CN218837138U - An automatic grinding device for instrument joints - Google Patents

An automatic grinding device for instrument joints Download PDF

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CN218837138U
CN218837138U CN202320077595.5U CN202320077595U CN218837138U CN 218837138 U CN218837138 U CN 218837138U CN 202320077595 U CN202320077595 U CN 202320077595U CN 218837138 U CN218837138 U CN 218837138U
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instrument
workbench
grinding
dust
grinding device
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曹卓舟
曹志国
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Zhoushan Zhouxin Instrument Co ltd
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Abstract

本实用新型涉及仪表接头技术领域,公开了一种仪表接头自动打磨装置,包括工作台和打磨辊,所述工作台顶部开设有滑槽,所述滑槽上滑动连接有电动转盘,所述电动转盘顶部设有仪表接头固定筒,所述仪表接头固定筒侧壁设有磁吸定位座,所述工作台顶部中央设有打磨辊,所述工作台顶部位于打磨辊外侧设有防尘罩,所述工作台底部设有吸尘罩,所述吸尘罩底部设有负压风机,本实用新型通过电动转盘进行左右转动,实现仪表接头端部毛刺的打磨,打磨过程中仪表接头处于水平状态,此外通过负压风机产生负压风力,负压风力对打磨辊周围产生的灰尘进行负压吸附除尘,保证打磨环境整洁的同时,避免了打磨过程中灰尘进入仪表接头内部。

Figure 202320077595

The utility model relates to the technical field of instrument joints, and discloses an automatic grinding device for instrument joints, which includes a workbench and a grinding roller. The top of the turntable is provided with an instrument joint fixing cylinder, the side wall of the instrument joint fixing cylinder is provided with a magnetic positioning seat, the center of the top of the workbench is provided with a grinding roller, and the top of the workbench is provided with a dust cover outside the grinding roller. The bottom of the workbench is provided with a vacuum cover, and the bottom of the vacuum cover is provided with a negative pressure fan. The utility model rotates left and right through the electric turntable to realize the grinding of the burr at the end of the instrument joint. During the grinding process, the instrument joint is in a horizontal state , In addition, the negative pressure wind is generated by the negative pressure fan, and the negative pressure wind can absorb and remove the dust generated around the grinding roller under negative pressure, so as to ensure the cleanliness of the grinding environment and prevent dust from entering the inside of the instrument joint during the grinding process.

Figure 202320077595

Description

一种仪表接头自动打磨装置An automatic grinding device for instrument joints

技术领域technical field

本实用新型涉及仪表接头技术领域,具体为一种仪表接头自动打磨装置。The utility model relates to the technical field of instrument joints, in particular to an automatic grinding device for instrument joints.

背景技术Background technique

随着压力校准技术的不断进步,校准设备更新换代日益频繁,现有技术中已开始使用全自动压力校准系统,全自动压力校准系统是一种压力仪表的自动校准系统,整个校准过程只需要装卸待校准压力仪表、压力模块和设置压力校准量程,其他工作都靠系统自动完成。With the continuous advancement of pressure calibration technology, the replacement of calibration equipment is becoming more and more frequent. In the existing technology, a fully automatic pressure calibration system has begun to be used. The fully automatic pressure calibration system is an automatic calibration system for pressure instruments. The entire calibration process only needs to be loaded and unloaded. To calibrate the pressure instrument, pressure module and set the pressure calibration range, other work is done automatically by the system.

在压力校准系统使用时,针对不同的设备需要使用不同的仪表接头进行转接,对于一些铸铁材质的仪表接头,在其铸造完成后需要使用到打磨装置对其管口处的毛刺进行打磨。When the pressure calibration system is used, it is necessary to use different instrument connectors for different equipment. For some cast iron instrument connectors, after the casting is completed, it is necessary to use a grinding device to grind the burrs at the nozzle.

经检索,公开号为:CN113732855A的中国发明专利申请,公开了一种扩口式管接头加工用批量化打磨装置,包括支撑机构、框架结构和打磨机构,所述丝杠上对称设置有丝杠滑块,所述加工台顶部呈环形阵列状开设有卡槽,所述底座顶部对称开设有滑槽,且底座前侧开设有散热窗,所述框架结构包括固定架、液压缸、固定板和滚珠,且固定架底部设置有滚珠,所述固定架前侧连接有液压缸,且液压缸设置在底座上,所述固定架上连接有除尘机构,且固定架上设置有固定板。该扩口式管接头加工用批量化打磨装置,设置有第二电机,第二电机可通过第一连接柱带动圆板进行旋转,圆板可通过第二连接柱带动多个打磨轮进行转动,从而即可利用多个打磨轮对加工件进行批量化打磨,进而便于提高装置的加工效率。After searching, the publication number is: Chinese invention patent application CN113732855A, which discloses a batch grinding device for processing flared pipe joints, including a support mechanism, a frame structure and a grinding mechanism. The screw is symmetrically arranged with a screw Slider, the top of the processing table is provided with card slots in an annular array, the top of the base is symmetrically provided with slide slots, and the front side of the base is provided with heat dissipation windows. The frame structure includes a fixed frame, a hydraulic cylinder, a fixed plate and Balls, and the bottom of the fixed frame is provided with balls, the front side of the fixed frame is connected with a hydraulic cylinder, and the hydraulic cylinder is arranged on the base, the fixed frame is connected with a dust removal mechanism, and the fixed frame is provided with a fixed plate. The batch grinding device for processing flared pipe joints is provided with a second motor, the second motor can drive the circular plate to rotate through the first connecting column, and the circular plate can drive multiple grinding wheels to rotate through the second connecting column. In this way, a plurality of grinding wheels can be used to perform batch grinding on workpieces, thereby facilitating the improvement of the processing efficiency of the device.

上述技术方案中,将接头放置在限位机构之间,通过限位机构进行夹紧,且打磨头位于接头顶部,需要接头竖直放置,而接头竖直放置,打磨过程中产生的灰尘容易直接进入到接头内部,难以吸出,除尘效果达不到要求。In the above technical solution, the joint is placed between the limit mechanisms, clamped by the limit mechanism, and the grinding head is located on the top of the joint, the joint needs to be placed vertically, and the joint is placed vertically, the dust generated during the grinding process is easy to directly Into the interior of the joint, it is difficult to suck out, and the dust removal effect cannot meet the requirements.

实用新型内容Utility model content

本实用新型的目的在于提供一种仪表接头自动打磨装置,以解决上述背景技术中提出的接头竖直放置,打磨过程中产生的灰尘容易直接进入到接头内部,难以吸出,除尘效果达不到要求的问题。The purpose of this utility model is to provide an automatic grinding device for instrument joints to solve the problem that the joints are placed vertically in the above-mentioned background technology, and the dust generated during the grinding process is easy to directly enter into the joints, and it is difficult to suck them out, and the dust removal effect cannot meet the requirements. The problem.

为实现上述目的,本实用新型提供如下技术方案:一种仪表接头自动打磨装置,包括工作台和打磨辊,所述工作台顶部开设有滑槽,所述滑槽上滑动连接有电动转盘,所述电动转盘顶部设有仪表接头固定筒,所述仪表接头固定筒侧壁设有磁吸定位座,所述工作台顶部中央设有打磨辊,所述工作台顶部位于打磨辊外侧设有防尘罩,所述工作台底部设有吸尘罩,所述吸尘罩底部设有负压风机。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic grinding device for instrument joints, including a worktable and a grinding roller, a chute is provided on the top of the workbench, and an electric turntable is slidably connected to the chute. The top of the electric turntable is equipped with an instrument joint fixing cylinder, the side wall of the instrument joint fixing cylinder is provided with a magnetic positioning seat, the center of the top of the workbench is provided with a grinding roller, and the top of the workbench is located outside the grinding roller. A dust cover is provided at the bottom of the workbench, and a negative pressure fan is provided at the bottom of the dust collection cover.

进一步的,所述防尘罩侧壁开设有供仪表接头通过的打磨槽,所述防尘罩顶部安装有用于驱动打磨辊转动的驱动电机。Further, the side wall of the dust cover is provided with a grinding groove for the instrument joint to pass through, and the top of the dust cover is installed with a driving motor for driving the grinding roller to rotate.

进一步的,所述负压风机出风口一端设有连接集尘布袋的排尘管。Further, one end of the air outlet of the negative pressure fan is provided with a dust discharge pipe connected to a dust collection bag.

进一步的,所述工作台外壁位于滑槽一端设有电动液压杆,所述电动液压杆活塞杆一端与电动转盘底部连接。Further, an electro-hydraulic rod is provided at one end of the chute on the outer wall of the workbench, and one end of the piston rod of the electro-hydraulic rod is connected to the bottom of the electric turntable.

进一步的,所述滑槽有四个,四个所述滑槽在工作台内部呈周向均匀排布。Further, there are four chutes, and the four chutes are evenly arranged in the circumferential direction inside the workbench.

进一步的,所述电动转盘通过伺服电机驱动,所述仪表接头固定筒呈方管状,所述磁吸定位座呈中空环状,所述仪表接头固定筒侧壁位于磁吸定位座中央开设有通孔,所述磁吸定位座通过磁力与仪表接头的法兰面连接。Further, the electric turntable is driven by a servo motor, the instrument joint fixing cylinder is in the shape of a square tube, the magnetic positioning seat is in a hollow ring shape, and the side wall of the instrument joint fixing cylinder is located in the center of the magnetic positioning seat with a through hole. hole, and the magnetic positioning seat is connected with the flange surface of the instrument joint through magnetic force.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型通过设置的工作台、电动转盘和仪表接头固定筒,实现了在仪表接头自动打磨装置使用时,通过磁吸定位座将仪表接头吸附在磁吸定位座上,使得待打磨一端朝向外侧,通过电动转盘带动仪表接头固定筒转动,从而带动仪表接头转动,使得仪表接头正对打磨辊,通过电动液压杆带动电动转盘向打磨辊一侧移动,使得仪表接头的端面与打磨辊相接触,通过电动转盘进行左右转动,实现仪表接头端部毛刺的打磨,打磨过程中仪表接头处于水平状态,此外通过负压风机产生负压风力,负压风力对打磨辊周围产生的灰尘进行负压吸附除尘,保证打磨环境整洁的同时,避免了打磨过程中灰尘进入仪表接头内部。The utility model realizes that when the instrument joint automatic grinding device is used, the instrument joint is adsorbed on the magnetic positioning seat through the set workbench, electric turntable and instrument joint fixing cylinder, so that the end to be polished faces the outside The electric turntable drives the instrument joint fixing cylinder to rotate, thereby driving the instrument joint to rotate, so that the instrument joint faces the grinding roller, and the electric hydraulic rod drives the electric turntable to move to the side of the grinding roller, so that the end surface of the instrument joint is in contact with the grinding roller. Rotate left and right through the electric turntable to achieve grinding of the burr at the end of the instrument joint. During the grinding process, the instrument joint is in a horizontal state. In addition, a negative pressure fan is used to generate negative pressure wind force, which can carry out negative pressure adsorption and dust removal on the dust generated around the grinding roller. , while ensuring the cleanliness of the grinding environment, it prevents dust from entering the inside of the instrument joint during the grinding process.

附图说明Description of drawings

图1为本实用新型一种仪表接头自动打磨装置的立体图;Fig. 1 is a perspective view of an automatic polishing device for instrument joints of the present invention;

图2为本实用新型一种仪表接头自动打磨装置的吸尘罩连接结构示意图;Fig. 2 is a schematic diagram of the connection structure of the dust collection cover of an instrument joint automatic grinding device of the present invention;

图3为本实用新型一种仪表接头自动打磨装置的主视图;Fig. 3 is a front view of an automatic grinding device for instrument joints of the present invention;

图4为本实用新型一种仪表接头自动打磨装置的俯视图。Fig. 4 is a top view of an automatic grinding device for instrument joints of the present invention.

图中:1-工作台;2-电动转盘;3-仪表接头固定筒;4-磁吸定位座;5-防尘罩;6-电动液压杆;7-滑槽;8-打磨辊;9-吸尘罩;10-负压风机;11-排尘管。In the figure: 1-workbench; 2-electric turntable; 3-instrument joint fixing cylinder; 4-magnetic positioning seat; 5-dust cover; 6-electric hydraulic rod; 7-chute; 8-grinding roller; 9 - dust collection cover; 10 - negative pressure fan; 11 - dust exhaust pipe.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example.

请参阅图1-图4,本实用新型提供一种技术方案:一种仪表接头自动打磨装置,包括工作台1和打磨辊8,工作台1顶部开设有滑槽7,滑槽7上滑动连接有电动转盘2,电动转盘2顶部设有仪表接头固定筒3,仪表接头固定筒3侧壁设有磁吸定位座4,工作台1顶部中央设有打磨辊8,工作台1顶部位于打磨辊8外侧设有防尘罩5,工作台1底部设有吸尘罩9,吸尘罩9底部设有负压风机10。通过磁吸定位座4将仪表接头吸附在磁吸定位座4上,使得待打磨一端朝向外侧,通过电动转盘2带动仪表接头固定筒3转动,从而带动仪表接头转动,使得仪表接头正对打磨辊8,通过电动液压杆6带动电动转盘2向打磨辊8一侧移动,使得仪表接头的端面与打磨辊8相接触,通过电动转盘2进行左右转动,实现仪表接头端部毛刺的打磨。Please refer to Figure 1-Figure 4, the utility model provides a technical solution: an automatic grinding device for instrument joints, including a workbench 1 and a grinding roller 8, a chute 7 is opened on the top of the workbench 1, and the chute 7 is slidingly connected There is an electric turntable 2, the top of the electric turntable 2 is equipped with an instrument joint fixing cylinder 3, the side wall of the instrument joint fixing cylinder 3 is provided with a magnetic suction positioning seat 4, the center of the top of the workbench 1 is equipped with a grinding roller 8, and the top of the workbench 1 is located on the grinding roller 8 outside is provided with dust cover 5, and the bottom of workbench 1 is provided with dust cover 9, and the bottom of dust cover 9 is provided with negative pressure fan 10. The instrument joint is adsorbed on the magnetic positioning seat 4 through the magnetic suction positioning seat 4, so that the end to be polished faces the outside, and the electric turntable 2 drives the instrument joint fixing cylinder 3 to rotate, thereby driving the instrument joint to rotate, so that the instrument joint is facing the grinding roller 8. Drive the electric turntable 2 to move to the side of the grinding roller 8 through the electro-hydraulic rod 6, so that the end face of the instrument joint is in contact with the grinding roller 8, and rotate left and right through the electric turntable 2 to achieve grinding of the burrs at the end of the instrument joint.

防尘罩5侧壁开设有供仪表接头通过的打磨槽,防尘罩5顶部安装有用于驱动打磨辊8转动的驱动电机,通过驱动电机带动打磨辊8转动对仪表接头端面进行打磨。The dust cover 5 side walls are provided with a grinding groove for the passage of the instrument joint, and the top of the dust cover 5 is equipped with a drive motor for driving the grinding roller 8 to rotate, and the end face of the instrument joint is polished by the drive motor driving the grinding roller 8 to rotate.

负压风机10出风口一端设有连接集尘布袋的排尘管11,用于打磨灰尘的收集。One end of the air outlet of the negative pressure fan 10 is provided with a dust discharge pipe 11 connected to a dust collection bag for collecting the grinding dust.

工作台1外壁位于滑槽7一端设有电动液压杆6,电动液压杆6活塞杆一端与电动转盘2底部连接,通过电动液压杆6带动电动转盘2在滑槽7内滑动,便于打磨进给。The outer wall of the workbench 1 is located at one end of the chute 7 and is equipped with an electro-hydraulic rod 6, and one end of the piston rod of the electro-hydraulic rod 6 is connected to the bottom of the electric turntable 2, and the electric turntable 2 is driven to slide in the chute 7 by the electro-hydraulic rod 6, which is convenient for grinding and feeding .

滑槽7有四个,四个滑槽7在工作台1内部呈周向均匀排布,便于多组仪表接头同时打磨。There are four chutes 7, and the four chutes 7 are evenly arranged in the circumferential direction inside the workbench 1, which is convenient for multiple groups of instrument joints to be polished at the same time.

电动转盘2通过伺服电机驱动,仪表接头固定筒3呈方管状,磁吸定位座4呈中空环状,仪表接头固定筒3侧壁位于磁吸定位座4中央开设有通孔,磁吸定位座4通过磁力与仪表接头的法兰面连接。The electric turntable 2 is driven by a servo motor, the instrument joint fixing cylinder 3 is in the shape of a square tube, and the magnetic positioning seat 4 is in a hollow ring shape. The side wall of the instrument joint fixing cylinder 3 is located in the center of the magnetic suction positioning seat 4. 4 Magnetically connected to the flange face of the instrument connector.

工作原理:在仪表接头自动打磨装置使用时,通过磁吸定位座4将仪表接头吸附在磁吸定位座4上,使得待打磨一端朝向外侧,通过电动转盘2带动仪表接头固定筒3转动,从而带动仪表接头转动,使得仪表接头正对打磨辊8,通过电动液压杆6带动电动转盘2向打磨辊8一侧移动,使得仪表接头的端面与打磨辊8相接触,通过电动转盘2进行左右转动,实现仪表接头端部毛刺的打磨,打磨过程中仪表接头处于水平状态,此外通过负压风机10产生负压风力,负压风力对打磨辊8周围产生的灰尘进行负压吸附除尘,保证打磨环境整洁的同时,避免了打磨过程中灰尘进入仪表接头内部。Working principle: when using the instrument joint automatic grinding device, the instrument joint is adsorbed on the magnetic suction positioning seat 4 through the magnetic suction positioning seat 4, so that the end to be polished faces the outside, and the instrument joint fixing cylinder 3 is driven by the electric turntable 2 to rotate, thereby Drive the instrument joint to rotate, so that the instrument joint faces the grinding roller 8, drive the electric turntable 2 to move to the side of the grinding roller 8 through the electro-hydraulic rod 6, make the end surface of the instrument joint contact with the grinding roller 8, and turn left and right through the electric turntable 2 , to achieve the grinding of the burrs at the end of the instrument joint. During the grinding process, the instrument joint is in a horizontal state. In addition, the negative pressure fan 10 generates negative pressure wind force, which can absorb and remove the dust generated around the grinding roller 8 under negative pressure to ensure the grinding environment. While being tidy, it prevents dust from entering the inside of the instrument joint during the grinding process.

基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Claims (6)

1.一种仪表接头自动打磨装置,包括工作台(1)和打磨辊(8),其特征在于:所述工作台(1)顶部开设有滑槽(7),所述滑槽(7)上滑动连接有电动转盘(2),所述电动转盘(2)顶部设有仪表接头固定筒(3),所述仪表接头固定筒(3)侧壁设有磁吸定位座(4),所述工作台(1)顶部中央设有打磨辊(8),所述工作台(1)顶部位于打磨辊(8)外侧设有防尘罩(5),所述工作台(1)底部设有吸尘罩(9),所述吸尘罩(9)底部设有负压风机(10)。1. An automatic grinding device for instrument joints, comprising a workbench (1) and a grinding roller (8), characterized in that: the top of the workbench (1) is provided with a chute (7), and the chute (7) An electric turntable (2) is slidably connected to the top, and the top of the electric turntable (2) is provided with an instrument joint fixing cylinder (3), and the side wall of the instrument joint fixing cylinder (3) is provided with a magnetic positioning seat (4). A grinding roller (8) is provided at the center of the top of the workbench (1), the top of the workbench (1) is provided with a dust cover (5) outside the grinding roller (8), and the bottom of the workbench (1) is provided with a A dust suction hood (9), the bottom of the dust suction hood (9) is provided with a negative pressure fan (10). 2.根据权利要求1所述的一种仪表接头自动打磨装置,其特征在于:所述防尘罩(5)侧壁开设有供仪表接头通过的打磨槽,所述防尘罩(5)顶部安装有用于驱动打磨辊(8)转动的驱动电机。2. An automatic grinding device for instrument joints according to claim 1, characterized in that: the side wall of the dust cover (5) is provided with a grinding groove for the instrument joints to pass through, and the top of the dust cover (5) A driving motor for driving the rotation of the grinding roller (8) is installed. 3.根据权利要求1所述的一种仪表接头自动打磨装置,其特征在于:所述负压风机(10)出风口一端设有连接集尘布袋的排尘管(11)。3. The automatic grinding device for instrument joints according to claim 1, characterized in that: one end of the air outlet of the negative pressure fan (10) is provided with a dust discharge pipe (11) connected to a dust collection bag. 4.根据权利要求1所述的一种仪表接头自动打磨装置,其特征在于:所述工作台(1)外壁位于滑槽(7)一端设有电动液压杆(6),所述电动液压杆(6)活塞杆一端与电动转盘(2)底部连接。4. An automatic grinding device for instrument joints according to claim 1, characterized in that: the outer wall of the workbench (1) is located at one end of the chute (7) and is provided with an electro-hydraulic rod (6), the electro-hydraulic rod (6) One end of the piston rod is connected to the bottom of the electric turntable (2). 5.根据权利要求1所述的一种仪表接头自动打磨装置,其特征在于:所述滑槽(7)有四个,四个所述滑槽(7)在工作台(1)内部呈周向均匀排布。5. An automatic grinding device for instrument joints according to claim 1, characterized in that there are four chutes (7), and the four chutes (7) form a circle inside the workbench (1). distributed evenly. 6.根据权利要求1所述的一种仪表接头自动打磨装置,其特征在于:所述电动转盘(2)通过伺服电机驱动,所述仪表接头固定筒(3)呈方管状,所述磁吸定位座(4)呈中空环状,所述仪表接头固定筒(3)侧壁位于磁吸定位座(4)中央开设有通孔,所述磁吸定位座(4)通过磁力与仪表接头的法兰面连接。6. An automatic grinding device for instrument joints according to claim 1, characterized in that: the electric turntable (2) is driven by a servo motor, the instrument joint fixing cylinder (3) is in the shape of a square tube, and the magnetic attraction The positioning seat (4) is hollow and ring-shaped, and the side wall of the instrument joint fixing cylinder (3) is located in the center of the magnetic suction positioning seat (4) to open a through hole, and the magnetic suction positioning seat (4) is connected to the instrument joint by magnetic force Flange connection.
CN202320077595.5U 2023-01-10 2023-01-10 An automatic grinding device for instrument joints Active CN218837138U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117840856A (en) * 2024-03-04 2024-04-09 四川正梁机械有限公司 Deburring device and method for new energy automobile chassis

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117840856A (en) * 2024-03-04 2024-04-09 四川正梁机械有限公司 Deburring device and method for new energy automobile chassis
CN117840856B (en) * 2024-03-04 2024-05-07 四川正梁机械有限公司 Deburring device and method for new energy automobile chassis

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Denomination of utility model: An automatic grinding device for instrument connectors

Granted publication date: 20230411

Pledgee: Zhejiang Zhoushan Putuo Rural Commercial Bank Co.,Ltd. Liuheng sub branch

Pledgor: Zhoushan Zhouxin Instrument Co.,Ltd.

Registration number: Y2025330001470

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