CN218854475U - An anti-clogging feeding mechanism for mechanical automation equipment - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及机械自动化技术领域,尤其是涉及一种机械自动化设备用防堵塞上料机构。The utility model relates to the technical field of mechanical automation, in particular to an anti-blockage feeding mechanism for mechanical automation equipment.
背景技术Background technique
机械自动化是指机器设备在没有人或较少人的直接参与下,按照人的要求,经过自动检测、信息处理、操纵控制,进行自动加工生产。自动化技术广泛用于农业产品的大批量生产及运输。采用机械自动化技术可以把人从繁重的体力劳动、部分脑力劳动以及恶劣、危险的工作环境中解放出来,极大地提高劳动生产率,因此,机械自动化是工业、农业、国防和科学技术现代化的重要条件和显著标志;Mechanical automation refers to the automatic processing and production of machinery and equipment through automatic detection, information processing, and manipulation control according to human requirements without the direct participation of people or fewer people. Automation technology is widely used in the mass production and transportation of agricultural products. The use of mechanical automation technology can liberate people from heavy physical labor, partial mental work, and harsh and dangerous working environments, and greatly improve labor productivity. Therefore, mechanical automation is an important condition for the modernization of industry, agriculture, national defense and science and technology and distinctive signs;
自动化机械生产线往往是由几台甚至几十台设备组合而成,然而现有的自动化机械设备在加工生产过程中,往往会出现物料在上料及输送过程中由于来料的体积大小不一,容易对设备造成堵塞从而影响整条生产线的正常生产,极大地降低了生产效率,同时,由于堵塞点大多位于设备内部,工人在对堵塞区域进行清理时,很容易被设备所伤,严重危及工人的安全,Automated machinery production lines are often composed of several or even dozens of equipment. However, in the process of processing and production of existing automated machinery and equipment, materials often appear in the process of feeding and conveying due to the different sizes of incoming materials. Blocking the equipment will affect the normal production of the entire production line, greatly reducing production efficiency. At the same time, because most of the blockage points are located inside the equipment, workers are easily injured by the equipment when cleaning the blockage area, which seriously endangers the worker's health. Safety,
为此,提出一种机械自动化设备用防堵塞上料机构。For this reason, an anti-clogging feeding mechanism for mechanical automation equipment is proposed.
发明内容Contents of the invention
本实用新型的目的在于提供一种机械自动化设备用防堵塞上料机构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an anti-clogging feeding mechanism for mechanical automation equipment, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种机械自动化设备用防堵塞上料机构,包括机体,所述机体上端外表面固定连接有进料斗,所述机体下端外表面开设有出料口,所述机体内侧转动连接有芯轴一,所述芯轴一外表面前端固定连接有齿轮一,所述芯轴一前端固定连接有电机,所述齿轮一啮合传动有齿轮二,所述芯轴一外表面固定连接有连接块,所述连接块外侧固定连接有辊筒,所述辊筒外表面开设有滑槽,所述滑槽内滑动连接有安装座,所述安装座外侧固定连接有粉碎刀。In order to achieve the above purpose, the utility model provides the following technical solutions: an anti-blocking feeding mechanism for mechanical automation equipment, including a body, the outer surface of the upper end of the body is fixedly connected with a feeding hopper, and the outer surface of the lower end of the body is provided with an outlet Material port, the inner side of the body is rotatably connected to a
优选的,所述齿轮二前端外表面固定连接有主动轮,所述主动轮外表面转动连接有皮带,所述皮带内侧转动连接有被动轮,所述被动轮后端固定连接有凸轴。Preferably, the outer surface of the front end of the second gear is fixedly connected with a driving wheel, the outer surface of the driving wheel is rotatably connected with a belt, the inner side of the belt is rotatably connected with a driven wheel, and the rear end of the driven wheel is fixedly connected with a protruding shaft.
优选的,所述凸轴外表面转动连接有活动座,所述活动座上端外表面固定连接有边框,所述边框内侧固定连接有均料板,所述机体内侧转动连接有连轴,所述连轴外表面转动连接有活动座。Preferably, the outer surface of the protruding shaft is rotatably connected with a movable seat, the outer surface of the upper end of the movable seat is fixedly connected with a frame, the inner side of the frame is fixedly connected with an equalizing plate, and the inner side of the body is rotatably connected with a coupling shaft, the The outer surface of the connecting shaft is rotatably connected with a movable seat.
优选的,所述机体右端外表面固定连接有吸尘管且吸尘管与机体内部相通,所述吸尘管下端固定连接有集尘器,所述吸尘管左端固定连接有集尘罩。Preferably, a dust suction pipe is fixedly connected to the outer surface of the right end of the body and communicates with the interior of the body, the lower end of the dust suction pipe is fixedly connected to a dust collector, and the left end of the dust suction pipe is fixedly connected to a dust collection cover.
优选的,所述齿轮二后端固定连接有芯轴二,所述机体内侧固定连接有筛网,所述辊筒的数量为两组,两组所述辊筒均位于筛网正上方。Preferably, the rear end of the
优选的,所述辊筒内侧与滑槽之间开设有螺纹,所述固定座下端固定连接有螺杆,所述螺杆与辊筒螺纹连接。Preferably, threads are provided between the inner side of the roller and the chute, and a screw is fixedly connected to the lower end of the fixing seat, and the screw is threadedly connected to the roller.
优选的,所述机体内表面下端固定连接有套筒,所述套筒内表面下端固定连接有弹簧,所述弹簧上端固定连接有伸缩轴,所述伸缩轴上端固定连接有伸缩板。Preferably, a sleeve is fixedly connected to the lower end of the inner surface of the body, a spring is fixedly connected to the lower end of the inner surface of the sleeve, a telescopic shaft is fixedly connected to the upper end of the spring, and a telescopic plate is fixedly connected to the upper end of the telescopic shaft.
优选的,所述安装座及粉碎刀的数量均为六组,六组所述安装座与粉碎刀均匀固定连接在辊筒外表面。Preferably, there are six sets of mounting seats and crushing knives, and the six sets of mounting seats and crushing knives are uniformly and fixedly connected to the outer surface of the roller.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1.通过在机构内设置粉碎刀、辊筒及筛网等组件,利用辊筒带动粉碎刀高速旋转对物料进行粉碎,并通过筛网进行筛分,能够有效的大体积的物料进行粉碎筛分,使其能够均匀的输送到后续生产线,从而避免对生产设备造成堵塞,有效地提高了自动化生产设备的生产效率,同时减少了对物料堵塞对设备造成的损伤,极大地提高了生产设备的使用寿命。1. By installing components such as a crushing knife, roller and screen in the mechanism, the roller drives the crushing knife to rotate at a high speed to crush the material, and sieves through the screen, which can effectively crush and sieve large-volume materials , so that it can be evenly transported to the subsequent production line, thereby avoiding the blockage of the production equipment, effectively improving the production efficiency of the automatic production equipment, and reducing the damage to the equipment caused by the blockage of the material, which greatly improves the use of the production equipment life.
2.通过在进料斗下方设置均料板及凸轴等组件,利用凸轮带动均料板往复运动,从而使物料进行初步松散,同时均料板可以使物料均匀的输送至辊筒处进行粉碎,避免大体积物料堵塞辊筒对设备造成损伤,同时集尘器通过集尘罩能够有效地对物料粉碎产生的粉尘进行吸收,避免粉尘外溢对环境造成污染及对操作者身体造成损害,进而极大的提高了设备的安全性。2. By setting the leveling plate and the cam shaft and other components under the feeding hopper, the cam drives the leveling plate to reciprocate, so that the material is initially loosened, and the leveling plate can evenly transport the material to the roller for crushing , to avoid large-volume materials clogging the roller and causing damage to the equipment. At the same time, the dust collector can effectively absorb the dust generated by the material crushing through the dust collection cover, so as to avoid dust spillage that will pollute the environment and cause damage to the operator's body, thereby extremely Greatly improve the security of the equipment.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型的整体结构视图;Fig. 1 is the overall structural view of the utility model;
图2为本实用新型的俯视图;Fig. 2 is the top view of the utility model;
图3为本实用新型图2中A-A处剖视图;Fig. 3 is the cross-sectional view at A-A place in Fig. 2 of the utility model;
图4为本实用新型图3中B处放大示意图;Fig. 4 is the enlarged schematic diagram of place B in Fig. 3 of the utility model;
附图标记说明:Explanation of reference signs:
1、机体;2、进料斗;3、吸尘管;4、集尘器;5、集尘罩;6、齿轮一;7、齿轮二;8、主动轮;9、被动轮;10、皮带;11、电机;12、凸轴;13、边框;14、活动座;15、连轴;16、均料板;17、套筒;18、弹簧;19、伸缩轴;20、伸缩板;21、筛网;22、安装座;23、粉碎刀;24、辊筒;25、连接块;26、芯轴一;27、滑槽;28、螺杆;29、芯轴二;30、出料口。1. Body; 2. Feeding hopper; 3. Dust suction pipe; 4. Dust collector; 5. Dust collection cover; 6. Gear one; 7. Gear two; 8. Driving wheel; 9. Passive wheel; 10. Belt; 11, motor; 12, protruding shaft; 13, frame; 14, movable seat; 15, connecting shaft; 16, equalizing plate; 17, sleeve; 18, spring; 19, telescopic shaft; 21, screen; 22, mounting seat; 23, crushing knife; 24, roller; 25, connecting block; 26, mandrel one; 27, chute; 28, screw; 29, mandrel two; 30, discharge mouth.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至图4,本实用新型提供一种技术方案:Please refer to Figure 1 to Figure 4, the utility model provides a technical solution:
一种机械自动化设备用防堵塞上料机构,包括机体1,所述机体1上端外表面固定连接有进料斗2,所述机体1下端外表面开设有出料口30,所述机体1内侧转动连接有芯轴一26,所述芯轴一26外表面前端固定连接有齿轮一6,所述芯轴一26前端固定连接有电机11,所述齿轮一6啮合传动有齿轮二7,所述芯轴一26外表面固定连接有连接块25,所述连接块25外侧固定连接有辊筒24,所述辊筒24外表面开设有滑槽27,所述滑槽27内滑动连接有安装座22,所述安装座22外侧固定连接有粉碎刀23。An anti-clogging feeding mechanism for mechanical automation equipment, comprising a
通过采用上述技术方案,物料从机体1上部的进料斗2进入机体1内部,经过粉碎后的物料从出料口30进入下一道工序,电机11导电运行后,带动芯轴一26同步转动,辊筒24通过连接块25与芯轴一26连接从而同步旋转,带动其表面的粉碎刀23高速旋转,从而对物料进行粉碎,物料在经过粉碎后,能够有效的减小体积并使物料均匀的从出料口30落下,从而有效地避免物料对设备造成堵塞。By adopting the above technical scheme, the material enters the interior of the
具体的,如图1、图2与图3所示,所述齿轮二7前端外表面固定连接有主动轮8,所述主动轮8外表面转动连接有皮带10,所述皮带10内侧转动连接有被动轮9,所述被动轮9后端固定连接有凸轴12。Specifically, as shown in Figure 1, Figure 2 and Figure 3, the outer surface of the front end of the gear two 7 is fixedly connected with a
通过采用上述技术方案,齿轮一6与齿轮二7啮合传动从而带动主动轮8同步转动,主动轮8与被动轮9通过皮带10传动,使被动轮9与主动轮8同时转动,被动轮9带动凸轴12同向旋转,通过采用齿轮啮合传动与皮带10传动,有效地利用电机11作为动力来源,进而实现对电机11能量的充分利用。By adopting the above-mentioned technical scheme, gear one 6 and gear two 7 are meshed and driven to drive the
具体的,如图3所示,所述凸轴12外表面转动连接有活动座14,所述活动座14上端外表面固定连接有边框13,所述边框13内侧固定连接有均料板16,所述机体1内侧转动连接有连轴15,所述连轴15外表面转动连接有活动座14。Specifically, as shown in FIG. 3 , the outer surface of the
通过采用上述技术方案,当大块物料直接落在辊筒24上时,容易将辊筒24卡死造成堵塞,因此设计均料板16及凸轴12,凸轴12位于活动座14内侧,凸轴12转动带动活动座14移动,活动座14通过与边框13的固定连接从而带动均料板16前后运动,通过均料板16的运动,能够对均料板16上的物料进行松散及输送,松散后的物料输送至辊筒24处,从而避免大块物料直接落入辊筒24造成堵塞,进而避免对设备造成损坏,大大延长了设备的使用寿命。By adopting the above-mentioned technical scheme, when the bulk material falls directly on the
具体的,如图1所示,所述机体1右端外表面固定连接有吸尘管3且吸尘管3与机体1内部相通,所述吸尘管3下端固定连接有集尘器4,所述吸尘管3左端固定连接有集尘罩5。Specifically, as shown in Figure 1, the outer surface of the right end of the
通过采用上述技术方案,物料在松散及粉碎的过程中,不可避免的会产生粉尘,集尘器4通过吸尘管3将粉尘从集尘罩5处吸入,同时在机体1内形成一定的负压,从而有效阻止粉尘从进料斗2及出料口30溢出,从而避免对操作者身体造成危害,进而有效提高了机构的安全性与环保性。By adopting the above technical scheme, dust will inevitably be generated during the loosening and crushing process of materials. The
具体的,如图1、图2及图3所示,所述齿轮二7后端固定连接有芯轴二29,所述机体1内侧固定连接有筛网21,所述辊筒24的数量为两组,两组所述辊筒24均位于筛网21正上方。Specifically, as shown in Fig. 1, Fig. 2 and Fig. 3, the rear end of the
通过采用上述技术方案,两组辊筒24在齿轮一6与齿轮二7的啮合传动下相向转动,从而带动粉碎刀23对物料进行粉碎,粉碎后的物料通过筛网21落下,较大的物料在辊筒24间继续粉碎,通过采用两组辊筒24,能够极大的提高物料粉碎效率,同时筛网21能够使物料出料均匀,避免对后续生产设备造成堵塞。By adopting the above technical scheme, the two groups of
具体的,如图3与图4所示,所述辊筒24内侧与滑槽27之间开设有螺纹,所述安装座22下端固定连接有螺杆28,所述螺杆28与辊筒24螺纹连接。Specifically, as shown in Figures 3 and 4, threads are provided between the inner side of the
通过采用上述技术方案,当需要加工不同规格的物料时,操作者通过转动螺杆28,从而带动安装座22在滑槽27内上下滑动,进而调整粉碎刀23之间的间距,完成对不同物料的粉碎,同时通过采用螺纹连接,可便于操作者对粉碎刀23等易损件进行维修与更换。By adopting the above technical solution, when materials of different specifications need to be processed, the operator rotates the screw 28 to drive the mounting
具体的,如图3所示,所述机体1内表面下端固定连接有套筒17,所述套筒17内表面下端固定连接有弹簧18,所述弹簧18上端固定连接有伸缩轴19,所述伸缩轴19上端固定连接有伸缩板20。Specifically, as shown in Figure 3, the lower end of the inner surface of the
通过采用上述技术方案,粉碎后的部分物料通过筛网21落在伸缩板20上会对套筒17内的弹簧18进行压缩,弹簧18在自身弹力作用下,通过伸缩轴19带动伸缩板20往复震动,从而对物料进行再次松散,同时通过往复震动能够更好的将物料导入出料口30,避免物料的堆积。By adopting the above technical solution, some crushed materials fall on the
具体的,如图3与图4所示,所述安装座22及粉碎刀23的数量均为六组,六组所述安装座22与粉碎刀23均匀固定连接在辊筒24外表面。Specifically, as shown in FIG. 3 and FIG. 4 , there are six sets of mounting
通过采用上述技术方案,六组安装座22及粉碎刀23能够有效地提高物料粉碎效率。By adopting the above-mentioned technical solution, the six sets of mounting
工作原理:物料从机体1上部的进料斗2进入机体1内部,经过粉碎后的物料从出料口30进入下一道工序,电机11导电运行后,带动芯轴一26同步转动,辊筒24通过连接块25与芯轴一26连接从而同步旋转,带动其表面的粉碎刀23高速旋转,从而对物料进行粉碎,物料在经过粉碎后,能够有效的减小体积并使物料均匀的从出料口30落下,从而有效地避免物料对设备造成堵塞,齿轮一6与齿轮二7啮合传动从而带动主动轮8同步转动,主动轮8与被动轮9通过皮带10传动,使被动轮9与主动轮8同时转动,被动轮9带动凸轴12同向旋转,通过采用齿轮啮合传动与皮带10传动,有效地利用电机11作为动力来源,进而实现对电机11能量的充分利用,当大块物料直接落在辊筒24上时,容易将辊筒24卡死造成堵塞,因此设计均料板16及凸轴12,凸轴12位于活动座14内侧,凸轴12转动带动活动座14移动,活动座14通过与边框13的固定连接从而带动均料板16前后运动,通过均料板16的运动,能够对均料板16上的物料进行松散及输送,松散后的物料输送至辊筒24处,从而避免大块物料直接落入辊筒24造成堵塞,进而避免对设备造成损坏,大大延长了设备的使用寿命,两组辊筒24在齿轮一6与齿轮二7的啮合传动下相向转动,从而带动粉碎刀23对物料进行粉碎,粉碎后的物料通过筛网21落下,较大的物料在辊筒24间继续粉碎,通过采用两组辊筒24,能够极大的提高物料粉碎效率,同时筛网21能够使物料出料均匀,避免对后续生产设备造成堵塞,六组安装座22及粉碎刀23能够有效地提高物料粉碎效率,物料在松散及粉碎的过程中,不可避免的会产生粉尘,集尘器4通过吸尘管3将粉尘从集尘罩5处吸入,同时在机体1内形成一定的负压,从而有效阻止粉尘从进料斗2及出料口30溢出,从而避免对操作者身体造成危害,进而有效提高了机构的安全性与环保性,当需要加工不同规格的物料时,操作者通过转动螺杆28,从而带动安装座22在滑槽27内上下滑动,进而调整粉碎刀23之间的间距,完成对不同物料的粉碎,同时通过采用螺纹连接,可便于操作者对粉碎刀23等易损件进行维修与更换,粉碎后的部分物料通过筛网21落在伸缩板20上会对套筒17内的弹簧18进行压缩,弹簧18在自身弹力作用下,通过伸缩轴19带动伸缩板20往复震动,从而对物料进行再次松散,同时通过往复震动能够更好的将物料导入出料口30,避免物料的堆积。Working principle: The material enters the
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
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