CN218835568U - Aluminum cell overhaul slag treatment device - Google Patents
Aluminum cell overhaul slag treatment device Download PDFInfo
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- CN218835568U CN218835568U CN202223193196.XU CN202223193196U CN218835568U CN 218835568 U CN218835568 U CN 218835568U CN 202223193196 U CN202223193196 U CN 202223193196U CN 218835568 U CN218835568 U CN 218835568U
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 24
- 239000002893 slag Substances 0.000 title claims description 38
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical compound [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 title abstract 3
- 238000006243 chemical reaction Methods 0.000 claims abstract description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 18
- 238000005189 flocculation Methods 0.000 abstract description 23
- 230000016615 flocculation Effects 0.000 abstract description 23
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004062 sedimentation Methods 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 abstract 3
- 239000003814 drug Substances 0.000 abstract 3
- 239000013049 sediment Substances 0.000 abstract 3
- 239000003795 chemical substances by application Substances 0.000 description 20
- 239000000203 mixture Substances 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 5
- 238000006115 defluorination reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002222 fluorine compounds Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及铝电解技术领域,具体是一种铝电解槽大修渣处理装置。The utility model relates to the technical field of aluminum electrolysis, in particular to a treatment device for overhaul slag of an aluminum electrolytic cell.
背景技术Background technique
我国是铝工业制造大国,氧化铝、电解铝产量均占世界40%以,电解铝行业中,铝电解槽一般使用5-6年后需要进行大修,大修时电解槽内清除渣料,即为电解槽大修渣,电解槽大修渣中含有可溶性氟化物,根据环保要求需要对其进行处理。my country is a big country in the aluminum industry. The output of alumina and electrolytic aluminum accounts for more than 40% of the world. In the electrolytic aluminum industry, the aluminum electrolytic cell generally needs to be overhauled after 5-6 years of use. During the overhaul, the slag is removed from the electrolytic cell, which is Electrolyzer overhaul slag, electrolyzer overhaul slag contains soluble fluoride, which needs to be treated according to environmental protection requirements.
在处理这些氟化物时需要除氟反应池进行絮凝沉淀处理,加入絮凝药剂后需要搅拌均匀才能保证沉降效果,如中国专利CN211813616U公开了一种电解铝大修渣处理用除氟反应池,该实用通过将絮凝药剂将大修渣料进行内外包覆喷出,喷出时实现絮凝药剂与渣料混合液的预先局部混合,再经过搅拌架的搅拌下,提高絮凝药剂以及渣料混合均匀的效率,保证大修渣中氟化物的反应的沉降效果。When dealing with these fluorides, a defluorination reaction tank is required for flocculation and precipitation treatment. After adding the flocculation agent, it needs to be stirred evenly to ensure the settlement effect. For example, Chinese patent CN211813616U discloses a defluorination reaction tank for electrolytic aluminum overhaul slag treatment. The flocculation agent is sprayed inside and outside the overhaul slag, and the flocculation agent and the slag mixture are partially mixed in advance when spraying, and then stirred by the stirring frame to improve the uniform mixing efficiency of the flocculation agent and slag, ensuring Sedimentation effect of fluoride reaction in overhaul slag.
但是该装置需要先通过絮凝药剂与渣料混合液的预先局部混合,再经过搅拌架对二者进行搅拌,效率较低。However, this device needs to pre-partially mix the flocculation agent and the slag material mixture, and then stir the two through the stirring frame, and the efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种铝电解槽大修渣处理装置,以解决上述背景技术中提出的问题。The purpose of the utility model is to provide a treatment device for overhaul slag of an aluminum electrolytic cell, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种铝电解槽大修渣处理装置,包括反应池,所述反应池连接有进水管与出水管,所述反应池内部设有挡板,挡板内部贯穿有空心管,空心管端部闭合,其中空心管上端贯穿反应池,所述反应池顶部设有水泵,水泵连接有连接管,连接管贯穿空心管顶部并与其转动连接,所述空心管连接有转动机构,转动机构用于带动空心管转动,所述空心管侧面设有若干支管,支管一端与空心管相通,另一端设有出液口。A treatment device for overhauling slag of an aluminum electrolytic cell, comprising a reaction pool, the reaction pool is connected with a water inlet pipe and an outlet pipe, a baffle is arranged inside the reaction pool, a hollow tube runs through the inside of the baffle, and the end of the hollow tube is closed. The upper end of the hollow tube runs through the reaction tank, and a water pump is provided on the top of the reaction tank. The water pump is connected with a connecting pipe, and the connecting pipe runs through the top of the hollow tube and is connected to it in rotation. The hollow tube is connected with a rotating mechanism, which is used to drive the hollow pipe. When rotating, several branch pipes are arranged on the side of the hollow pipe, one end of the branch pipe communicates with the hollow pipe, and the other end is provided with a liquid outlet.
进一步的:所述转动机构包括设置在反应池顶部的电机,电机通过第一齿轮组与空心管相连接。Further: the rotating mechanism includes a motor arranged on the top of the reaction pool, and the motor is connected with the hollow pipe through the first gear set.
进一步的:所述空心管分为上端与下端,上端插入到下端内部并与其滑动连接,下端与支管相连接,其中下端连接有震动机构,震动机构用于带动下端上下震动,其中上端插入到下端内部的一端设有限位块,下端的内壁上设有限位槽,限位块位于限位槽内部并与其滑动连接。Further: the hollow tube is divided into an upper end and a lower end, the upper end is inserted into the lower end and slidably connected with it, the lower end is connected with the branch pipe, wherein the lower end is connected with a vibration mechanism, and the vibration mechanism is used to drive the lower end to vibrate up and down, wherein the upper end is inserted into the lower end A limiting block is arranged at one end inside, and a limiting groove is arranged on the inner wall of the lower end, and the limiting block is located inside the limiting groove and is slidably connected with it.
进一步的:所述震动机构包括设置在下端外部的固定板,下端通过轴承与固定板转动连接,其中固定板固定连接有支杆,支杆贯穿挡板并与其滑动连接,所述反应池内部设有限位板,限位板内部贯穿有转动杆,转动杆一端通过第二齿轮组与上端相连接,另一端设有转盘,转盘表面设有偏心设置的凸起,凸起外部滑动连接有限位架,限位架与支杆固定连接。Further: the vibrating mechanism includes a fixed plate arranged outside the lower end, the lower end is rotationally connected with the fixed plate through a bearing, wherein the fixed plate is fixedly connected with a strut, the strut penetrates through the baffle plate and is slidably connected with it, and the inside of the reaction pool is set Limiting plate, a rotating rod runs through the inside of the limiting plate, one end of the rotating rod is connected to the upper end through the second gear set, the other end is provided with a turntable, the surface of the turntable is provided with an eccentric protrusion, and the protrusion is slidingly connected to the limit frame , the limit frame is fixedly connected with the pole.
进一步的:所述固定板内部贯穿有限位杆,限位杆与挡板固定连接,其中限位杆外部设有弹簧,弹簧一端与挡板相连接,另一端与固定板相连接。Further: the inside of the fixing plate runs through the limiting rod, and the limiting rod is fixedly connected with the baffle, wherein a spring is arranged outside the limiting rod, one end of the spring is connected with the baffle, and the other end is connected with the fixing plate.
与现有技术相比,本实用新型的有益效果是:本装置在絮凝药剂排出的同时还能够对絮凝药剂与大修渣液进行混合搅拌,有效的的提高絮凝药剂与大修渣液的接触面积,从而进一步的提高了絮凝药剂对氟化物的沉淀速率。Compared with the prior art, the beneficial effect of the utility model is that the device can also mix and stir the flocculation agent and the overhaul slag liquid while discharging the flocculation agent, effectively increasing the contact area between the flocculation agent and the overhaul slag liquid, Thereby further improving the precipitation rate of flocculation agent to fluoride.
附图说明Description of drawings
图1为本实用新型实施例中提供的一种铝电解槽大修渣处理装置整体结构正视图。Fig. 1 is a front view of the overall structure of an aluminum electrolytic cell overhaul slag treatment device provided in an embodiment of the present invention.
图2为本实用新型实施例中提供的一种铝电解槽大修渣处理装置震动机构正视图。Fig. 2 is a front view of a vibration mechanism of a slag treatment device for overhauling an aluminum electrolytic cell provided in an embodiment of the utility model.
图3为本实用新型实施例中提供的一种铝电解槽大修渣处理装置转盘结构侧视图。Fig. 3 is a side view of the turntable structure of a slag treatment device for overhauling an aluminum electrolytic cell provided in an embodiment of the utility model.
图中:1-水泵、2-连接管、3-空心管、31-上端、32-下端、4-电机、5-出水管、6-出液口、7-反应池、8-进水管、9-挡板、10-第一齿轮组、11-支管、12-第二齿轮组、13-转动杆、14-限位板、15-转盘、16-支杆、17-限位槽、18-限位块、19-限位杆、20-弹簧、21-固定板、22-凸起、23-限位架。In the figure: 1-water pump, 2-connecting pipe, 3-hollow pipe, 31-upper end, 32-lower end, 4-motor, 5-water outlet pipe, 6-liquid outlet, 7-reaction tank, 8-water inlet pipe, 9-baffle plate, 10-first gear set, 11-branch pipe, 12-second gear set, 13-rotating rod, 14-limiting plate, 15-turntable, 16-rod, 17-limiting groove, 18 -limit block, 19-limit rod, 20-spring, 21-fixed plate, 22-protrusion, 23-limit frame.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
以下结合具体实施例对本实用新型的具体实现进行详细描述。The specific implementation of the utility model is described in detail below in conjunction with specific embodiments.
在一个实施例中,请参阅图1,一种铝电解槽大修渣处理装置,包括反应池7,所述反应池7连接有进水管8与出水管5,所述反应池7内部设有挡板9,挡板9内部贯穿有空心管3,空心管3端部闭合,其中空心管3上端31贯穿反应池7,所述反应池7顶部设有水泵1,水泵1连接有连接管2,连接管2贯穿空心管3顶部并与其转动连接,所述空心管3连接有转动机构,转动机构用于带动空心管3转动,所述空心管3侧面设有若干支管11,支管11一端与空心管3相通,另一端设有出液口6。In one embodiment, please refer to FIG. 1 , a device for processing slag from overhaul of an aluminum electrolytic cell, including a
在本实施例中,本装置在对铝电解槽大修渣进行处理时,大修渣混合液首先通过进水管8进入到反应池7内部,然后启动水泵1,在水泵1的作用下,絮凝药剂通过连接管2进入到空心管3内部,随后从支管11端部的出液口6排出,使得絮凝药剂能够从大修渣液中间与大修渣液混合,并且支管11的数量可以为多个,有效的提高了絮凝药剂与大修渣液的接触面积,进而提高了絮凝药剂对氟化物的沉淀速率,此外本装置还可通过转动机构带动空心管3转动,进而带动支管11转动,通过支管11的转动对絮凝药剂与大修渣液进行混合搅拌,即本装置在絮凝药剂排出的同时还能够对絮凝药剂与大修渣液进行混合搅拌,有效的的提高絮凝药剂与大修渣液的接触面积,从而进一步的提高了絮凝药剂对氟化物的沉淀速率,其中为了防止反应池7内部的大修渣液进入到支管11内部,可以在支管11上设置一个单向阀。In this embodiment, when the device is processing the overhaul slag of the aluminum electrolytic cell, the overhaul slag mixture first enters the inside of the
在另一个实施例中,请参阅图1,所述转动机构包括设置在反应池7顶部的电机4,电机4通过第一齿轮组10与空心管3相连接。In another embodiment, please refer to FIG. 1 , the rotating mechanism includes a
在本实施例中,当需要对大修渣液中的氟化物进行沉淀时,启动电机4,电机4通过第一齿轮组10带动空心管3转动,进而带动支管11转动,从而对絮凝药剂与大修渣液起到了一个搅拌的作用,提高了絮凝药剂对氟化物的沉淀速率,其中第一齿轮组10可以为相互啮合的两个锥齿轮,其中一个套设在空心管3外部,另一个设置在电机4端部。In this embodiment, when it is necessary to precipitate the fluoride in the overhaul slag liquid, the
在另一个实施例中,请参阅图2,所述空心管3分为上端31与下端32,上端31插入到下端32内部并与其滑动连接,下端32与支管11相连接,其中下端32连接有震动机构,震动机构用于带动下端32上下震动,其中上端31插入到下端32内部的一端设有限位块18,下端32的内壁上设有限位槽17,限位块18位于限位槽17内部并与其滑动连接。In another embodiment, please refer to FIG. 2 , the
在本实施例中,当需要对大修渣液中的氟化物进行沉淀时,通过震动机构带动固定板21上下震动,固定板21通过轴承带动下端32上下震动,进而带动支管11上下运动,进一步的提高了支管11排出的絮凝剂液与大修渣液的接触面积,进一步的提高了絮凝药剂对氟化物的沉淀速率,其中下端32上下运动的同时,上端31端部的限位块18能够在限位槽17内部滑动,限位块18能够通过限位槽17带动下端32转动,保证了支管11转动的同时还能够上下运动。In this embodiment, when it is necessary to precipitate the fluoride in the overhaul slag liquid, the vibration mechanism drives the
在另一个实施例中,请参阅图2和图3,所述震动机构包括设置在下端32外部的固定板21,下端32通过轴承与固定板21转动连接,其中固定板21固定连接有支杆16,支杆16贯穿挡板9并与其滑动连接,所述反应池7内部设有限位板14,限位板14内部贯穿有转动杆13,转动杆13一端通过第二齿轮组12与上端31相连接,另一端设有转盘15,转盘15表面设有偏心设置的凸起22,凸起22外部滑动连接有限位架23,限位架23与支杆16固定连接。In another embodiment, referring to Fig. 2 and Fig. 3, the vibration mechanism includes a
在本实施例中,在对铝电解槽大修渣进行处理时,上端31转动的同时通过第二齿轮组12带动转动杆13转动,转动杆13带动转盘15表面的凸起22做圆周运动,在挡板9的限位下,凸起22圆周运动的同时能够通过限位架23带动支杆16上下运动,进而带动固定板21上下运动,由上端31的转动带动下端32上下运动,节约了能源,其中第二齿轮组12可以为相互啮合的两个锥齿轮,其中一个套设在上端31外部,另一个固定在转动杆13端部。In this embodiment, when the overhaul slag of the aluminum electrolytic cell is processed, the
在另一个实施例中,请参阅图2,所述固定板21内部贯穿有限位杆19,限位杆19与挡板9固定连接,其中限位杆19外部设有弹簧20,弹簧20一端与挡板9相连接,另一端与固定板21相连接。In another embodiment, please refer to FIG. 2 , the inside of the
在本实施例中,限位杆19对固定板21起到了一个限位作用,弹簧20对固定板21起到了一个缓冲作用,从而有效的提高了固定板21震动时的稳定性能。In this embodiment, the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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