CN218840958U - Jig dismounting and mounting hanger machine equipment - Google Patents
Jig dismounting and mounting hanger machine equipment Download PDFInfo
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- CN218840958U CN218840958U CN202222090299.7U CN202222090299U CN218840958U CN 218840958 U CN218840958 U CN 218840958U CN 202222090299 U CN202222090299 U CN 202222090299U CN 218840958 U CN218840958 U CN 218840958U
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Abstract
The utility model relates to the technical field of rack mounting machine equipment, in particular to rack mounting machine equipment for disassembling and assembling jigs, which comprises a base station; the two feeding and discharging devices are symmetrically arranged on the base platform at intervals and are used for feeding and discharging workpieces; the material transferring devices are respectively and correspondingly arranged on one side of each loading and unloading device and are used for conveying workpieces; the material taking manipulators are respectively and correspondingly arranged between each feeding and discharging device and each material transferring device and are used for transferring workpieces placed on the feeding and discharging devices to the material transferring devices; the transfer robot is arranged on one side of the transfer device and used for transferring workpieces; the NG product blanking mechanism is arranged on one side of the transfer robot and used for blanking NG products; the material transferring device is used for driving the workpiece to move between the material feeding and discharging device and the transferring robot; by skillfully combining the components, the whole device has compact structure and reasonable layout, and is beneficial to the use of an automatic production line; and the production efficiency is improved.
Description
Technical Field
The utility model relates to a stores pylon machine equipment technical field, concretely relates to tool dismouting stores pylon machine equipment.
Background
In production, the stores pylon machine often uses the tool, places the product and processes on the tool, for example carries out anodic oxidation and handles etc.. When the product is required to be fixed in the jig for processing, the jig is required to be assembled and locked before processing so that the product can be fixed in the jig.
In actual production, the jig and the products are placed on a material rack of a rack machine at the same time for unified processing, after the processing is finished, the jig is transferred to a jig dismounting station for unlocking so as to take the processed products out of the jig, and the transferring process is very complicated; however, in the prior art, the loading and unloading of the jig and the product are often realized in a manual mode, which results in low production efficiency, and in some occasions, if some chemical substances are involved, the human health is easily affected. Therefore, the problem can be better solved by the equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a tool dismouting stores pylon equipment to solve at least one of the above-mentioned defect that prior art exists.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides a tool dismouting stores pylon machine equipment, includes:
providing a base station, wherein at least two groups of loading and unloading devices are arranged on the base station, and the two loading and unloading devices are symmetrically arranged on the base station at intervals and are used for loading and unloading workpieces; the material transferring devices are correspondingly arranged on one side of each feeding and discharging device respectively and are used for conveying workpieces; the material taking manipulators are respectively and correspondingly arranged between the feeding and discharging devices and the material transferring devices and used for taking workpieces; the transfer robot is arranged on one side of the material transfer device, is far away from the material transfer device and is used for transferring workpieces; the NG product blanking mechanism is arranged on one side of the transfer robot and used for blanking NG products; wherein, it is in to change the material device and be used for driving the work piece go up unloader with move between the transfer robot.
The utility model discloses a further improvement, go up unloader and include: the first station and the second station are arranged on the base station;
the material rack is arranged on the first station and used for carrying a workpiece; a transfer mechanism for transferring the stack from the first station to the second station; and the rotating structure is arranged on the first station and used for rotating the placing angle of the material rack so as to transfer the material rack to the corresponding position of the second station by the transfer mechanism.
The utility model discloses a further improvement, the transfer mechanism is located above the base station, the transfer mechanism includes a grabbing structure for taking and placing the material rack, a vertical shaft transmission module connected with the grabbing structure to drive the vertical linear movement of the material rack, and a horizontal shaft transmission module connected with the vertical shaft transmission module to drive the horizontal movement of the material rack; the first station and the second station are coaxially arranged, however, the transverse shaft transmission module horizontally moves along the axial direction of the first station and the second station; the transverse shaft transmission module comprises a transmission rail, a transmission seat in sliding connection with the transmission rail and a first driving piece which is connected with the transmission seat and used for driving the transmission seat to horizontally move; the vertical shaft transmission module comprises a second driving piece which is fixed at the bottom of the transmission seat and used for driving the grabbing structure to vertically move; one end of the grabbing structure is provided with a connecting part connected with the power part of the second driving part, and the other end of the grabbing structure is provided with a grabbing part used for taking and placing the material rack.
The utility model discloses a further improvement, the reclaimer manipulator still includes: the material taking mechanism and the moving module are connected with the material taking mechanism to drive the material taking mechanism to move towards the material rack; the material taking mechanism comprises: the clamping structure is used for clamping the workpiece, and the material supporting structure is correspondingly arranged below the clamping structure and can move longitudinally; the material supporting structure comprises a material supporting part and a power module which is connected with the material supporting part to drive the material supporting part to move linearly in the longitudinal direction; the clamping structure of the material taking mechanism can be driven by the moving module to move to the position above the workpiece, and the workpiece corresponds to the clamping groove of the clamping structure; the material supporting piece corresponds to the clamping groove, and the material supporting piece can move upwards under the driving of the power module so as to support the workpiece into the clamping groove of the clamping structure.
The utility model discloses a further improvement, the material transfer device comprises a first material transfer mechanism and a second material transfer mechanism, wherein the upper layer and the lower layer are arranged on the base platform in parallel; the first material transferring mechanism and the second material transferring mechanism are respectively provided with a material loading structure and a moving assembly for driving the material loading structure to move horizontally; the loading structure comprises a first loading part and a second loading part which are used for loading the workpieces; and the bottom of the second material loading part is provided with a turnover structure which is connected with the second material loading part and is used for driving the second material loading part to rotate horizontally.
The utility model discloses a further improvement, remove the subassembly including being used for supplying carry the movable sub-spare of material structural installation, be used for supplying movable sub-spare sliding connection's slide rail set and with movable sub-spare is connected and is used for driving this movable sub-spare horizontal migration's drive assembly.
The utility model discloses a further improvement, flip structure includes: the driving piece is connected with the first transmission piece and used for driving the first transmission piece to linearly move in the sliding groove so as to drive the second transmission piece to rotate; the second transmission part is connected with the second material loading part and used for driving the second material loading part to rotate.
The utility model discloses a further improvement, the transfer robot includes: the swinging mechanism comprises a rotating base, a mechanical arm rotationally connected with the rotating base, and a power part connected with the mechanical arm and positioned at one end far away from the rotating base; tongs structure, tongs structure includes: the base is used for being connected with the power part of the gripper structure; the clamping structures are respectively arranged on two sides of the base; the driving structure is arranged between the clamping structure and the base and is used for driving the clamping structure to clamp a workpiece; the clamping structure comprises a first clamping piece and a second clamping piece which is arranged corresponding to the first clamping piece, and a clamping area for clamping a workpiece is formed between the first clamping piece and the second clamping piece; the driving structure comprises a first driving assembly and a second driving assembly, and the first driving assembly and the second driving assembly respectively drive the first clamping piece and the second clamping piece to move linearly towards the direction of the clamping area so as to clamp the workpiece.
In a further improvement of the present invention, the first driving assembly and the second driving assembly respectively have a slide rail, a slide block slidably connected to the slide rail, and a power member for driving the slide block to move linearly; the sliding block of the first driving assembly and the sliding block of the second driving assembly are respectively fixed with the first clamping piece and the second clamping piece.
The utility model discloses a further improvement, NG article unloading mechanism, include: the first conveying mechanism and the second conveying mechanism which correspond to each other on the upper layer and the lower layer and are horizontally arranged are respectively provided with: the device comprises a base, a first rotating shaft and a second rotating shaft, wherein the first rotating shaft and the second rotating shaft are horizontally arranged at two ends of the base; the conveying belt is sleeved on the first rotating shaft and the second rotating shaft and can rotate around the first rotating shaft and the second rotating shaft; and the driving component is connected with the first rotating shaft and is used for driving the first rotating shaft to rotate, so that the conveying belt is driven to rotate.
Compared with the prior art, the utility model discloses following beneficial effect has at least:
this kind of tool dismouting stores pylon machine equipment includes: a base station; the two feeding and discharging devices are symmetrically arranged on the base platform at intervals and are used for feeding and discharging workpieces; the material transferring devices are respectively and correspondingly arranged on one side of each feeding and discharging device and are used for conveying workpieces; the material taking manipulators are respectively and correspondingly arranged between the feeding and discharging devices and the material transferring devices and used for taking workpieces; the transfer robot is arranged on one side of the material transfer device, is far away from the material transfer device and is used for transferring workpieces; the NG product blanking mechanism is arranged on one side of the transfer robot and used for blanking NG products; the material transferring device is used for driving a workpiece to move between the loading and unloading device and the transferring robot; by skillfully combining the components, the whole device has compact structure and reasonable layout, thereby being beneficial to the use of an automatic production line; and the production efficiency is improved.
The invention is further described with reference to the drawings and the following detailed description.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is another overall structure diagram of the present invention;
fig. 3 is a schematic view of a three-dimensional structure of the loading and unloading device of the present invention;
fig. 4 is an enlarged schematic view of a portion a of the loading and unloading device of fig. 3 according to the present invention;
fig. 5 is an enlarged schematic view of the part B of the loading and unloading device of fig. 3 according to the present invention;
fig. 6 is a schematic side view of the loading and unloading device of the present invention;
fig. 7 is a schematic view of a three-dimensional structure of a material rack of the loading and unloading device of the present invention;
fig. 8 is a schematic perspective view of the material taking manipulator of the present invention;
fig. 9 is an enlarged schematic structural view of a part a of the material taking manipulator of the present invention shown in fig. 8;
fig. 10 is a schematic perspective view of the material taking manipulator of the present invention;
fig. 11 is a schematic structural view of a material taking manipulator according to the present invention in a use state;
fig. 12 is a schematic perspective view of the material transferring device of the present invention;
fig. 13 is another schematic perspective view of the material transferring device of the present invention;
fig. 14 is a schematic view of a partial structure of the material transferring device of the present invention;
fig. 15 is another schematic partial structure diagram of the material transferring device of the present invention;
fig. 16 is an enlarged schematic view of a portion a of the transfer device of fig. 12 according to the present invention;
fig. 17 is a schematic top view of the material transferring device of the present invention;
fig. 18 is a schematic view of the overall structure of the transfer robot of the present invention;
fig. 19 is a schematic view of the overall structure of the gripper structure of the transfer robot of the present invention;
FIG. 20 is a schematic view of the partial structure A of the transfer robot of FIG. 19 according to the present invention;
fig. 21 is a schematic view of a part B of the transfer robot of fig. 18;
fig. 22 is a schematic view of the overall structure of the swing mechanism of the transfer robot of the present invention;
fig. 23 is a schematic perspective view of the NG product blanking mechanism of the present invention;
FIG. 24 is a schematic structural view of the NG product blanking mechanism of the present invention;
FIG. 25 is a schematic diagram of a side view structure of the NG product blanking mechanism of the present invention;
FIGS. 26-29 are schematic views showing the process of loading and unloading the jig workpiece in the disassembling process of the present invention;
fig. 30 is a block diagram of the overall structure flow of the loading and unloading method for disassembling and assembling the jig workpiece according to the present invention.
Reference numerals:
a. a loading and unloading device; b. a material taking manipulator; c. a material transferring device; d. a transfer robot; e. an NG product blanking mechanism; f. A first processing station; g. a second processing station; h. a base station; i. a workpiece; k. a material rack; a2, a first station; a3, a second station; a4, a transfer mechanism; a41, grabbing a structure; a411, a connecting part; a412, a grasping part; a42, a transverse shaft transmission module; a421, a transmission track; a422, a transmission seat; a423, a first driving member; a43, a vertical shaft transmission module; a431 and a second driving piece; a44, a positioning structure; a441, positioning blocks; a5, a rotating structure; a51, a rotating platform; a52, a power device; a61, a hook structure; b2, placing a structure; b21, a first placing piece; b22, a second placing piece; b23, a placing area; b3, a material taking mechanism; b31, clamping the structure; b311, a clamping groove; b32, supporting a material structure; b321, supporting parts; b322, a power module; b4, moving the module; b41, a sliding rail; b42, a sliding block; b43, a driving device; b5, a positioning structure; b51, a first positioning piece; b52, a second positioning piece; b6, a power device; b7, carrying a structure; b8, a lifting component; c2, a first material transferring mechanism; c3, a second material transferring mechanism; c4, carrying a material structure; c41, a first material loading part; c42, a second material loading part; c5, moving the assembly; c51, a mover; c52, a slide rail group; c53, a driving component; c6, turning over the structure; c61, a second transmission member; c62, a driving piece; c7, a support component; d1, a swing mechanism; d11, rotating the base; d12, a mechanical arm; d13, a power part; d121, a first connecting arm; d122, a second connecting arm; d123, a third connecting arm; d2, a gripper structure; d21, a base; d22, a clamping structure; d221, a first clamping piece; d222, a second clamping piece; d223, a clamping area; d224, a clip body; d225, a clamping jaw part; d226, card slot; d23, a driving structure; d231, a first driving component; d232, a second driving assembly; d233, a slide rail; d234, a slider; d235, a power part; e1, a first conveying mechanism; e2, a second conveying mechanism; e3, a base; e4, a first rotating shaft; 5. e a second rotating shaft; e6, conveying a belt; e7, a driving component; e71, a driving member; e72, a first linkage wheel; e73, a second linkage wheel; e74, a linkage belt; e8, a notch part; e9, a support frame; e10, connecting pieces; e11, a feed end; e12, a discharge end; e13, supporting structure.
Detailed Description
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. The present invention will be described in more detail with reference to specific examples, but the embodiments of the present invention are not limited thereto, and the examples are illustrative and are intended to explain the present invention, and should not be construed as limiting the present invention. For process parameters or conditions not specifically mentioned, reference may be made to conventional techniques.
Referring to fig. 1 to 25, the technical solution adopted by the present embodiment is as follows: the utility model provides a tool dismouting stores pylon machine equipment, includes: a base station h; the two feeding and discharging devices a are symmetrically arranged on the base platform h at intervals and are used for feeding and discharging a workpiece i; the material transferring devices c are correspondingly arranged on one side of each loading and unloading device a respectively and are used for conveying workpieces i; the material taking manipulators b are respectively and correspondingly arranged between the loading and unloading devices a and the material transferring devices c and are used for extracting workpieces i; the transfer robot d is arranged on one side of the material transfer device c, is far away from the material transfer device and is used for transferring the workpiece i; the NG product blanking mechanism e is arranged on one side of the transfer robot d and used for blanking NG products; wherein, change material device c and be used for driving work piece i and move between last unloader a and transfer robot d.
This unloader a, it includes: a base platform h; the first station a2 and the second station a3 are arranged on the base platform h; the first station a2 and the second station a3 are two adjacent stations and are distributed in rows; the material rack k is placed on the first station a2 and used for carrying the workpieces i, the material rack k is used for placing a plurality of workpieces i, however, a placing area for placing the workpieces i is arranged on the inner side of the material rack k, a plurality of placing structures for placing the workpieces i are uniformly arranged in the placing area, and a connecting piece used for being grabbed by the grabbing structure a41 of the transfer mechanism a4 is arranged at the top of the material rack k. A transfer mechanism a4 for transferring the rack k from the first station a2 to the second station a3; the transfer mechanism a4 is positioned above the base platform h, and the transfer mechanism a4 comprises a grabbing structure a41 for taking and placing the material rack k, a vertical shaft transmission module a43 connected with the grabbing structure a41 to drive the grabbing structure to vertically and linearly move, and a transverse shaft transmission module a42 connected with the vertical shaft transmission module a43 to drive the vertical shaft transmission module to horizontally move; however, when the rack k is placed at the first station a2, the vertical shaft transmission module a43 drives the grabbing structure a41 to move linearly and reciprocally downward to grab the rack k, and the horizontal shaft transmission module a42 drives the grabbing structure a41 to move horizontally to transfer the grabbed rack k to the position above the second station a3, and then the vertical shaft transmission module a43 moves linearly and reciprocally to place the rack k on the second station a 3. However, in the above operation steps, the turnover of the rack k is matched with the moving mechanism, so that manual turnover is replaced, the turnover efficiency is improved, and the labor force of workers is greatly reduced, so that the rack k has the characteristics of simple and reasonable structure and convenience in use.
The rotating structure a5 is arranged on the first station a2 and used for rotating the placing angle of the rack k so that the transfer mechanism a4 can transfer the rack k to the corresponding position of the second station a3; the rotating structure a5 comprises a rotating platform a51 arranged on the first station a2 and a power device a52 arranged at the bottom of the rotating platform a51 to drive the rotating platform a51 to rotate horizontally, wherein the power device a52 can be a motor; however, the rack k can be rotated by the rotating structure a5, so that the orientation of the rack k is the same as the orientation of the corresponding position of the two stations, and therefore, the rack k is beneficial to accurately transferring the first station a2 to the corresponding position of the second station a3, and further, the manipulator can take materials from the rack k on the second station a3 conveniently.
Wherein the first station a2 and the second station a3 are coaxially arranged, however, the transverse shaft transmission module a42 horizontally moves along the axial direction of the first station a2 and the second station a3; the horizontal axis transmission module a42 includes a transmission rail a421, a transmission seat a422 slidably connected to the transmission rail a421, and a first driving member a423 connected to the transmission seat a422 and used for driving the transmission seat a422 to move horizontally; the vertical shaft transmission module a43 comprises a second driving piece a431 which is fixed at the bottom of the transmission seat a422 and is used for driving the grabbing structure a41 to vertically move; however, the first driving element a423 and the second driving element a431 may be cylinders, but obviously, the invention is not limited thereto, and other driving elements are also applicable to the embodiment.
One end of the grabbing structure a41 is provided with a connecting part a411 connected with the power part of the second driving element a431, and the other end is provided with a grabbing part a412 used for taking and placing the rack k; specifically, the rack k has a hook structure a61, the connecting member is a strip-shaped structure, the grabbing part a412 of the grabbing structure a41 is rectangular, however, the grabbing part a412 can be clamped in the hook structure a 61; through the design, the hook structures a61 on the material rack k are grabbed by the grabbing parts a412 of the grabbing structures a 41; it should be noted that, in addition to the above structure, any other structure that enables the grasping portion a412 to grasp the connecting member is applicable to this embodiment.
A positioning structure a44 for positioning the material rack k is arranged on the peripheral side of the rotating structure a 5; the positioning structure a44 comprises at least two positioning blocks a441 symmetrically arranged at the edge of the rotating structure a 5; however, through the design of the positioning structure a44, the stability of the rack k is improved, and the situation that the rack k shakes can be avoided.
The utility model also provides a production line with the loading and unloading device a of the rack machine, which comprises at least one loading and unloading station, wherein each loading and unloading station is provided with one loading and unloading device a of the rack machine; thereby being beneficial to the use of an automatic production line.
This reclaimer manipulator b still includes: the material taking mechanism b3 and a moving module b4 are connected with the material taking mechanism b3 to drive the material taking mechanism b3 to move towards the direction of the material rack k; the material rack k, the material taking mechanism b3 and the moving module b4 are all arranged on the base platform h; the material taking mechanism b3 includes: a clamping structure b31 for clamping the workpiece i and a material supporting structure b32 which is correspondingly arranged below the clamping structure b31 and can move longitudinally; the material supporting structure b32 includes a material supporting member b321 and a power module b322 connected to the material supporting member b321 for driving the material supporting member b to move linearly in the longitudinal direction.
In practical operation, the clamping structure b31 of the material taking mechanism b3 can be driven by the moving module b4 to move to the position above the workpiece i, and the workpiece i corresponds to the clamping groove b311 of the clamping structure b 31; the material supporting part b321 corresponds to the clamping groove b311, and the material supporting part b321 can move upwards under the driving of the power module b322 to support the workpiece i into the clamping groove b311 of the clamping structure b 31; thereby the operation of work piece i clamp is got to the completion, has simple structure reasonable, convenient operation characteristics. Wherein the material supporting member b321 can move longitudinally and linearly in a direction approaching to or departing from the gripping structure b 31.
The moving module b4 comprises a slide rail b41, a slide block b42 connected with the slide rail b41 in a sliding manner, and a driving device b43 for driving the slide block b42 to move horizontally, wherein the slide block b42 is fixed with the material taking mechanism b3, so that when the driving device b43 drives the slide block b42 to slide linearly along the slide rail b41, the material taking mechanism b3 is driven to slide linearly. The placing structure b2 comprises a first placing part b21 and a second placing part b22 which are arranged inside the material rack k and are symmetrically arranged, a placing area b23 for placing the workpiece i is formed between the first placing part b21 and the second placing part b22, and the bottoms of the first placing part b21 and the second placing part b22 are provided with first clamping positions. The material taking manipulator b further comprises a positioning structure b5 arranged below the clamping structure b31 and a power device b6 driving the positioning structure b5 to move longitudinally, wherein the positioning structure b5 is used for positioning the position of the placing structure b2 on the material rack k so as to prevent the placing structure b2 from shaking; the two ends of the positioning structure b5 are provided with a first positioning element b51 and a second positioning element b52 which are correspondingly arranged, and the first positioning element b51 and the second positioning element b52 are respectively used for being mutually clamped and positioned with the first placing element b21 and the second placing element b22, wherein the first positioning element b51 and the second positioning element b52 are both provided with a second clamping portion, that is, the first clamping portion of the placing structure b2 and the second clamping portion of the positioning structure b5 are mutually clamped and positioned.
The material taking mechanism b3 comprises a sensor arranged on the clamping structure b31, the sensor is electrically connected with the power device b66, when the clamping structure b31 moves towards the direction of the material rack k and approaches the material taking mechanism b3, a sensing signal is sent out under the action of the sensor, and the sensing signal is received by the power device b6 and correspondingly executed. That is, when the sensor on the material taking mechanism b3 reaches a preset distance and can sense the material taking mechanism b3, a signal is sent to the power device b 66. The material taking manipulator b also comprises a bearing structure b7 connected with the material taking mechanism b3 and a lifting assembly b8 arranged on the bearing structure b7 and used for driving the material taking mechanism b3 to do longitudinal linear motion; namely, one end of the bearing structure b7 is connected with the material taking mechanism b3, and the other end is connected with the lifting assembly b8, wherein the connection mode can be fixed or detachable; however, the material taking mechanism b3 can clamp the workpiece i placed up and down through the lifting component b8, so that the flexibility is improved. Wherein, this lifting unit b8 can be the cylinder, and the power axle through the cylinder drives feeding agencies b3 elevating movement. It is apparent that it is not limited thereto and other elevating means b8 may be applied to the present embodiment in addition to the above-described cylinder.
The material transferring device c comprises a first material transferring mechanism c2 and a second material transferring mechanism c3, wherein the upper layer and the lower layer of the first material transferring mechanism are arranged on the base platform h in parallel; because the current material transfer device c usually has multiple sets of conveying mechanisms for carrying multiple workpieces i, and the multiple sets of conveying mechanisms are arranged in a substantially horizontal arrangement, excessive space is occupied; however, the whole device is compact in structure and reasonable in layout by skillfully combining the components, so that the use of an automatic production line is facilitated.
Specifically, the first material transferring mechanism c2 is located above the second material transferring mechanism c3, and the two are arranged correspondingly; the first material transferring mechanism c2 is fixed with the base through a supporting component c7, namely, the first material transferring mechanism c2 is supported above the second material transferring mechanism c3 through the supporting component c 7; wherein, the supporting component c7 is composed of a plurality of bases.
The first material transferring mechanism c2 and the second material transferring mechanism c3 are respectively provided with a material loading structure c4 and a moving component c5 for driving the material loading structure c4 to horizontally move; the moving assembly c5 includes a movable member c51 for mounting the material loading structure c4, a slide rail set c52 for slidably connecting the movable member c51, and a driving assembly c53 connected to the movable member c51 and used for driving the movable member c51 to move horizontally.
Specifically, the stator component is a sliding block, the sliding rail group c52 is composed of at least two sliding rail groups c52 arranged at intervals, the bottom of the sliding block is provided with at least two sliding grooves, and the sliding grooves are installed on the sliding rails and are in sliding connection with the sliding rails, so that the stability of the sliding block is enhanced through the design of the sliding rail group c 52; wherein, this drive assembly c53 can be the cooperation drive of motor and drive belt, and is fixed through drive belt and sliding block to the horizontal migration of band-driven sliding block. In some embodiments, the driving component c53 may also be a cylinder, and the power part of the cylinder is fixed with the sliding block to drive the sliding block to move horizontally. In addition to the above-described drive unit c53, other drive units c53 are also applicable to the present embodiment.
The loading structure c4 comprises a first loading part c41 and a second loading part c42 for loading the workpiece i, namely, the workpiece i can be loaded on both the first loading part c41 and the second loading part c 42; the bottom of the second material loading part c42 is provided with a turnover structure c6 which is connected with the second material loading part c42 and is used for driving the second material loading part c to horizontally rotate; the horizontal rotation angle is 180 degrees; the flip structure c6 includes: the driving device comprises a sliding groove arranged on the mover c51, a first transmission piece connected with the sliding groove in a sliding manner, a second transmission piece c61 connected with the first transmission piece in a transmission manner, and a driving piece c62 connected with the first transmission piece and used for driving the first transmission piece to move linearly in the sliding groove so as to drive the second transmission piece c61 to rotate; the second transmission member c61 is connected to the second loading portion c42 for driving the second loading portion c42 to rotate.
Specifically, the first transmission member may be a rack structure, the second transmission member c61 may be a gear structure, and the rack structure is in meshing connection with the gear structure, wherein the gear structure has a rotating disc, the second material loading portion c42 is fixed on the rotating disc, and the driving member c62 is an air cylinder; however, the first transmission member is driven by the driving member c62 to move linearly in the sliding groove to drive the second transmission member c61 to rotate, so as to drive the second transmission member c61 to perform a rotation movement within a certain angle range, and further drive the second material loading portion c42 to perform a back-and-forth rotation movement.
The second material loading part c42 is detachably connected with the second transmission piece c61, so that the installation and the disassembly are convenient, and the repair and the replacement are convenient; the detachable connection manner may be a bolt connection manner, but obviously, the detachable connection manner is not limited thereto, and other detachable connection manners are also applicable to the embodiment.
In conclusion, the material transferring device c solves the problem that the material loading structure c4 is required to load two workpieces i in different directions.
This transfer robot d includes: the swinging mechanism d1, the swinging mechanism d1 includes a rotating base d11, the rotating base d11 can be installed on the frame, and a mechanical arm d12 rotatably connected with the rotating base, the mechanical arm d12 is located at the upper end of the rotating base d11, and a power portion d13 connected with the mechanical arm d12 and located at the end far away from the rotating base d 11.
Tongs structure d2, tongs structure d2 includes: a base d21, the base d21 is used for connecting with the power part d13 of the gripping structure d 2; the connection mode can be detachable connection, and the detachable installation mode has various modes, for example, the connection mode can be matched by inserting and buckling, and for example, the connection mode can be connected by bolts; but obviously, the present invention is not limited thereto, and may be a one-piece structure. At least two clamping structure d22, each clamping structure d22 arranges respectively in the both sides of base d21, and wherein, this both sides can be the front and back side, also can be left and right sides, and specific the settlement can be decided according to user's demand. The clamping structure d22 includes a first clamping member d221 and a second clamping member d222 arranged corresponding to the first clamping member d221, and a clamping area d223 for clamping the workpiece i is formed between the first clamping member and the second clamping member.
A driving structure d23, wherein the driving structure d23 is arranged between the clamping structure d22 and the base d21, and is used for driving the clamping structure d22 to clamp the workpiece i; the driving structure d23 comprises a first driving assembly d231 and a second driving assembly d232, and the first driving assembly d231 and the second driving assembly d232 respectively drive the first clamping member and the second clamping member to move linearly towards the clamping area d223 so as to clamp the workpiece i; that is, the first and second clamping members are moved toward or away from each other by the first and second driving assemblies d231 and d 232.
The first driving assembly d231 and the second driving assembly d232 are respectively provided with a slide rail d233, a slide block d234 connected with the slide rail d233 in a sliding manner, and a power piece d235 for driving the slide block d234 to move linearly; the slide block d234 of the first driving assembly d231 and the slide block d234 of the second driving assembly d232 are respectively fixed with the first clamping piece and the second clamping piece; therefore, when the driving component drives the sliding block d234 to move on the sliding rail d233, the clamping member is further driven to move.
The slide rail d233 is fixed at the side end of the base d 21; namely, the slide rail d233 can be fixed with the base d21 through a fastener, or can be an integrated structure; wherein, first holder d221 and second holder d222 all include: the clamp body d224 and the clamping jaw portions d225 disposed at two ends of the clamp body d224, the clamping jaw portion d225 of the first clamping member d221 and the clamping jaw portion d225 of the second clamping member d222 are disposed oppositely, and the clamping jaw portion d225 is L-shaped, but obviously, the invention is not limited thereto, and other shapes besides the L-shape are also applicable to the present embodiment, for example, contraband, etc. Further, the jaw portion d225 has a connecting portion connected to the clamp body d224 at one end and a catching groove d226 at the other end, so that the workpiece i can be caught to improve stability.
The robot arm d12 includes a first link arm d121, a second link arm d122, and a third link arm d123 connected in sequence, the first link arm d121 horizontally rotates with respect to the rotating base d11, the second link arm d122 longitudinally rotates with respect to the first link arm d121, one end of the third link arm d123 longitudinally rotates with respect to the second link arm d122, and the other end horizontally rotates with respect to the power unit d13, so that the robot arm has flexible characteristics.
This NG article unloading mechanism e includes: the workpiece conveying device comprises a first conveying mechanism e1 and a second conveying mechanism e2 which are arranged on the upper layer and the lower layer correspondingly and horizontally, wherein one ends of the first conveying mechanism e1 and the second conveying mechanism e2 are both feed ends e11, the other ends of the first conveying mechanism e1 and the second conveying mechanism e2 are both discharge ends e12, and one side corresponding to the feed ends e11 is provided with a robot, so that the robot can convey a workpiece i to the feed ends e11 conveniently; one side corresponding to the discharge end e12 is a manual blanking station so as to facilitate manual blanking.
The first conveyance mechanism e1 and the second conveyance mechanism e2 each have: a base e3, and a first rotating shaft e4 and a second rotating shaft horizontally arranged at both ends of the base e 3; the conveying belt e6 is sleeved on the first rotating shaft e4 and the second rotating shaft, and the conveying belt e6 can rotate around the first rotating shaft e4 and the second rotating shaft; and a driving component e7 connected with the first rotating shaft e4 and used for driving the first rotating shaft e4 to rotate, so as to drive the conveying belt e6 to rotate, and then the workpiece i arranged on the conveying belt e6 can be driven to move horizontally.
One side of the conveyor belt e6 of the first conveyor mechanism e1 is provided with a notch e8, and the notch e8 is positioned above the conveyor belt e6 of the second conveyor mechanism e2, wherein the notch e8 is positioned on the side of the feeding end e11 of the first conveyor mechanism e 1; so that the feeding ends e11 of the first conveying mechanism e1 and the second conveying mechanism e2 are longitudinally arranged in a staggered manner, and therefore, the robot can conveniently place the workpiece i at the feeding ends e11 of the conveying belts e6 of the first conveying mechanism e1 and the second conveying mechanism e 2; the length of the conveyor belt e6 of the first conveyor mechanism e1 is smaller than that of the conveyor belt e6 of the second conveyor mechanism e 2. The first conveying mechanism e1 and the second conveying mechanism e2 are respectively supported on the base platform h through a supporting frame e9, wherein the supporting frame e9 consists of a plurality of supporting pieces, and the number of the supporting pieces is four, and the supporting pieces are respectively and evenly arranged around each conveying mechanism at intervals; the driving parts e71 are respectively positioned at the bottom of each conveying mechanism, and the driving parts e71 are fixed with the supporting frame e9 through connecting parts e 10.
The drive assembly e7 includes: the driving part e71 and the first linkage wheel e72, wherein the first linkage wheel e72 is rotationally connected with a power shaft of the driving part e 71; a second linkage wheel e73, wherein the second linkage wheel e73 is rotatably connected with the first rotating shaft e 4; the linkage belt e74 is sleeved with the first linkage wheel e72 and the second linkage wheel e73 so as to drive the first linkage wheel e72 and the second linkage wheel e73 to synchronously rotate; the driving element e71 is a synchronous motor, but it is obvious that the present invention is not limited thereto, and other driving elements e71 are also applicable to the present embodiment, except for the above-described synchronous motor.
The conveying belt e6 is annular, and the material of the conveying belt e6 can be made of rubber material; the base e3 is provided with a supporting structure e13 for supporting the conveying belt e6, the supporting structure e13 is a plate-shaped structure, and the supporting structure e13 is positioned at the inner side of the conveying belt e 6; since the conveyer belt e6 is made of a flexible rubber material, the supporting structure e13 can support when too many workpieces i are placed on the conveyer belt e6 for conveying. Tooth grooves are formed in the inner side of the conveying belt e6, protruding tooth blocks are arranged on the surfaces of the rotating shafts, and the tooth grooves are in meshed connection with the tooth blocks; thereby enhancing the stability of the conveying by the conveyor belt e 6.
In conclusion, the hanger machine equipment for disassembling and assembling the jig is skillfully combined, so that the whole device is compact in structure and reasonable in layout, and the use of an automatic production line is facilitated; and the production efficiency is improved.
In the specific implementation process, firstly, the material rack k is placed on a first station of a loading and unloading device a on the base platform h, and then the material rack k can be rotated through the rotating structure, so that the position of the material rack k is the same as the position of the corresponding position of the two stations; then, the vertical shaft transmission module of the feeding and discharging device a drives the grabbing structure to do downward linear reciprocating motion to grab the material rack k, the horizontal shaft transmission module drives the grabbing structure to horizontally move, the grabbed material rack k is transferred to the position above a second station, and the material rack k is placed on the second station through the linear reciprocating motion of the vertical shaft transmission module; then, through the clamping structure of the material taking mechanism, the material taking mechanism is driven by the moving module to move above a workpiece i on the material rack k of the second station, the workpiece i corresponds to the clamping groove of the clamping structure, the material supporting part corresponds to the clamping groove, and the material supporting part is driven by the power module to move upwards so as to support the workpiece i into the clamping groove of the clamping structure; thereby completing the operation of clamping the workpiece i; then, the workpiece i is transferred to a material transferring mechanism on a material transferring device c through the material taking mechanism, the workpiece i is carried through a material carrying structure of the material transferring mechanism, and the moving assembly drives the material carrying structure to move horizontally and move between a corresponding loading and unloading device a and a transferring robot d, so that the workpiece i can be moved to one end close to the transferring robot d from the loading and unloading device a, and the transferring robot d can grab the workpiece i; subsequently, transfer robot d and transport the work piece i who snatchs to the machining-position and process, detect through NG check out test set after the processing, if present NG article work piece i, transport NG article work piece i to NG article unloading mechanism e's conveying mechanism on through transferring robot d, carry out the unloading to NG article work piece i.
The utility model discloses still include a tool work piece i dismouting unloading method, the method includes following step:
s6: the first material taking manipulator b extracts a workpiece i to be processed from the first loading and unloading device a, moves the workpiece i to be processed to the first material transferring device c, and conveys the workpiece i to be processed to a first area to be extracted through the first material transferring device c;
s7: the transfer robot d transfers the workpiece i to be processed to a processing area from the first area to be extracted for processing;
s3: the transfer robot d extracts the processed workpiece i from a processing area, transfers the processed workpiece i to a second material transfer device c and conveys the processed workpiece i to a second area to be extracted through the second material transfer device c;
s4: and the second mechanical arm moves the processed workpiece i to a second loading and unloading device a from the second region to be extracted for unloading.
The steps are as follows: execute S6, S7, S3, S4 in proper order and do the utility model discloses an one of the working method, it is concrete: one side that first unloader a and second unloader a correspond goes up unloading station respectively, and wherein, should go up unloading station can also be unloading for the manual work, also can be for the manipulator goes up unloading to can guarantee the continuation of going up unloading.
The second working mode of the utility model, the unloading method on the tool work piece i dismouting still provides an NG article unloading mechanism e and arranges in the NG article detection area of a processing district, transports robot d and draws processed work piece i from a processing district, and will process work piece i and transport to the second before the step of transferring material device c, still includes the step: s2: the transfer robot d extracts a processed workpiece i from a processing area, transfers the processed workpiece i to an NG product detection area for detection, and transfers the workpiece i detected as an NG product to an NG product blanking mechanism e for blanking; if the workpiece i is detected to be a non-NG workpiece i, steps S3-S4 are executed.
The utility model discloses a third of working method, this unloading method on tool work piece i dismouting still include another processing district of unloader a one side on, and the second manipulator treats from the second and draws the district and remove machined work piece i to the second after unloader a carries out the step of unloading, still includes the step: s5: placing the machined workpiece i subjected to blanking in another machining area for machining again; then, placing the machined workpiece i on the first loading and unloading device a again, and then sequentially executing the steps S6, S7, S2, S3 and S4, and repeating the steps; wherein, the re-processing can be understood as processing the raw material with the jig into the clinker with the jig; the processing equipment corresponding to the other processing area can be an oxidation mechanism
The fourth working mode of the utility model is that the loading and unloading method for assembling and disassembling the jig workpiece i further provides a material loading mechanism which is arranged on one side of the transfer robot d; the method further comprises the steps of: s1: and the transfer robot d extracts the workpiece i to be processed from the material carrying mechanism and transfers the workpiece i to be processed to a processing area for processing. Wherein, deposit in this year material mechanism and wait to process work piece i, should wait to process work piece i and be anchor clamps.
The specific implementation mode of the method is as follows:
first, step S1 is performed: the transfer robot d extracts a workpiece i to be processed from the material carrying mechanism and transfers the workpiece i to be processed to a processing area for processing, namely, a clamp arranged in the material carrying mechanism is transferred to the processing area to assemble raw materials and the clamp into a raw material workpiece i;
then, executing steps S3-S5, namely transferring the raw material workpiece i to a second material transferring device c by a transferring robot d, then discharging, processing the raw material workpiece i through another processing area, namely an oxidation mechanism, carrying out anodic oxidation treatment on the raw material workpiece i to form a clinker workpiece i, and placing the clinker workpiece i on a first loading and unloading device a;
then, step S7 is performed in order: the transfer robot d transfers the workpiece i to be processed to a processing area from the first area to be extracted for processing; the processing area is used for unlocking the clinker workpiece i so as to take out the processed product from the jig; then assembling the raw material and the clamp into a raw material workpiece i; then, returning to the step S3-S6, and circulating in the way;
wherein step S2 is performed after the clinker workpiece i is unlocked to take the finished product out of the fixture, i.e. after step S7 is performed.
In conclusion, the method for loading and unloading the jig workpiece i in the assembling and disassembling process can ensure the continuity of loading and unloading, and the cycle is repeated, so that the time for loading and unloading is reduced, and the production efficiency is improved.
The conception, the specific structure, and the technical effects produced by the present invention are clearly and completely described above in conjunction with the embodiments and the accompanying drawings, so as to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions.
The above embodiments are only used for further explanation of the present invention, and it is not understood that the present invention is limited by the protection scope of the present invention, and the technical engineers in the field are right according to the above contents of the present invention.
Claims (10)
1. The utility model provides a tool dismouting stores pylon machine equipment which characterized in that includes:
providing a base station, wherein at least two groups of loading and unloading devices are arranged on the base station, and the two loading and unloading devices are symmetrically arranged on the base station at intervals and are used for loading and unloading workpieces; and
the material transferring devices are respectively and correspondingly arranged on one side of each feeding and discharging device and are used for conveying workpieces; and
the material taking manipulators are respectively and correspondingly arranged between the feeding and discharging devices and the material transferring devices and used for taking workpieces; and
the transfer robot is arranged on one side of the material transfer device, is far away from the material transfer device and is used for transferring workpieces; and
the NG product blanking mechanism is arranged on one side of the transfer robot and used for blanking NG products;
wherein, change the material device and be used for driving the work piece and be in go up unloader with transport robot between remove.
2. The jig dismounting and mounting rack machine equipment according to claim 1, characterized in that: the loading and unloading device comprises:
the first station and the second station are arranged on the base station;
the material rack is arranged on the first station and used for carrying a workpiece;
a transfer mechanism for transferring the stack from the first station to the second station;
and the rotating structure is arranged on the first station and used for rotating the placing angle of the material rack so that the transferring mechanism can transfer the material rack to the corresponding position of the second station.
3. The jig dismounting and mounting rack machine equipment according to claim 2, characterized in that:
the transfer mechanism is positioned above the base station and comprises a grabbing structure for taking and placing the material rack, an
A vertical shaft transmission module connected with the grabbing structure to drive the grabbing structure to vertically and linearly move, and
the transverse shaft transmission module is connected with the vertical shaft transmission module to drive the vertical shaft transmission module to horizontally move;
the first station and the second station are coaxially arranged, however, the transverse shaft transmission module horizontally moves along the axial direction of the first station and the second station;
the transverse shaft transmission module comprises a transmission rail, a transmission seat in sliding connection with the transmission rail and a first driving piece which is connected with the transmission seat and used for driving the transmission seat to horizontally move;
the vertical shaft transmission module comprises a second driving piece which is fixed at the bottom of the transmission seat and used for driving the grabbing structure to vertically move;
one end of the grabbing structure is provided with a connecting part connected with the power part of the second driving part, and the other end of the grabbing structure is provided with a grabbing part used for taking and placing the material rack.
4. The jig dismounting and mounting rack machine equipment according to claim 2, characterized in that: the material taking manipulator further comprises:
the material taking mechanism and the moving module are connected with the material taking mechanism to drive the material taking mechanism to move towards the material rack;
the material taking mechanism comprises: the clamping structure is used for clamping the workpiece, and the material supporting structure is correspondingly arranged below the clamping structure and can move longitudinally; the material supporting structure comprises a material supporting part and a power module which is connected with the material supporting part to drive the material supporting part to move linearly in the longitudinal direction;
the clamping structure of the material taking mechanism can be driven by the moving module to move to the position above the workpiece, and the workpiece corresponds to the clamping groove of the clamping structure;
the material supporting piece corresponds to the clamping groove, and the material supporting piece can move upwards under the driving of the power module so as to support the workpiece into the clamping groove of the clamping structure.
5. The jig dismounting and mounting rack machine device according to claim 1, characterized in that: the material transferring device comprises a first material transferring mechanism and a second material transferring mechanism, wherein the upper layer and the lower layer of the first material transferring mechanism and the second material transferring mechanism are arranged on the base platform in parallel;
the first material transferring mechanism and the second material transferring mechanism are respectively provided with a material loading structure and a moving assembly for driving the material loading structure to move horizontally;
the loading structure comprises a first loading part and a second loading part which are used for loading the workpieces;
and the bottom of the second material loading part is provided with a turnover structure which is connected with the second material loading part and is used for driving the second material loading part to rotate horizontally.
6. The jig dismounting and mounting rack machine equipment according to claim 5, wherein: the moving assembly comprises a moving element for mounting the material carrying structure, a slide rail group for slidably connecting the moving element and a driving assembly which is connected with the moving element and is used for driving the moving element to move horizontally.
7. The jig dismounting and mounting rack machine device according to claim 6, characterized in that: the flip structure includes:
the driving piece is connected with the first transmission piece and used for driving the first transmission piece to linearly move in the sliding groove so as to drive the second transmission piece to rotate;
the second transmission part is connected with the second material loading part and used for driving the second material loading part to rotate.
8. The jig dismounting and mounting rack machine equipment according to claim 1, characterized in that: the transfer robot includes:
the swinging mechanism comprises a rotating base, a mechanical arm rotationally connected with the rotating base and a power part connected with the mechanical arm and positioned at one end far away from the rotating base;
tongs structure, tongs structure includes:
the base is used for being connected with the power part of the gripper structure;
the clamping structures are respectively arranged on two sides of the base;
the driving structure is arranged between the clamping structure and the base and is used for driving the clamping structure to clamp a workpiece;
the clamping structure comprises a first clamping piece and a second clamping piece which is arranged corresponding to the first clamping piece, and a clamping area for clamping a workpiece is formed between the first clamping piece and the second clamping piece;
the driving structure comprises a first driving assembly and a second driving assembly, and the first driving assembly and the second driving assembly respectively drive the first clamping piece and the second clamping piece to move linearly towards the direction of the clamping area so as to clamp the workpiece.
9. The jig dismounting and mounting rack machine equipment according to claim 8, characterized in that: the first driving assembly and the second driving assembly are respectively provided with a slide rail, a slide block connected with the slide rail in a sliding manner and a power part for driving the slide block to move linearly;
the sliding block of the first driving assembly and the sliding block of the second driving assembly are respectively fixed with the first clamping piece and the second clamping piece.
10. The jig dismounting and mounting rack machine equipment according to claim 1, characterized in that: NG article unloading mechanism includes:
the first conveying mechanism and the second conveying mechanism which correspond to each other on the upper layer and the lower layer and are horizontally arranged are respectively provided with:
the device comprises a base, a first rotating shaft and a second rotating shaft, wherein the first rotating shaft and the second rotating shaft are horizontally arranged at two ends of the base; and
the conveying belt is sleeved on the first rotating shaft and the second rotating shaft and can rotate around the first rotating shaft and the second rotating shaft; and
and the driving component is connected with the first rotating shaft and is used for driving the first rotating shaft to rotate, so that the conveying belt is driven to rotate.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN202221992253 | 2022-07-27 | ||
CN2022219922538 | 2022-07-27 |
Publications (1)
Publication Number | Publication Date |
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CN218840958U true CN218840958U (en) | 2023-04-11 |
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Application Number | Title | Priority Date | Filing Date |
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CN202222090299.7U Active CN218840958U (en) | 2022-07-27 | 2022-08-09 | Jig dismounting and mounting hanger machine equipment |
Country Status (1)
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CN (1) | CN218840958U (en) |
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2022
- 2022-08-09 CN CN202222090299.7U patent/CN218840958U/en active Active
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