CN218827405U - A thermal management unit of an energy storage power station - Google Patents
A thermal management unit of an energy storage power station Download PDFInfo
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Abstract
本实用新型涉及一种储能电站的热管理机组,包括机架和至少两组热管理单元;热管理单元:压缩机、液冷冷凝器、节流装置、电池换热器和压缩机依次连接成冷媒循环回路,第一四通阀的四个口分别与冷却液进水支管、液冷冷凝器的冷却液进口、电池换热器的冷却液进口和散热器的冷却液出口连接,第二四通阀的四个口分别与液冷冷凝器的冷却液出口、第一水泵的进口、第二水泵的进口和电池换热器的冷却液出口连接,第一水泵的出口与散热器的冷却液进口连接,第二水泵的出口与冷却液出水支管连接;热管理单元可拆卸设在机架上,冷却液进水支管通过冷却液进水总管与储能电站的冷却液出口连接,冷却液出水支管通过冷却液出水总管与储能电站的冷却液进口连接。
The utility model relates to a thermal management unit of an energy storage power station, comprising a frame and at least two groups of thermal management units; the thermal management unit: a compressor, a liquid-cooled condenser, a throttling device, a battery heat exchanger and a compressor are sequentially connected To form a refrigerant circulation loop, the four ports of the first four-way valve are respectively connected with the coolant inlet branch pipe, the coolant inlet of the liquid-cooled condenser, the coolant inlet of the battery heat exchanger, and the coolant outlet of the radiator. The four ports of the four-way valve are respectively connected to the coolant outlet of the liquid-cooled condenser, the inlet of the first water pump, the inlet of the second water pump, and the coolant outlet of the battery heat exchanger, and the outlet of the first water pump is connected to the coolant of the radiator. The outlet of the second water pump is connected to the coolant outlet branch pipe; the thermal management unit is detachably installed on the frame, and the coolant inlet branch pipe is connected to the coolant outlet of the energy storage power station through the coolant inlet main pipe. The outlet branch pipe is connected with the coolant inlet of the energy storage power station through the coolant outlet main pipe.
Description
技术领域technical field
本实用新型属于储能电站的热管理系统技术领域,尤其涉及一种储能电站的热管理机组。The utility model belongs to the thermal management system technical field of an energy storage power station, in particular to a thermal management unit of an energy storage power station.
背景技术Background technique
储能电站通过电化学电池或电磁能量存储介质进行可循环电能存储、转换及释放的设备系统。电化学储能电站是通过化学反应进行电池正负极的充电和放电实现能量的转换。当前我国储能行业蓬勃发展,但电池对工作环境要求较高,所以储能电站的电池热管理优化问题亟需解决;目前储能电站的电池热管理主要根据储能电站的制冷需求定制专用的冷却机柜,其存在以下缺陷:1.现有的冷却机柜的体积大,成本高;2.现有的冷却机柜是在储能电站现场由零部件组装完成生产,产品的一致性差,产品的稳定性不能保证;3.冷却机柜出现质量问题后,储能电站就不能使用,需维修好冷却机柜后再重启储能电站,并且冷却机柜维修比较麻烦。Energy storage power station is an equipment system that stores, converts and releases recyclable electrical energy through electrochemical cells or electromagnetic energy storage media. The electrochemical energy storage power station realizes energy conversion by charging and discharging the positive and negative electrodes of the battery through chemical reactions. At present, my country's energy storage industry is booming, but batteries have high requirements on the working environment, so the battery thermal management optimization problem of energy storage power stations needs to be solved urgently; at present, the battery thermal management of energy storage power stations is mainly customized according to the cooling requirements of energy storage power stations. The cooling cabinet has the following defects: 1. The existing cooling cabinet is large in size and high in cost; 2. The existing cooling cabinet is produced by assembling components at the energy storage power station site, and the product consistency is poor and the product is stable 3. After the cooling cabinet has quality problems, the energy storage power station cannot be used, and the energy storage power station needs to be repaired after the cooling cabinet is repaired, and the maintenance of the cooling cabinet is troublesome.
实用新型内容Utility model content
为解决现有技术存在的储能电站的电池热管理系统的体积大、现场组装和维修麻烦的问题,本实用新型提供一种储能电站的热管理机组。In order to solve the problems of large volume and troublesome on-site assembly and maintenance of the battery thermal management system of the energy storage power station in the prior art, the utility model provides a thermal management unit of the energy storage power station.
为解决上述技术问题,本实用新型所采用的技术方案如下,一种储能电站的热管理机组,包括机架、冷却液进水总管、冷却液出水总管和至少两组热管理单元,所述热管理单元包括壳体,以及设置在壳体上的压缩机、液冷冷凝器、节流装置、电池换热器、散热风扇、散热器、第一四通阀、第二四通阀、第一水泵、第二水泵、冷却液进水支管和冷却液出水支管,所述散热风扇用于给散热器散热;所述压缩机、液冷冷凝器、节流装置、电池换热器和压缩机依次连接形成冷媒循环回路;所述第一四通阀的四个口分别与冷却液进水支管、液冷冷凝器的冷却液进口、电池换热器的冷却液进口和散热器的冷却液出口连接;所述第二四通阀的四个口分别与液冷冷凝器的冷却液出口、第一水泵的进口、第二水泵的进口和电池换热器的冷却液出口连接;所述第一水泵的出口与散热器的冷却液进口连接,所述第二水泵的出口与冷却液出水支管连接;In order to solve the above-mentioned technical problems, the technical scheme adopted by the utility model is as follows. A heat management unit of an energy storage power station includes a frame, a coolant inlet main pipe, a coolant outlet water main pipe and at least two sets of heat management units. The thermal management unit includes a casing, and a compressor, a liquid-cooled condenser, a throttling device, a battery heat exchanger, a cooling fan, a radiator, a first four-way valve, a second four-way valve, and a second four-way valve arranged on the casing. A water pump, a second water pump, a coolant inlet branch pipe and a coolant outlet branch pipe, the cooling fan is used to dissipate heat for the radiator; the compressor, liquid-cooled condenser, throttling device, battery heat exchanger and compressor The four ports of the first four-way valve are respectively connected with the coolant inlet branch pipe, the coolant inlet of the liquid-cooled condenser, the coolant inlet of the battery heat exchanger, and the coolant outlet of the radiator. connection; the four ports of the second four-way valve are respectively connected with the coolant outlet of the liquid-cooled condenser, the inlet of the first water pump, the inlet of the second water pump and the coolant outlet of the battery heat exchanger; the first The outlet of the water pump is connected to the coolant inlet of the radiator, and the outlet of the second water pump is connected to the coolant outlet branch pipe;
至少两组所述热管理单元均可拆卸的设置在机架上,所述冷却液进水支管与冷却液进水总管连接,所述冷却液出水支管与冷却液出水总管连接;所述冷却液进水总管与储能电站的冷却液出口连接,所述冷却液出水总管与储能电站的冷却液进口连接。At least two groups of thermal management units can be detachably arranged on the frame, the coolant inlet branch pipe is connected to the coolant inlet main pipe, and the coolant outlet branch pipe is connected to the coolant outlet main pipe; the coolant The main water inlet pipe is connected to the cooling liquid outlet of the energy storage power station, and the cooling liquid outlet main pipe is connected to the cooling liquid inlet of the energy storage power station.
作为优选,所述机架上设置有补液水壶,所述补液水壶与冷却液进水总管连接,所述补液水壶用于给该热管理机组补充冷却液。有效延长冷却液的使用寿命,确保冷却液的使用效果,减少向该热管理机组补充冷却液的操作,降低维护成本。Preferably, a rehydration kettle is provided on the frame, and the rehydration kettle is connected to the coolant inlet main pipe, and the refill kettle is used to supplement the cooling liquid for the thermal management unit. Effectively extend the service life of the coolant, ensure the effectiveness of the use of the coolant, reduce the operation of replenishing the coolant to the thermal management unit, and reduce maintenance costs.
作为优选,所述机架从下至上依次设置有多个支撑板,相邻所述支撑板之间形成安装空间,至少两组所述热管理单元从下至上依次可拆卸的设置在对应的安装空间内,所述补液水壶设置在机架的顶部。该热管理机组的空间布局合理可靠,可减少占地面积,且便于热管理单元的装卸。Preferably, the frame is sequentially provided with a plurality of support plates from bottom to top, an installation space is formed between adjacent support plates, and at least two groups of the thermal management units are detachably arranged on corresponding mounting plates from bottom to top. In the space, the rehydration water bottle is arranged on the top of the rack. The space layout of the thermal management unit is reasonable and reliable, the occupied area can be reduced, and the thermal management unit is convenient for loading and unloading.
作为优选,所述热管理单元的数量为4组。根据客户的制冷需求将小的平台化的热管理单元进行组合从而满足客户的需求,4组热管理单元的数量设置合理,便于热管理单元的装卸,当维护一组热管理单元时,其余三组热管理单元满载运行,确保该热管理机组不停机正常运行。Preferably, the number of the thermal management units is 4 groups. Combine small platform thermal management units according to customer cooling requirements to meet customer needs. The number of 4 groups of thermal management units is set reasonably, which is convenient for loading and unloading of thermal management units. When maintaining a group of thermal management units, the remaining three The thermal management unit of the group runs at full load to ensure the normal operation of the thermal management unit without stopping.
进一步地,所述壳体包括底板和位于底板四周的网板,四周的所述网板围合成容纳空间,所述散热风扇位于容纳空间的外部,所述压缩机、液冷冷凝器、节流装置、电池换热器、散热器、第一四通阀、第二四通阀、第一水泵和第二水泵均位于容纳空间的内部,所述冷却液进水支管和冷却液出水支管从容纳空间的内部延伸至外部。便于热管理单元的集成化,以及便于热管理单元与外界热交换。Further, the housing includes a bottom plate and a mesh plate located around the bottom plate, the surrounding mesh plates form an accommodation space, the cooling fan is located outside the accommodation space, the compressor, liquid-cooled condenser, throttling The device, the battery heat exchanger, the radiator, the first four-way valve, the second four-way valve, the first water pump and the second water pump are all located inside the accommodation space, and the coolant inlet branch pipe and the coolant outlet branch pipe are connected from the accommodation space. The interior of the space extends to the exterior. It facilitates the integration of the thermal management unit and the heat exchange between the thermal management unit and the outside.
进一步地,所述热管理单元还包括冷媒流道板和冷却液流道板,所述冷媒流道板用于将液冷冷凝器的冷媒出口与节流装置的进口连接,以及节流装置的出口与电池换热器的冷媒进口连接,所述液冷冷凝器、节流装置和电池换热器集成装配在冷媒流道板上;所述冷却液流道板用于将第一四通阀对应的两个口分别与液冷冷凝器的冷却液进口和电池换热器的冷却液进口连接,以及所述第二四通阀的四个口分别与液冷冷凝器的冷却液出口、第一水泵的进口、第二水泵的进口和电池换热器的冷却液出口连接,所述第一水泵、第二水泵、第一四通阀和第二四通阀集成装配在冷却液流道板上。冷媒侧和冷却液侧均采用集成式结构,集成式结构布局合理紧凑,省去了集成件之间连接的管路,节省空间,且方便生产组装,降低成本。Further, the thermal management unit also includes a refrigerant flow channel plate and a coolant flow channel plate, the refrigerant flow channel plate is used to connect the refrigerant outlet of the liquid-cooled condenser with the inlet of the throttling device, and the throttling device The outlet is connected to the refrigerant inlet of the battery heat exchanger, and the liquid-cooled condenser, throttling device and battery heat exchanger are integrated on the refrigerant flow channel plate; the coolant flow channel plate is used to connect the first four-way valve The corresponding two ports are respectively connected to the cooling liquid inlet of the liquid-cooled condenser and the cooling liquid inlet of the battery heat exchanger, and the four ports of the second four-way valve are respectively connected to the cooling liquid outlet of the liquid-cooled condenser and the second four-way valve. The inlet of the first water pump, the inlet of the second water pump are connected to the coolant outlet of the battery heat exchanger, and the first water pump, the second water pump, the first four-way valve and the second four-way valve are integrally assembled on the coolant flow channel plate superior. Both the refrigerant side and the coolant side adopt an integrated structure. The integrated structure has a reasonable and compact layout, eliminating the need for pipelines connected between integrated parts, saving space, facilitating production and assembly, and reducing costs.
进一步地,所述压缩机的出气口通过冷媒管与液冷冷凝器的冷媒进口连接,所述电池换热器的冷媒出口通过冷媒管与压缩机的进气口连接;所述散热器的冷却液进口通过水管和/或通过所述的冷却液流道板与第一水泵的出口连接,所述散热器的冷却液出口通过水管和/或通过所述的冷却液流道板与第一四通阀的进口连接。压缩机和散热器在热管理单元的连接方式简单可靠,便于热管理单元的装配,且成本较低。Further, the air outlet of the compressor is connected to the refrigerant inlet of the liquid-cooled condenser through a refrigerant pipe, and the refrigerant outlet of the battery heat exchanger is connected to the air inlet of the compressor through a refrigerant pipe; the cooling of the radiator The liquid inlet is connected to the outlet of the first water pump through the water pipe and/or through the cooling liquid flow channel plate, and the cooling liquid outlet of the radiator is connected to the first four pumps through the water pipe and/or through the cooling liquid flow channel plate. Inlet connection to the through valve. The connection mode of the compressor and the radiator to the heat management unit is simple and reliable, which facilitates the assembly of the heat management unit and has low cost.
作为优选,所述液冷冷凝器为水冷冷凝器;所述散热器为翅片散热器;所述散热风扇为电子风扇;所述第一四通阀和第二四通阀均为电子四通阀,所述压缩机为电动压缩机。选用水冷冷凝器确保冷却液和冷媒的换热效果;选用翅片散热器确保热管理单元与外界热量的换热效果;选用电子风扇、电子四通阀和电动压缩机,便于热管理单元的制冷模式、制热模式和自然风冷却模式的控制与调节。Preferably, the liquid-cooled condenser is a water-cooled condenser; the radiator is a fin radiator; the cooling fan is an electronic fan; the first four-way valve and the second four-way valve are electronic four-way valve, and the compressor is an electric compressor. The water-cooled condenser is selected to ensure the heat exchange effect of the coolant and the refrigerant; the finned radiator is selected to ensure the heat exchange effect between the heat management unit and the external heat; the electronic fan, electronic four-way valve and electric compressor are selected to facilitate the cooling of the heat management unit Control and regulation of heating mode, heating mode and natural air cooling mode.
有益效果:Beneficial effect:
1、本实用新型的储能电站的热管理机组,可以先在生产车间的流水线上完成各组热管理单元的组装和性能检测,确保组装的精度、一致性和稳定性,确保热管理单元的整体质量,再在储能电站的现场完成机架的组装,以及各组热管理单元安装至机架上,现场组装简单便捷,大幅降低组装难度,减少组装工时,降低生产成本;1. The thermal management unit of the energy storage power station of the present utility model can first complete the assembly and performance testing of each group of thermal management units on the assembly line of the production workshop to ensure the accuracy, consistency and stability of the assembly, and ensure the thermal management units. The overall quality, and then complete the assembly of the rack at the site of the energy storage power station, and install each group of thermal management units on the rack. The on-site assembly is simple and convenient, which greatly reduces the difficulty of assembly, reduces assembly man-hours, and reduces production costs;
2、本实用新型的储能电站的热管理机组,如果有热管理单元出现问题,可以停止相应的热管理单元,其余正常的热管理单元可以全负荷工作,确保储能电站的正常运转不停机,且出现问题的热管理单元以拆除零部件维修也可以直接更换整个热管理单元,方便省事;2. For the thermal management unit of the energy storage power station of the present invention, if there is a problem with the thermal management unit, the corresponding thermal management unit can be stopped, and the rest of the normal thermal management units can work at full load to ensure the normal operation of the energy storage power station without stopping , and the problematic thermal management unit can be repaired by removing the parts, or the entire thermal management unit can be directly replaced, which is convenient and trouble-free;
3、本实用新型的储能电站的热管理机组,集成式平台化的热管理单元,能急剧缩短后续新项目的开发周期,降低总成产品开发费用;3. The thermal management unit of the energy storage power station of the utility model, the integrated platform thermal management unit, can drastically shorten the development cycle of subsequent new projects and reduce the development cost of the assembly product;
4、本实用新型的储能电站的热管理机组,散热器中的冷却液从外界环境吸收热量,冷却液再通过液冷冷凝器与冷媒进行热量交换,这样极大的减少冷媒的使用量,降低成本,减少冷媒加注时间;制热模式是利用冷却液通过散热器从外界吸收热量,极大的降低结霜现象的发生,确保在外界环境温度低,湿度高的工况下电池的正常使用,提高电池的使用寿命;在外界环境温度不高但储能电站有制冷需求时,该热管理机组可以进入自然风冷却模式,冷媒侧不工作,通过风冷散热器冷却液的方式给储能电站散热,在春秋季节大幅度减少压缩机工作时间,增加压缩机寿命,节减能源损耗,降低产品使用成本;通过控制第一四通阀和第二四通阀,即可实现该热管理机组的制冷模式、制热模式和自然风冷却模式之间的转换,便捷智能。4. In the heat management unit of the energy storage power station of the present utility model, the coolant in the radiator absorbs heat from the external environment, and the coolant then exchanges heat with the refrigerant through the liquid-cooled condenser, which greatly reduces the amount of refrigerant used. Reduce costs and reduce refrigerant filling time; the heating mode uses the coolant to absorb heat from the outside through the radiator, which greatly reduces the occurrence of frosting and ensures the normal operation of the battery under low ambient temperature and high humidity conditions. Use to improve the service life of the battery; when the external environment temperature is not high but the energy storage power station has a cooling demand, the thermal management unit can enter the natural wind cooling mode, the refrigerant side does not work, and the cooling liquid of the air-cooled radiator is supplied to the storage It can greatly reduce the working time of the compressor in spring and autumn, increase the life of the compressor, save energy loss, and reduce the cost of product use; by controlling the first four-way valve and the second four-way valve, the heat management unit can be realized The switch between cooling mode, heating mode and natural air cooling mode is convenient and intelligent.
5、本实用新型的储能电站的热管理机组,集成化程度高,热管理单元的换热效率高,大大缩减了该热管理机组的体积和占地面积。5. The thermal management unit of the energy storage power station of the present utility model has a high degree of integration, and the heat exchange efficiency of the thermal management unit is high, which greatly reduces the volume and occupied area of the thermal management unit.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention , for those skilled in the art, other drawings can also be obtained according to these drawings on the premise of not paying creative work.
图1是本实用新型储能电站的热管理机组的立体结构示意图;Fig. 1 is a schematic diagram of the three-dimensional structure of the thermal management unit of the energy storage power station of the present invention;
图2是本实用新型储能电站的热管理机组的另一角度立体结构示意图;Fig. 2 is another perspective schematic diagram of the thermal management unit of the energy storage power station of the present invention;
图3是本实用新型的热管理单元的立体结构示意图;Fig. 3 is a schematic diagram of the three-dimensional structure of the thermal management unit of the present invention;
图4是本实用新型的热管理单元的制冷模式的原理示意图;Fig. 4 is a schematic diagram of the principle of the refrigeration mode of the thermal management unit of the present invention;
图5是本实用新型的热管理单元的制热模式的原理示意图;Fig. 5 is a schematic diagram of the principle of the heating mode of the thermal management unit of the present invention;
图6是本实用新型的热管理单元的自然风冷却模式的原理示意图;Fig. 6 is a schematic diagram of the principle of the natural wind cooling mode of the thermal management unit of the present invention;
图中:1、机架,1-1、支撑板,2,冷却液进水总管,3、冷却液出水总管,4、热管理单元、4-1、壳体,4-1-1、底板,4-1-2、网板,4-2、压缩机,4-3、液冷冷凝器,4-4、节流装置,4-5、电池换热器,4-6、散热风扇,4-7、散热器,4-8、第一四通阀,4-9、第二四通阀,4-10、第一水泵,4-11、第二水泵,4-12、冷却液进水支管,4-13、冷却液出水支管,4-14、冷媒管,4-15、水管,4-16、冷媒流道板,4-17、冷却液流道板,5、补液水壶。In the figure: 1. Frame, 1-1. Support plate, 2. Coolant water inlet main pipe, 3. Coolant water outlet main pipe, 4. Thermal management unit, 4-1, shell, 4-1-1, bottom plate , 4-1-2, mesh plate, 4-2, compressor, 4-3, liquid-cooled condenser, 4-4, throttling device, 4-5, battery heat exchanger, 4-6, cooling fan, 4-7, radiator, 4-8, first four-way valve, 4-9, second four-way valve, 4-10, first water pump, 4-11, second water pump, 4-12, coolant inlet Water branch pipe, 4-13, coolant outlet branch pipe, 4-14, refrigerant pipe, 4-15, water pipe, 4-16, refrigerant flow channel plate, 4-17, coolant flow channel plate, 5, rehydration kettle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本实用新型及其应用或使用的任何限制。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. The following description of at least one exemplary embodiment is merely illustrative in nature, and in no way serves as any limitation of the invention and its application or use. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
如图1~6所示,一种储能电站的热管理机组,包括机架1、冷却液进水总管2、冷却液出水总管3和至少两组热管理单元4,所述热管理单元4包括壳体4-1,以及设置在壳体4-1上的压缩机4-2、液冷冷凝器4-3、节流装置4-4、电池换热器4-5、散热风扇4-6、散热器4-7、第一四通阀4-8、第二四通阀4-9、第一水泵4-10、第二水泵4-11、冷却液进水支管4-12和冷却液出水支管4-13,所述散热风扇4-6用于给散热器4-7散热;所述压缩机4-2、液冷冷凝器4-3、节流装置4-4、电池换热器4-5和压缩机4-2依次连接形成冷媒循环回路;所述第一四通阀4-8的四个口分别与冷却液进水支管4-12、液冷冷凝器4-3的冷却液进口、电池换热器4-5的冷却液进口和散热器4-7的冷却液出口连接;所述第二四通阀4-9的四个口分别与液冷冷凝器4-3的冷却液出口、第一水泵4-10的进口、第二水泵4-11的进口和电池换热器4-5的冷却液出口连接;所述第一水泵4-10的出口与散热器4-7的冷却液进口连接,所述第二水泵4-11的出口与冷却液出水支管4-13连接;至少两组所述热管理单元4均可拆卸的设置在机架1上,所述冷却液进水支管4-12与冷却液进水总管2连接,所述冷却液出水支管4-13与冷却液出水总管3连接;所述冷却液进水总管2与储能电站的冷却液出口连接,所述冷却液出水总管3与储能电站的冷却液进口连接。As shown in Figures 1 to 6, a heat management unit of an energy storage power station includes a
为了减少向该热管理机组补充冷却液的操作,降低维护成本,在本实施例中,如图1和图2所示,所述机架1上设置有补液水壶5,所述补液水壶5与冷却液进水总管2连接,所述补液水壶5用于给该热管理机组补充冷却液。In order to reduce the operation of replenishing coolant to the thermal management unit and reduce maintenance costs, in this embodiment, as shown in Figures 1 and 2, the
为了该热管理机组的空间布局合理可靠,减少占地面积,且便于热管理单元4的装卸,在本实施例中,如图1和图2所示,所述机架1从下至上依次设置有多个支撑板1-1,相邻所述支撑板1-1之间形成安装空间,至少两组所述热管理单元4从下至上依次可拆卸的设置在对应的安装空间内;所述补液水壶5设置在机架1的顶部。In order to have a reasonable and reliable spatial layout of the thermal management unit, reduce the floor space, and facilitate the assembly and disassembly of the
为了优化热管理单元4,在本实施例中,如图3~6所示,所述壳体4-1包括底板4-1-1和位于底板4-1-1四周的网板4-1-2,四周的所述网板4-1-2围合成容纳空间,所述散热风扇4-6位于容纳空间的外部,所述压缩机4-2、液冷冷凝器4-3、节流装置4-4、电池换热器4-5、散热器4-7、第一四通阀4-8、第二四通阀4-9、第一水泵4-10和第二水泵4-11均位于容纳空间的内部,所述冷却液进水支管4-12和冷却液出水支管4-13从容纳空间的内部延伸至外部;所述热管理单元4还包括冷媒流道板4-16和冷却液流道板4-17,所述冷媒流道板4-16用于将液冷冷凝器4-3的冷媒出口与节流装置4-4的进口连接,以及节流装置4-4的出口与电池换热器4-5的冷媒进口连接,所述液冷冷凝器4-3、节流装置4-4和电池换热器4-5集成装配在冷媒流道板4-16上;所述冷却液流道板4-17用于将第一四通阀4-8对应的两个口分别与液冷冷凝器4-3的冷却液进口和电池换热器4-5的冷却液进口连接,以及所述第二四通阀4-9的四个口分别与液冷冷凝器4-3的冷却液出口、第一水泵4-10的进口、第二水泵4-11的进口和电池换热器4-5的冷却液出口连接,所述第一水泵4-10、第二水泵4-11、第一四通阀4-8和第二四通阀4-9集成装配在冷却液流道板4-17上;所述压缩机4-2的出气口通过冷媒管4-14与液冷冷凝器4-3的冷媒进口连接,所述电池换热器4-5的冷媒出口通过冷媒管4-14与压缩机4-2的进气口连接;所述散热器4-7的冷却液进口通过水管4-15和通过所述的冷却液流道板4-17与第一水泵4-10的出口连接,所述散热器4-7的冷却液出口通过水管4-15和通过所述的冷却液流道板4-17与第一四通阀4-8的进口连接。即冷媒侧和冷却液侧均采用集成式结构,集成式结构布局合理紧凑,省去了集成件之间连接的管路,节省空间,且方便生产组装,降低成本。In order to optimize the thermal management unit 4, in this embodiment, as shown in Figures 3-6, the housing 4-1 includes a bottom plate 4-1-1 and a mesh plate 4-1 located around the bottom plate 4-1-1 -2, the surrounding mesh plates 4-1-2 form an accommodation space, the cooling fan 4-6 is located outside the accommodation space, the compressor 4-2, the liquid-cooled condenser 4-3, the throttling Device 4-4, battery heat exchanger 4-5, radiator 4-7, first four-way valve 4-8, second four-way valve 4-9, first water pump 4-10 and second water pump 4-11 are all located inside the accommodation space, and the coolant inlet branch pipe 4-12 and the coolant outlet branch pipe 4-13 extend from the inside to the outside of the accommodation space; the thermal management unit 4 also includes a refrigerant channel plate 4-16 and Cooling liquid channel plate 4-17, the refrigerant channel plate 4-16 is used to connect the refrigerant outlet of the liquid-cooled condenser 4-3 with the inlet of the throttling device 4-4, and the outlet of the throttling device 4-4 The outlet is connected to the refrigerant inlet of the battery heat exchanger 4-5, and the liquid-cooled condenser 4-3, throttling device 4-4 and battery heat exchanger 4-5 are integrated and assembled on the refrigerant channel plate 4-16; The coolant channel plate 4-17 is used to connect the two ports corresponding to the first four-way valve 4-8 with the coolant inlet of the liquid-cooled condenser 4-3 and the coolant of the battery heat exchanger 4-5 respectively. The inlet is connected, and the four ports of the second four-way valve 4-9 are respectively connected with the coolant outlet of the liquid-cooled condenser 4-3, the inlet of the first water pump 4-10, the inlet of the second water pump 4-11 and The coolant outlet of the battery heat exchanger 4-5 is connected, and the first water pump 4-10, the second water pump 4-11, the first four-way valve 4-8 and the second four-way valve 4-9 are integrally assembled in the cooling On the liquid channel plate 4-17; the air outlet of the compressor 4-2 is connected to the refrigerant inlet of the liquid-cooled condenser 4-3 through the refrigerant pipe 4-14, and the refrigerant outlet of the battery heat exchanger 4-5 Connect with the air inlet of the compressor 4-2 through the refrigerant pipe 4-14; the coolant inlet of the radiator 4-7 passes through the water pipe 4-15 and through the coolant flow channel plate 4-17 and the first The outlet of the water pump 4-10 is connected, and the coolant outlet of the radiator 4-7 is connected with the inlet of the first four-way valve 4-8 through the water pipe 4-15 and the coolant flow channel plate 4-17. That is, both the refrigerant side and the cooling liquid side adopt an integrated structure, and the integrated structure layout is reasonable and compact, eliminating the need for pipelines connected between integrated parts, saving space, facilitating production and assembly, and reducing costs.
为了便于描述和理解,在本实施例中,如图4~6所示,记第一四通阀4-8的四个口分别为A口、B口、C口和D口,第一四通阀4-8的A口与电池换热器4-5的冷却液进口连接,第一四通阀4-8的B口与散热器4-7的冷却液出口连接,第一四通阀4-8的C口与冷却液进水支管4-12连接,第一四通阀4-8的D口与液冷冷凝器4-3的冷却液进口连接;记第二四通阀4-9的四个口分别为A口、B口、C口和D口,所述第二四通阀4-9的A口与电池换热器4-5的冷却液出口连接,所述第二四通阀4-9的B口与第一水泵4-10的进口连接,所述第二四通阀4-9的C口与第二水泵4-11的进口连接,所述第二四通阀4-9的D口与液冷冷凝器4-3的冷却液出口连接。For ease of description and understanding, in this embodiment, as shown in Figures 4-6, the four ports of the first four-way valve 4-8 are respectively A port, B port, C port and D port, and the first four ports Port A of the through valve 4-8 is connected to the coolant inlet of the battery heat exchanger 4-5, port B of the first four-way valve 4-8 is connected to the coolant outlet of the radiator 4-7, and the first four-way valve Port C of 4-8 is connected to the coolant inlet branch pipe 4-12, and port D of the first four-way valve 4-8 is connected to the coolant inlet of the liquid-cooled condenser 4-3; record the second four-way valve 4- The four ports of 9 are A port, B port, C port and D port respectively, and the A port of the second four-way valve 4-9 is connected to the coolant outlet of the battery heat exchanger 4-5, and the second Port B of the four-way valve 4-9 is connected to the inlet of the first water pump 4-10, port C of the second four-way valve 4-9 is connected to the inlet of the second water pump 4-11, and the second four-way Port D of the valve 4-9 is connected with the coolant outlet of the liquid-cooled condenser 4-3.
具体地,在本实施例中,所述液冷冷凝器4-3为水冷冷凝器;所述散热器4-7为翅片散热器;所述散热风扇4-6为电子风扇;所述第一四通阀4-8和第二四通阀4-9均为电子四通阀,所述压缩机4-2为电动压缩机。Specifically, in this embodiment, the liquid-cooled condenser 4-3 is a water-cooled condenser; the radiator 4-7 is a finned radiator; the cooling fan 4-6 is an electronic fan; the second A four-way valve 4-8 and a second four-way valve 4-9 are electronic four-way valves, and the compressor 4-2 is an electric compressor.
本申请是先平台化小的热管理单元4,如每组热管理单元4的制冷量范围为8KW-12KW,制热量范围为4-6KW;再根据客户的制冷需求将小的平台化的热管理单元4进行组合从而满足客户的需求,例如:客户的制冷量需要40KW,则可以用4组热管理单元4组成一个大的热管理机组。本实施例的所述热管理单元4的数量为4组,4组热管理单元4的数量设置合理,当维护一组热管理单元4时,其余三组热管理单元4满载运行,确保该热管理机组不停机正常运行。This application is to first platformize the small
该储能电站的热管理机组的组装过程如下:The assembly process of the thermal management unit of the energy storage power station is as follows:
首先在生产车间完成各组热管理单元4的组装和性能检测,再在储能电站的现场完成机架1的组装,再将补液水壶5安装在机架1的顶部,并将补液水壶5与冷却液进水总管2连接,再将各组的热管理单元4从上至下依次安装至对应的安装空间内,并将冷却液进水支管4-12与冷却液进水总管2连接,以及将冷却液出水支管4-13与冷却液出水总管3连接,再将冷却液进水总管2与储能电站的冷却液出口连接,以及将冷却液出水总管3与储能电站的冷却液进口连接。First complete the assembly and performance testing of each group of
当其中一组热管理单元4需要维护时,其余三组热管理单元4可满载运行,确保该热管理机组不停机正常运行。When one of the
该储能电站的热管理机组的运行模式如下:The operation mode of the thermal management unit of the energy storage power station is as follows:
制冷模式(外界环境温度较高时,比如20-40℃):当储能电站有制冷需求时该热管理机组进入制冷模式,运行工况如下:第一四通阀4-8与第二四通阀4-9运行到图4所示位置,冷媒(低温低压气体)由压缩机4-2加压后(冷媒为高温高压气体)进入液冷冷凝器4-3,将热量传递给液冷冷凝器4-3的冷却液后冷媒(高温高压液体)再流入节流装置4-4进行节流降压(冷媒为低温低压气液两相混合体),再进入电池换热器4-5中吸收电池换热器4-5的冷却液的热量,冷媒(冷媒为低温低压气体)再进入压缩机4-2中再被加压,从而完成了冷媒侧的循环;在液冷冷凝器4-3中被加热的冷却液经过第二四通阀4-9的D口和B口进入第一水泵4-10,通过第一水泵4-10进入散热器4-7中,中温冷却液通过散热器4-7的扁管和翅片与散热风扇4-6作用将热量传递给外界的空气,被降温的冷却液再通过第一四通阀4-8的B口和D口进入液冷冷凝器4-3中吸收热量,这样冷却液就完成在外界环境中散热的任务;在电池换热器4-5中被降温的冷却液经过第二四通阀4-9的A口和C口进入第二水泵4-11中,再通过第二水泵4-11依次流入冷却液出水支管4-13、冷却液出水总管3和储能电站的冷却液进口给储能电站散热,吸收热量后的冷却液从储能电站的冷却液出口流出,再流经第一四通阀4-8的C口和A口进入电池换热器4-5中被冷媒冷却,这样冷却液就完成给储能电站散热的任务;Cooling mode (when the external ambient temperature is high, such as 20-40°C): When the energy storage power station has a cooling demand, the thermal management unit enters the cooling mode, and the operating conditions are as follows: the first four-way valve 4-8 and the second four-way valve The through valve 4-9 moves to the position shown in Figure 4, and the refrigerant (low-temperature and low-pressure gas) is pressurized by the compressor 4-2 (the refrigerant is a high-temperature and high-pressure gas) and enters the liquid-cooled condenser 4-3 to transfer heat to the liquid-cooled condenser. After the cooling liquid of the condenser 4-3, the refrigerant (high-temperature and high-pressure liquid) flows into the throttling device 4-4 for throttling and pressure reduction (the refrigerant is a low-temperature and low-pressure gas-liquid two-phase mixture), and then enters the battery heat exchanger 4-5 Absorb the heat of the coolant in the battery heat exchanger 4-5, and the refrigerant (refrigerant is a low-temperature and low-pressure gas) enters the compressor 4-2 and is pressurized, thereby completing the cycle on the refrigerant side; in the liquid-cooled
制热模式(外界环境温度较低时,比如-30-5℃):当储能电站有加热需求时该热管理机组进入制热模式,运行工况如下:第一四通阀4-8与第二四通阀4-9运行到图5所示位置,冷媒侧的循环同上述制冷模式,不再赘述;冷却液侧的循环如下:在液冷冷凝器4-3中吸收热量的冷却液经过第二四通阀4-9的D口和C口进入第二水泵4-11中,再通过第二水泵4-11依次流入冷却液出水支管4-13、冷却液出水总管3和储能电站的冷却液进口给储能电站加热,释放热量后的冷却液从储能电站的冷却液出口流出,再流经第一四通阀4-8的C口和D口进入液冷冷凝器4-3中吸收热量,这样冷却液就完成给储能电站加热的任务;电池换热器4-5中被降温的冷却液经过第二四通阀4-9的A口和B口流入到第一水泵4-10,再通过第一水泵4-10进入散热器4-7,低温冷却液通过散热器4-7中的扁管和翅片与散热风扇4-6的作用从外界的空气中吸收热量,吸收热量后的冷却液再通过第一四通阀4-8的B口和A口进入电池换热器4-5中将热量传递给冷媒,这样冷却液就完成从外界环境中吸热的任务;Heating mode (when the external ambient temperature is low, such as -30-5°C): When the energy storage power station has a heating demand, the thermal management unit enters the heating mode, and the operating conditions are as follows: the first four-way valve 4-8 and The second four-way valve 4-9 operates to the position shown in Figure 5, and the circulation on the refrigerant side is the same as the above-mentioned refrigeration mode, and will not be repeated; the circulation on the cooling liquid side is as follows: the cooling liquid that absorbs heat in the liquid-cooled condenser 4-3 Enter the second water pump 4-11 through the D port and C port of the second four-way valve 4-9, and then flow into the coolant outlet branch pipe 4-13, the coolant outlet main pipe 3 and the energy storage through the second water pump 4-11 in sequence The coolant inlet of the power station heats the energy storage power station, and the coolant after releasing heat flows out from the coolant outlet of the energy storage power station, and then flows through ports C and D of the first four-way valve 4-8 and enters the liquid-cooled condenser 4 -3 to absorb heat, so that the cooling liquid completes the task of heating the energy storage power station; the cooled cooling liquid in the battery heat exchanger 4-5 flows into the second four-way valve 4-9 through A port and B port of the second four-way valve 4-9 A water pump 4-10 enters the radiator 4-7 through the first water pump 4-10, and the low-temperature coolant passes through the flat tubes and fins in the radiator 4-7 and the effect of the cooling fan 4-6 from the outside air. After absorbing the heat, the coolant after absorbing the heat enters the battery heat exchanger 4-5 through the ports B and A of the first four-way valve 4-8 to transfer the heat to the refrigerant, so that the coolant is completely absorbed from the external environment. hot task;
自然风冷却模式(外界环境温度适宜时,比如:5-20℃):当储能电站有散热需求且外界环境温度较低的情况下该热管理机组进入自然风冷却模式,第一四通阀4-8与第二四通阀4-9运行到图6所示位置,冷媒侧不工作;从储能电站的冷却液出口流出的中温冷却液依次流经冷却液进水总管2、冷却液进水支管4-12和第一四通阀4-8的C口和A口后进入电池换热器4-5,再流经第二四通阀4-9的A口和B口后通过第一水泵4-10进入散热器4-7,中温冷却液通过散热器4-7中的扁管和翅片与散热风扇4-6的作用将热量传递给外界的空气,被降温的冷却液经过第一四通阀4-8的B口和D口后流入液冷冷凝器4-3,再通过第二四通阀4-9的D口和C口进入第二水泵4-11,再依次经冷却液出水支管4-13、冷却液出水总管3流入储能电站的冷却液进口,冷却液从储能电站中吸收热量后再流出,这样就完成给电池散热的任务。Natural air cooling mode (when the external ambient temperature is suitable, such as: 5-20°C): When the energy storage power station has cooling requirements and the external ambient temperature is low, the thermal management unit enters the natural air cooling mode, and the first four-way valve 4-8 and the second four-way valve 4-9 run to the position shown in Figure 6, and the refrigerant side does not work; the medium-temperature coolant flowing out from the coolant outlet of the energy storage power station flows through the coolant inlet main pipe 2, coolant The water inlet branch pipe 4-12 and the C port and A port of the first four-way valve 4-8 enter the battery heat exchanger 4-5, and then flow through the A port and B port of the second four-way valve 4-9 and pass through The first water pump 4-10 enters the radiator 4-7, and the medium-temperature coolant transfers heat to the outside air through the flat tubes and fins in the radiator 4-7 and the cooling fan 4-6, and the cooled coolant After passing through the B port and the D port of the first four-way valve 4-8, it flows into the liquid-cooled condenser 4-3, and then enters the second water pump 4-11 through the D port and the C port of the second four-way valve 4-9, and then flows into the second water pump 4-11. The coolant flows into the coolant inlet of the energy storage power station through the coolant outlet branch pipe 4-13 and the coolant outlet main pipe 3 in turn, and the coolant absorbs heat from the energy storage power station and then flows out, thus completing the task of cooling the battery.
以上,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field is within the technical scope disclosed by the utility model. Any equivalent replacement or change of the technical solution and the concept of the utility model shall fall within the scope of protection of the utility model.
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| CN115621616B (en) * | 2022-10-31 | 2025-08-15 | 常州天目智能科技有限公司 | Thermal management unit of energy storage power station |
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