure and an alignment guardrail arranged on one side of the set of inclined rollers;
所述对齐护栏设置有滚珠或者滚轮。The alignment guardrail is provided with balls or rollers.
在上述任一技术方案中,可选地,所述靠边对齐输送机还包括靠边输送主体架和与所述靠边输送主体架连接的靠边输送驱动器;In any of the above technical solutions, optionally, the side-by-side alignment conveyor further includes a side-by-side transport main frame and a side-by-side transport driver connected to the side-by-side transport main frame;
所述斜辊筒组和所述对齐护栏均连接在所述靠边输送主体架的顶部;Both the inclined roller group and the alignment guardrail are connected to the top of the side-by-side conveying main frame;
所述靠边输送驱动器设置在所述斜辊筒组的下方,且所述靠边输送驱动器的驱动端通过传动装置驱动连接所述斜辊筒组;The side-by-side conveying driver is arranged below the set of inclined rollers, and the driving end of the side-by-side conveying driver is driven and connected to the set of inclined rollers through a transmission device;
所述靠边输送主体架的底部设置有靠边输送升降脚杯;The bottom of the main body frame for side-by-side transport is provided with a side-by-side transport lifting cup;
所述靠边输送驱动器采用驱动电机。The side-by-side conveying driver adopts a driving motor.
在上述任一技术方案中,可选地,所述转向传输装置包括转向传输主体架、辊筒组件和移载传输组件;所述辊筒组件和所述移载传输组件分别设置在所述转向传输主体架上;In any of the above technical solutions, optionally, the steering transmission device includes a steering transmission main frame, a roller assembly and a transfer transmission assembly; the roller assembly and the transfer transmission assembly are respectively arranged on the steering On the transmission main frame;
所述移载传输组件能够沿着所述转向传输主体架的高度方向上下移动,以使所述移载传输组件位于所述辊筒组件的上方或者下方;The transfer transmission assembly can move up and down along the height direction of the steering transmission main frame, so that the transfer transmission assembly is located above or below the roller assembly;
所述辊筒组件的滚动方向与所述移载传输组件的传输方向呈夹角。The rolling direction of the roller assembly forms an included angle with the transmission direction of the transfer transmission assembly.
在上述任一技术方案中,可选地,所述转向传输装置还包括辊筒驱动器、移载传输驱动器和移载升降驱动器;In any of the above technical solutions, optionally, the steering transmission device further includes a roller driver, a transfer transmission driver and a transfer lifting driver;
所述辊筒驱动器设置在所述辊筒组件的下方,且所述辊筒驱动器的驱动端通过传动装置驱动连接所述辊筒组件,以使所述辊筒组件的辊筒滚动;The roller driver is arranged below the roller assembly, and the driving end of the roller driver is driven and connected to the roller assembly through a transmission device, so that the rollers of the roller assembly roll;
所述移载传输驱动器设置在所述辊筒组件的下方,且所述移载传输驱动器的驱动端通过传动装置驱动连接所述移载传输组件,以使所述移载传输组件转动;The transfer transmission driver is arranged below the roller assembly, and the driving end of the transfer transmission driver is driven and connected to the transfer transmission assembly through a transmission device, so that the transfer transmission assembly rotates;
所述移载升降驱动器设置在所述辊筒组件的下方,且所述移载升降驱动器的驱动端驱动连接所述移载传输组件,以使所述移载传输组件升降。The transfer lifting driver is arranged below the roller assembly, and the driving end of the transfer lifting driver is drivingly connected to the transfer transmission assembly, so as to lift the transfer transmission assembly.
在上述任一技术方案中,可选地,所述辊筒组件的滚动方向与所述移载传输组件的传输方向呈直角设置;In any of the above technical solutions, optionally, the rolling direction of the roller assembly is set at right angles to the transmission direction of the transfer transmission assembly;
所述移载传输组件采用传输带传输;The transfer and transmission components are transported by a conveyor belt;
所述辊筒驱动器采用驱动电机;The roller driver adopts a drive motor;
所述移载传输驱动器采用驱动电机;The transfer transmission driver adopts a drive motor;
所述移载升降驱动器采用升降气缸、升降液压缸或者升降电机;The lifting and lowering driver of the transfer adopts a lifting cylinder, a lifting hydraulic cylinder or a lifting motor;
在所述辊筒组件的宽度方向上,所述辊筒组件的两侧均设置有转向传输护栏;所述移载传输组件能够沿着所述转向传输主体架的高度方向上下移动,以使所述移载传输组件位于所述转向传输护栏的上方;In the width direction of the roller assembly, both sides of the roller assembly are provided with steering and transmission guardrails; the transfer and transmission assembly can move up and down along the height direction of the steering and transmission main frame, so that all The transfer and transmission assembly is located above the steering and transmission guardrail;
所述转向传输主体架的底部设置有转向传输升降脚杯。The bottom of the steering transmission main frame is provided with a steering transmission lifting cup.
在上述任一技术方案中,可选地,所述第一靠边对齐输送装置设置有配置为位于所述板结构上方的扫码装置;In any of the above technical solutions, optionally, the first edge-alignment conveying device is provided with a code scanning device configured to be located above the plate structure;
所述第一传输装置上还设置有配置为位于所述板结构上方的顶面检测装置;所述顶面检测装置位于所述第一侧边检测装置的上游;The first transmission device is also provided with a top detection device configured to be located above the plate structure; the top detection device is located upstream of the first side detection device;
所述第一传输装置和/或所述第二传输装置采用传输带传输。The first transmission device and/or the second transmission device adopts a transmission belt for transmission.
本实用新型的有益效果主要在于:The beneficial effects of the utility model mainly lie in:
本实用新型提供的板结构在线缺陷检测系统,通过第一靠边对齐输送装置以令板结构自动靠边对齐并通过第一传输装置输送给转向传输装置,通过转向传输装置令板结构转换输送角度,并输送给第二靠边对齐输送装置以令板结构自动靠边对齐,再通过第二传输装置输送至预设位置;通过第一传输装置上设置的第一侧边检测装置,以能够检测板结构在第一传输装置宽度方向的两个侧面,通过第二传输装置上设置的第二侧边检测装置,以能够检测板结构在第二传输装置宽度方向的两个侧面。该板结构在线缺陷检测系统可在线检测板结构的四个侧面,可有效保障检测效率和检测准确度,有效解决了人工检测耗费时间长、准确率低的问题。The board structure on-line defect detection system provided by the utility model uses the first side-by-side alignment conveying device to make the board structure automatically side-by-side aligned and transports it to the steering transmission device through the first transmission device, and the board structure is converted to the conveying angle through the steering transmission device, and Convey to the second side-by-side alignment conveying device to automatically align the board structure by the side, and then transport it to the preset position through the second transmission device; through the first side detection device set on the first transmission device, it is possible to detect the board structure at the second The two sides in the width direction of a transmission device pass through the second side detection device provided on the second transmission device, so as to be able to detect the two sides of the board structure in the width direction of the second transmission device. The board structure online defect detection system can detect the four sides of the board structure online, which can effectively guarantee the detection efficiency and detection accuracy, and effectively solve the problems of long time-consuming and low accuracy of manual detection.
为使本申请的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present application more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following drawings will be briefly introduced in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention. Therefore, it should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型实施例提供的板结构在线缺陷检测系统的立体图;Fig. 1 is the perspective view of the board structure online defect detection system provided by the embodiment of the present invention;
图2为图1所示的板结构在线缺陷检测系统的A区放大图;Fig. 2 is an enlarged view of area A of the board structure online defect detection system shown in Fig. 1;
图3为本实用新型实施例提供的板结构在线缺陷检测系统的主视图;Fig. 3 is the front view of the board structure online defect detection system provided by the embodiment of the present invention;
图4为本实用新型实施例提供的靠边对齐输送机的立体图;Fig. 4 is the perspective view of the side-by-side alignment conveyor provided by the embodiment of the present invention;
图5为本实用新型实施例提供的转向传输装置的立体图;Fig. 5 is a perspective view of the steering transmission device provided by the embodiment of the present invention;
图6为图5所示的转向传输装置的主视图;Fig. 6 is a front view of the steering transmission device shown in Fig. 5;
图7为本实用新型实施例提供的侧边缺陷检测装置的立体图。Fig. 7 is a perspective view of a side defect detection device provided by an embodiment of the present invention.
图标:100-第一靠边对齐输送装置;200-第一传输装置;210-第一侧边检测装置;300-转向传输装置;310-转向传输主体架;320-辊筒组件;330-移载传输组件;340-辊筒驱动器;350-移载传输驱动器;360-移载升降驱动器;370-转向传输护栏;380-转向传输升降脚杯;400-第二靠边对齐输送装置;500-第二传输装置;510-第二侧边检测装置;600-侧边缺陷检测装置;610-侧边检测滑台;620-滑台驱动器;630-移动检测组件;640-固定检测组件;650-2D相机;660-3D相机;670-光源;671-检测支座;680-侧边检测主体架;690-侧边检测升降脚杯;700-靠边对齐输送机;710-斜辊筒组;720-对齐护栏;730-靠边输送主体架;740-靠边输送驱动器;750-传动装置;760-靠边输送升降脚杯;800-扫码装置;900-顶面检测装置。Icon: 100-the first side alignment conveying device; 200-the first transmission device; 210-the first side detection device; 300-steering transmission device; 310-steering transmission main frame; 320-roller assembly; 330-transfer Transmission assembly; 340-roller driver; 350-transfer transmission driver; 360-transfer lift driver; 370-steering transmission guardrail; 380-steering transmission lifting foot cup; Transmission device; 510-second side detection device; 600-side defect detection device; 610-side detection sliding table; 620-sliding table driver; 630-moving detection component; 640-fixed detection component; ;660-3D camera; 670-light source; 671-detection support; 680-side detection main frame; 690-side detection lifting foot cup; Guardrail; 730-side-side conveying main frame; 740-side-side conveying driver; 750-transmission device; 760-side-side conveying lifting cup; 800-code scanning device; 900-top detection device.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以采用各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the utility model is used. It is only for the convenience of describing the utility model and simplifying the description, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
下面结合附图,对本实用新型的一些实施方式作详细说明。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。Below in conjunction with the accompanying drawings, some embodiments of the present utility model will be described in detail. In the case of no conflict, the following embodiments and features in the embodiments can be combined with each other.
实施例Example
本实施例提供一种板结构在线缺陷检测系统;请参照图1-图7,图1和图3为本实施例提供的板结构在线缺陷检测系统的两个视角的结构示意图,其中,图1所示为板结构在线缺陷检测系统的立体图,图3所示为板结构在线缺陷检测系统的主视图,图2为图1所示的板结构在线缺陷检测系统的A区放大图;图4为本实施例提供的靠边对齐输送机的立体图;图5为本实施例提供的转向传输装置的立体图,图6为图5所示的转向传输装置的主视图;图7为本实施例提供的侧边缺陷检测装置的立体图。This embodiment provides a board structure on-line defect detection system; please refer to Fig. 1-Fig. Shown is a perspective view of the board structure on-line defect detection system, Figure 3 is a front view of the board structure on-line defect detection system, Figure 2 is an enlarged view of area A of the board structure on-line defect detection system shown in Figure 1; Figure 4 is The perspective view of the side-by-side alignment conveyor provided in this embodiment; Figure 5 is a perspective view of the steering transmission device provided in this embodiment, and Figure 6 is a front view of the steering transmission device shown in Figure 5; Figure 7 is a side view of the steering transmission device provided in this embodiment Perspective view of the edge defect detection device.
本实施例提供的板结构在线缺陷检测系统,用于在线检测板材、板材类似物等板结构。参见图1-图3所示,所述板结构在线缺陷检测系统,包括依次设置的第一靠边对齐输送装置100、第一传输装置200、转向传输装置300、第二靠边对齐输送装置400和第二传输装置500。The on-line defect detection system for board structures provided in this embodiment is used for on-line inspection of board structures such as boards and board analogs. Referring to Figures 1-3, the online defect detection system for board structures includes a first side-by-side
第一靠边对齐输送装置100和第二靠边对齐输送装置400均被配置为令板结构自动靠边对齐;例如,板结构朝第一靠边对齐输送装置100或第二靠边对齐输送装置400两侧中的任意一侧自动对齐。本实施例中板结构的对齐方向可依据检测系统或者生产系统的实际需要而定。Both the first edge-
第一传输装置200被配置为令来自于第一靠边对齐输送装置100的板结构输送至转向传输装置300。The
转向传输装置300被配置为令来自于第一传输装置200的板结构转换输送角度,并输送给第二靠边对齐输送装置400;也即第一传输装置200的输送方向与第二传输装置500的输送方向之间具有角度。通过转向传输装置300,以令传输的板结构可以转换角度。The turning
第二传输装置500被配置为令来自于第二靠边对齐输送装置400的板结构输送至预设位置。The
第一传输装置200上设置有第一侧边检测装置210,第一侧边检测装置210被配置为检测板结构在第一传输装置200宽度方向的两个侧面。The first
第二传输装置500上设置有第二侧边检测装置510,第二侧边检测装置510被配置为检测板结构在第二传输装置500宽度方向的两个侧面。A second
例如,第一传输装置200的输送方向与板结构的长度方向平行或者基本平行,第一侧边检测装置210用于检测板结构在第一传输装置200宽度方向的两个侧面,也即第一侧边检测装置210用于检测板结构的两个长边;经转向传输装置300转向后,第二传输装置500的输送方向与板结构的宽度方向平行或者基本平行,第二侧边检测装置510用于检测板结构在第二传输装置500宽度方向的两个侧面,也即第二侧边检测装置510用于检测板结构的两个短边。For example, the conveying direction of the first conveying
本实施例中所述板结构在线缺陷检测系统,通过第一靠边对齐输送装置100以令板结构自动靠边对齐并通过第一传输装置200输送给转向传输装置300,通过转向传输装置300令板结构转换输送角度,并输送给第二靠边对齐输送装置400以令板结构自动靠边对齐,再通过第二传输装置500输送至预设位置;通过第一传输装置200上设置的第一侧边检测装置210,以能够检测板结构在第一传输装置200宽度方向的两个侧面,通过第二传输装置500上设置的第二侧边检测装置510,以能够检测板结构在第二传输装置500宽度方向的两个侧面。该板结构在线缺陷检测系统可在线检测板结构的四个侧面,可有效保障检测效率和检测准确度,有效解决了人工检测耗费时间长、准确率低的问题。The board structure online defect detection system described in this embodiment uses the first side-by-side
本实施例的可选方案中,第一侧边检测装置210和/或第二侧边检测装置510采用侧边缺陷检测装置600。也即,第一侧边检测装置210或者第二侧边检测装置510采用侧边缺陷检测装置600,或者第一侧边检测装置210和第二侧边检测装置510均采用侧边缺陷检测装置600。In an optional solution of this embodiment, the first
参见图7所示,可选地,具体而言,侧边缺陷检测装置600包括侧边检测滑台610、滑台驱动器620、移动检测组件630和固定检测组件640;侧边检测滑台610与第一传输装置200或第二传输装置500位置相对固定;移动检测组件630和固定检测组件640分别位于第一传输装置200或第二传输装置500宽度方向的两侧,以使移动检测组件630和固定检测组件640用于检测板结构在第一传输装置200宽度方向的两个侧面或者第二传输装置500宽度方向的两个侧面,以便于在第一传输装置200或第二传输装置500宽度方向上,移动检测组件630能够检测板结构的一侧,固定检测组件640能够检测板结构的另一侧。7, optionally, specifically, the side
滑台驱动器620和固定检测组件640分别固定连接在侧边检测滑台610上;移动检测组件630可滑动连接在侧边检测滑台610上。The
滑台驱动器620的驱动端驱动连接移动检测组件630,以使移动检测组件630在侧边检测滑台610上沿着第一传输装置200或第二传输装置500的宽度方向移动。通过滑台驱动器620的驱动端驱动连接移动检测组件630,以使移动检测组件630在侧边检测滑台610上能够移动,从而调节移动检测组件630在第一传输装置200或第二传输装置500的宽度方向上的位置,以使板结构相应的边能够位于移动检测组件630的拍摄视野内,有利于移动检测组件630更好地采集板结构相应边的图像信息,从而提高了检测该边的检测准确度。The driving end of the sliding
可选地,滑台驱动器620采用驱动电机,或者其他类型驱动结构。Optionally, the sliding
参见图7所示,可选地,移动检测组件630和/或固定检测组件640包括用于采集板结构对应侧边图像的图像采集器;也即移动检测组件630或者固定检测组件640包括图像采集器,或者移动检测组件630和固定检测组件640均包括图像采集器。Referring to Fig. 7, optionally, the
可选地,图像采集器包括2D相机650、3D相机660或者其他相机。其中,3D相机可以获取真实世界尺度下的三维信息,2D相机可以获取像素尺度下的平面图像信息。Optionally, the image collector includes a
可选地,图像采集器包括2D相机650和/或3D相机660。例如,2D相机650采用工业线扫像机,3D相机660采用3D激光轮廓传感器;工业线扫像机用于拍摄板结构外观,并将图片上传到工控机通过目标检测算法进行缺陷检测;3D激光轮廓传感器用于检测板结构的侧边孔径、孔深、长宽高等测量类检测指标。Optionally, the image collector includes a
可选地,移动检测组件630和/或固定检测组件640还包括用于照射板结构对应侧边的光源670;通过光源670,以便于图像采集器更好地采集相关侧边的图像信息。Optionally, the
可选地,移动检测组件630和/或固定检测组件640还包括检测支座671;图像采集器和光源670固定在检测支座671上;其中,移动检测组件630的检测支座671可滑动连接在侧边检测滑台610上,固定检测组件640的检测支座671固定连接在侧边检测滑台610上。通过检测支座671,以更好的给图像采集器和光源670提供支撑,以将图像采集器和光源670模块化,以使图像采集器和光源670更容易连接在侧边检测滑台610上。Optionally, the
可选地,检测支座671还可搭载多种其他检测设备。Optionally, the
参见图7所示,可选地,侧边缺陷检测装置600还包括侧边检测主体架680;侧边检测滑台610固定连接在侧边检测主体架680上;通过侧边检测主体架680,以更好的支撑侧边缺陷检测装置600。7, optionally, the side
参见图7所示,可选地,侧边检测主体架680的底部设置有侧边检测升降脚杯690;通过侧边检测升降脚杯690,以更好的调稳侧边缺陷检测装置600。As shown in FIG. 7 , optionally, the bottom of the side detection
本实施例的可选方案中,第一靠边对齐输送装置100和/或第二靠边对齐输送装置400采用靠边对齐输送机700;例如,第一靠边对齐输送装置100或者第二靠边对齐输送装置400采用靠边对齐输送机700,或者第一靠边对齐输送装置100和第二靠边对齐输送装置400均采用靠边对齐输送机700。In an optional solution of this embodiment, the first side-aligned conveying
参见图4所示,可选地,靠边对齐输送机700包括配置为承载运输板结构的斜辊筒组710和设置在斜辊筒组710一侧的对齐护栏720。可选地,对齐护栏720设置有滚珠或者滚轮。通过在对齐护栏720设置滚珠或者滚轮,以减少板结构在斜辊筒组710上运输时板结构的侧板与对齐护栏720之间的摩擦力。Referring to FIG. 4 , optionally, the side-by-
本实施例中所述板结构在线缺陷检测系统,通过靠边对齐输送机700采用斜辊筒组710,其输送效率高、灵活性大、运转稳定、噪音小、安装移动方便;输送过程中,靠边对齐输送机700可使货物自动靠边对齐,对齐效果好、效率高,整体结构简单。The plate structure online defect detection system described in this embodiment adopts the
参见图4所示,本实施例的可选方案中,靠边对齐输送机700还包括靠边输送主体架730和与靠边输送主体架730连接的靠边输送驱动器740。Referring to FIG. 4 , in an optional solution of this embodiment, the side-by-
斜辊筒组710和对齐护栏720均连接在靠边输送主体架730的顶部。Both the
可选地,靠边输送驱动器740设置在斜辊筒组710的下方,且靠边输送驱动器740的驱动端通过传动装置750驱动连接斜辊筒组710。通过靠边输送驱动器740的驱动端驱动连接斜辊筒组710,以使斜辊筒组710的斜辊滚动,进而驱使板结构自动靠边对齐。Optionally, the
可选地,靠边输送主体架730的底部设置有靠边输送升降脚杯760;通过靠边输送升降脚杯760,以便于调节靠边输送主体架730的底部,以使靠边对齐输送机700更加平稳。Optionally, the bottom of the side-by-side conveying
可选地,靠边输送驱动器740采用驱动电机,或者其他驱动结构。Optionally, the
参见图5和图6所示,本实施例的可选方案中,转向传输装置300包括转向传输主体架310、辊筒组件320和移载传输组件330;辊筒组件320和移载传输组件330分别设置在转向传输主体架310上。Referring to Fig. 5 and Fig. 6, in the optional solution of this embodiment, the
移载传输组件330能够沿着转向传输主体架310的高度方向上下移动,以使移载传输组件330位于辊筒组件320的上方或者下方。移载传输组件330位于辊筒组件320的下方时,辊筒组件320承载并输送板结构;移载传输组件330位于辊筒组件320的上方时,移载传输组件330承载并输送板结构。The
辊筒组件320的滚动方向与移载传输组件330的传输方向呈夹角。例如,辊筒组件320的滚动方向与移载传输组件330的传输方向之间夹角为70°、90°、105°、120°或者其他角度。The rolling direction of the
可选地,辊筒组件320的滚动方向与移载传输组件330的传输方向呈直角设置。Optionally, the rolling direction of the
参见图2、图5和图6所示,本实施例的可选方案中,转向传输装置300还包括辊筒驱动器340、移载传输驱动器350和移载升降驱动器360。Referring to FIG. 2 , FIG. 5 and FIG. 6 , in an optional solution of this embodiment, the diverting
辊筒驱动器340设置在辊筒组件320的下方,且辊筒驱动器340的驱动端通过传动装置驱动连接辊筒组件320,以使辊筒组件320的辊筒滚动。The
移载传输驱动器350设置在辊筒组件320的下方,且移载传输驱动器350的驱动端通过传动装置驱动连接移载传输组件330,以使移载传输组件330转动。The
移载升降驱动器360设置在辊筒组件320的下方,且移载升降驱动器360的驱动端驱动连接移载传输组件330,以使移载传输组件330升降。The
可选地,移载传输组件330采用传输带传输,或者采用其他结构传输。Optionally, the transfer and
可选地,辊筒驱动器340采用驱动电机,或者采用其他驱动结构。Optionally, the
可选地,移载传输驱动器350采用驱动电机,或者采用其他驱动结构。Optionally, the transfer and
可选地,移载升降驱动器360采用升降气缸、升降液压缸或者升降电机,或者采用其他驱动结构。Optionally, the
可选地,在辊筒组件320的宽度方向上,辊筒组件320的两侧均设置有转向传输护栏370;移载传输组件330能够沿着转向传输主体架310的高度方向上下移动,以使移载传输组件330位于转向传输护栏370的上方。Optionally, in the width direction of the
可选地,转向传输主体架310的底部设置有转向传输升降脚杯380。通过转向传输升降脚杯380,以便于调节转向传输主体架310,以使转向传输装置300更加稳定。Optionally, the bottom of the steering transmission
可选地,转向传输主体架310采用铝合金材质或者其他材质。Optionally, the steering transmission
参见图4所示,本实施例的可选方案中,第一靠边对齐输送装置100设置有配置为位于板结构上方的扫码装置800;通过扫码装置800,可获得板结构的相关信息,例如板材型号、尺寸以及孔槽位等基础信息,从而便于计算移动距离传送到第一传输装置200,还可用于通知后续工位的第一侧边检测装置210进入预置状态,以缩短检测时间。Referring to FIG. 4 , in an optional solution of this embodiment, the first side-by-side
可选地,第一传输装置200上还设置有配置为位于板结构上方的顶面检测装置900;顶面检测装置900位于第一侧边检测装置210的上游;通过顶面检测装置900,以便于检测板结构的板面信息。Optionally, the first conveying
可选地,第一传输装置200和/或第二传输装置500采用传输带传输,或者采用其他传输结构传输。Optionally, the
本实施例所述板结构在线缺陷检测系统用于板材检测时,可适应不同板材尺寸检测的四个侧面,可借助计算机视觉、机器学习等人工智能技术对板材侧面进行缺陷检测。所述板结构在线缺陷检测系统可对接板材生产线,待板材生产完成后,直接进入板结构在线缺陷检测系统,检测板材无需在系统中停留,不牺牲产线生产效率。When the board structure online defect detection system described in this embodiment is used for board inspection, it can adapt to the four sides of different board size inspections, and can detect defects on the side of the board with the help of artificial intelligence technologies such as computer vision and machine learning. The plate structure online defect detection system can be connected to the plate production line, and after the plate production is completed, it directly enters the plate structure online defect detection system, and the plate does not need to stay in the system to detect the plate without sacrificing the production efficiency of the production line.
以下举例说明本实施例所述板结构在线缺陷检测系统检测板材过程:The following example illustrates the plate structure detection process of the plate structure online defect detection system in this embodiment:
扫码装置800架设在第一靠边对齐输送装置100上,用于扫描板材二维码,通过靠边对齐输送机700的靠边输送驱动器740驱动斜辊筒组710以输送板材,板材输送时靠边后由对齐护栏720进行限位。当板材通过扫码装置800时进行扫码操作获取板材尺寸,系统计算移动距离传送到第一传输装置200。第一传输装置200上的第一侧边检测装置210获取板材尺寸后,通过滑台驱动器620驱使移动检测组件630沿着侧边检测滑台610移动到指定位置。此时移动检测组件630上搭载的左侧2D像机和左侧3D像机、左侧光源视野与板材侧边匹配。板材由斜辊筒组710一直处于靠右传输,右侧2D像机、右侧3D像机和右侧光源形成的固定检测组件640可固定于右侧检测。板材进入转向传输装置300,通过辊筒驱动器340驱动辊筒组件320的辊筒滚动,以令板材继续向前移动,当覆盖光电传感器后辊筒驱动器340停止,移载升降驱动器360驱动移载传输组件330上升,移载传输驱动器350驱动移载传输组件330转动,以使板材开始横向移动,通过第二侧边检测装置510进行板材其他两个侧面检测。The
对于传统手工检测来说,手工检测只能对产线生产板材进行抽检,并且只能在板材生产完成后进行检测。本实施例所述板结构在线缺陷检测系统的整体检测效率提高、工作量减轻。For traditional manual inspection, manual inspection can only conduct random inspection on the production line production plate, and can only be inspected after the plate production is completed. The overall detection efficiency of the board structure online defect detection system described in this embodiment is improved and the workload is reduced.
对于传统视觉检测设备来说,只能安装在固定高度与距离对板材正反面检测。本实施例所述板结构在线缺陷检测系统通过侧边检测滑台610快速精准的移动,可对板材侧面进行检测,满足板材生产厂家对于板材六面检测的需求。For traditional visual inspection equipment, it can only be installed at a fixed height and distance to detect the front and back of the board. The plate structure online defect detection system described in this embodiment can detect the side of the plate through the rapid and precise movement of the
例如侧边检测滑台610由滑台驱动器620(例如伺服电机)驱动,移动速度可为1200mm/秒,按最大板材宽度为1200mm,最小板材宽度100mm计算,移动检测组件630的实际运行距离为1100mm,运行时间为1秒-1.5秒;按最大板材长度运行距离2450mm计算,运行时间为2秒-2.5秒。板材在经过扫码装置800移动到左右面检测工位的距离在3000mm左右,设备运行速度为750mm/秒,可预留4秒左右的时间满足侧边检测滑台610的要求。本实施例所述板结构在线缺陷检测系统的整体设备的速度可与产线速度匹配,满足在线生产效率。For example, the side detection sliding table 610 is driven by the sliding table driver 620 (such as a servo motor), and the moving speed can be 1200 mm/s. Based on the maximum plate width of 1200 mm and the minimum plate width of 100 mm, the actual running distance of the moving
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118961715A (en) * | 2024-08-02 | 2024-11-15 | 太仓同晟工业自动化有限公司 | Plate quality detection method and device |
| CN119438214A (en) * | 2024-11-07 | 2025-02-14 | 太仓同晟工业自动化有限公司 | A plate quality detection device |
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| CN118961715A (en) * | 2024-08-02 | 2024-11-15 | 太仓同晟工业自动化有限公司 | Plate quality detection method and device |
| CN118961715B (en) * | 2024-08-02 | 2026-01-27 | 太仓同晟工业自动化有限公司 | Plate quality detection method and device |
| CN119438214A (en) * | 2024-11-07 | 2025-02-14 | 太仓同晟工业自动化有限公司 | A plate quality detection device |
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