CN218796503U - Magnetic cleaning device for carbon black production - Google Patents
Magnetic cleaning device for carbon black production Download PDFInfo
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- CN218796503U CN218796503U CN202223242157.4U CN202223242157U CN218796503U CN 218796503 U CN218796503 U CN 218796503U CN 202223242157 U CN202223242157 U CN 202223242157U CN 218796503 U CN218796503 U CN 218796503U
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- 239000006229 carbon black Substances 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000004140 cleaning Methods 0.000 title claims description 95
- 239000000428 dust Substances 0.000 claims abstract description 42
- 230000005389 magnetism Effects 0.000 claims abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 30
- 229910052742 iron Inorganic materials 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 4
- 230000004630 mental health Effects 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002411 adverse Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及炭黑生产清磁技术领域,尤其是指一种炭黑生产用清磁装置。The utility model relates to the technical field of magnetic cleaning for carbon black production, in particular to a magnetic cleaning device for carbon black production.
背景技术Background technique
炭黑在生产过程中对管线以及设备腐蚀产生铁屑,铁屑对炭黑质量以及内在品质产生不利影响,因此需用磁棒对炭黑中的铁屑进行吸附清除,以提高炭黑的质量以及内在品质,磁棒吸附工作一定的时间后,经常需要对磁棒上的铁屑进行清理;Carbon black corrodes pipelines and equipment during the production process and produces iron filings, which have an adverse effect on the quality and intrinsic quality of carbon black. Therefore, it is necessary to use a magnetic rod to absorb and remove iron filings in carbon black to improve the quality of carbon black. As well as the internal quality, after a certain period of magnetic rod adsorption, it is often necessary to clean up the iron filings on the magnetic rod;
现有清理磁棒的方式大多是将磁棒从清磁装置中取出,然后将吸附于磁棒上的铁屑加以清除,这种清磁方式需要反复拆卸和安装磁棒,导致清磁工作不够方便快捷,而且磁棒在清理过程中会产生大量的炭黑粉尘,若不对炭黑粉尘进行有效的收集处理,且缺少对磁棒清理时进行防护的措施,炭黑粉尘若直接排放至空气中,炭黑粉尘就会对空气造成污染,导致工作时环境的质量下降,容易对工作人员人身健康造成危害。Most of the existing methods of cleaning the magnetic rods are to take the magnetic rods out of the magnetic cleaning device, and then remove the iron filings adsorbed on the magnetic rods. This method of magnetic cleaning requires repeated disassembly and installation of the magnetic rods, resulting in insufficient cleaning work It is convenient and fast, and a large amount of carbon black dust will be generated during the cleaning process of the magnetic rod. If the carbon black dust is not effectively collected and processed, and there is a lack of protective measures for the magnetic rod cleaning, the carbon black dust will be discharged directly into the air. , carbon black dust will pollute the air, leading to a decline in the quality of the working environment, which is likely to cause harm to the personal health of the staff.
实用新型内容Utility model content
本实用新型是提供一种炭黑生产用清磁装置,利于对方便快捷的清理掉磁棒上的铁屑,且减少炭黑粉尘对空气的污染,保证工作环境质量。The utility model provides a magnetic cleaning device for carbon black production, which is beneficial to conveniently and quickly cleaning iron filings on a magnetic rod, reduces air pollution caused by carbon black dust, and ensures the quality of the working environment.
为了解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种炭黑生产用清磁装置,包括清磁箱和若干根磁棒,所述磁棒均设于所述清磁箱内;A magnetic cleaning device for carbon black production, comprising a magnetic cleaning box and several magnetic rods, the magnetic rods are all arranged in the magnetic cleaning box;
所述清磁箱内顶端设有电震动器,所述电震动器动力端相接有安装板,所述磁棒上端均与所述安装板下端之间固定有固定杆,所述安装板下方设有清磁组件;An electric vibrator is arranged on the inner top of the magnetic cleaning box, and the power end of the electric vibrator is connected with a mounting plate, and a fixed rod is fixed between the upper end of the magnetic bar and the lower end of the mounting plate, and the bottom of the mounting plate Equipped with magnetic cleaning components;
所述清磁箱下端连通有排料管,所述清磁箱外部设有收集组件。The lower end of the magnetic cleaning box is connected with a discharge pipe, and a collecting assembly is arranged outside the magnetic cleaning box.
进一步地,所述清磁箱左下端连通有进料阀,所述清磁箱右上端连通有排气阀。Further, the lower left end of the magnetic cleaning box is connected with a feed valve, and the upper right end of the magnetic cleaning box is connected with an exhaust valve.
进一步地,所述清磁箱上端固定有转动电机,所述转动电机动力端相接有往下转动贯穿进所述清磁箱内的转动轴,所述转动轴下端固定于所述电震动器上端。Further, the upper end of the magnetic cleaning box is fixed with a rotating motor, and the power end of the rotating motor is connected with a rotating shaft that rotates downward and penetrates into the magnetic cleaning box, and the lower end of the rotating shaft is fixed on the electric vibrator upper end.
进一步地,所述清磁组件包括清磁板、往复电机、丝杆、半环形清磁块及若干块海绵刷,所述清磁板设于所述安装板下端,所述往复电机固定于所述安装板下端中部,所述丝杆相接于所述往复电机动力端且往下螺纹贯穿过所述清磁板,所述清磁箱内壁下端固定有支撑杆,所述丝杆下端转动连接与所述支撑杆上端。Further, the magnetic cleaning assembly includes a magnetic cleaning plate, a reciprocating motor, a screw rod, a semi-circular magnetic cleaning block and several sponge brushes, the magnetic cleaning plate is arranged at the lower end of the mounting plate, and the reciprocating motor is fixed on the The middle part of the lower end of the mounting plate, the screw rod is connected to the power end of the reciprocating motor and threaded downwards through the magnetic cleaning plate, the lower end of the inner wall of the magnetic cleaning box is fixed with a support rod, and the lower end of the screw rod is rotatably connected with the upper end of the support rod.
进一步地,所述清磁板贯通有若干个通孔,若干个所述通孔一一与若干根所述磁棒上下对应,若干根所述固定杆一一往下穿插过若干个所述通孔。Further, the magnetic cleaning plate is penetrated with several through holes, and the several through holes correspond to the upper and lower sides of the several magnetic rods, and the several fixed rods are inserted through the several through holes one by one. hole.
进一步地,所述半环形清磁块位于每个所述通孔的内壁左右端均相接有一块,相邻两块所述半环形清磁块组合成圆形,所述海绵刷均相接于所述半环形清磁块内壁,所述半环形清磁块的内壁与所述磁棒的外壁相契合。Further, one piece of the semi-annular magnetic cleaning block is located at the left and right ends of the inner wall of each through hole, and two adjacent semi-annular magnetic cleaning blocks are combined to form a circle, and the sponge brushes are all connected to each other. On the inner wall of the semi-annular magnetic cleaning block, the inner wall of the semi-annular magnetic cleaning block matches the outer wall of the magnetic bar.
进一步地,所述收集组件包括吸尘器、吸尘管及吸料阀,所述吸尘器固定于所述清磁箱右端,所述吸尘管一端连通于所述吸尘器吸尘口,所述吸料阀连通于所述吸尘管另一端,所述排料管右端与所述吸料阀连通,所述排料管下端连通有排料阀。Further, the collection assembly includes a vacuum cleaner, a dust suction pipe and a material suction valve, the vacuum cleaner is fixed on the right end of the magnetic cleaning box, one end of the dust suction tube is connected to the suction port of the vacuum cleaner, and the material suction valve It communicates with the other end of the dust suction pipe, the right end of the discharge pipe communicates with the suction valve, and the lower end of the discharge pipe communicates with a discharge valve.
本实用新型的有益效果:The beneficial effects of the utility model:
1.通过磁棒将炭黑粉尘中的铁屑吸附后,再通过电震动器带动磁棒抖动,利于将粘附在磁棒上的炭黑粉尘抖落下来,且启动吸尘器,然后将清磁箱内的炭黑粉尘吸收掉,从而达到炭黑粉尘与铁屑分离的效果,利于防止炭黑粉尘飘散至空气中的情况发生,减少炭黑粉尘对空气的污染,保证了工作时环境的质量,以免炭黑粉尘对工作人员的身心健康造成危害;1. After the iron filings in the carbon black dust are absorbed by the magnetic rod, the electric vibrator is used to drive the magnetic rod to shake, which is beneficial to shake off the carbon black dust adhering to the magnetic rod, and start the vacuum cleaner, and then clean the magnetic rod The carbon black dust in the box is absorbed, so as to achieve the effect of separating the carbon black dust and iron filings, which is conducive to preventing the carbon black dust from floating into the air, reducing the pollution of the carbon black dust to the air, and ensuring the quality of the working environment , so as to avoid carbon black dust from causing harm to the physical and mental health of the staff;
2.通过设置清磁组件,使清磁板带动半环形清磁块往下移动,从而使半环形清磁块包裹在磁棒外围,半环形清磁块内壁的海绵刷会将磁棒外部吸附的铁屑扫刷清除,因此无需反复拆卸和安装磁棒,使磁棒的清磁操作方便快捷。2. By setting the magnetic cleaning component, the magnetic cleaning plate drives the semi-circular magnetic cleaning block to move down, so that the semi-circular magnetic cleaning block is wrapped around the periphery of the magnetic rod, and the sponge brush on the inner wall of the semi-circular magnetic cleaning block will absorb the outside of the magnetic rod The iron filings are cleaned with a brush, so there is no need to repeatedly disassemble and install the magnetic rod, which makes the cleaning operation of the magnetic rod convenient and quick.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的清磁组件结构示意图;Fig. 2 is a structural schematic diagram of the magnetic cleaning assembly of the present utility model;
图3为本实用新型的A局部放大结构示意图;Fig. 3 is the schematic diagram of partial enlarged structure of A of the present utility model;
图4为本实用新型的半环形清磁块俯视结构示意图。Fig. 4 is a top view structural diagram of the semi-annular magnetic cleaning block of the present invention.
附图标记说明:Explanation of reference signs:
清磁箱1、进料阀2、排气阀3、排料管4、排料阀5、安装板6、磁棒7、转动电机8、转动轴9、电震动器10、清磁板11、固定杆12、通孔13、半环形清磁块14、海绵刷15、吸尘器16、吸尘管17、吸料阀18、往复电机19、丝杆20。
具体实施方式Detailed ways
为了便于本领域技术人员的理解,下面结合实施例与附图对本实用新型作进一步的说明,实施方式提及的内容并非对本实用新型的限定。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the embodiments and accompanying drawings, and the contents mentioned in the implementation modes are not limitations of the utility model.
如图1所示,本实施例中,包括清磁箱1和若干根磁棒7,所述磁棒7均设于所述清磁箱1内,所述清磁箱1内顶端设有电震动器10,所述电震动器10动力端相接有安装板6,所述磁棒7上端均与所述安装板6下端之间固定有固定杆12,所述清磁箱1下端连通有排料管4,所述清磁箱1外部设有收集组件,所述收集组件包括吸尘器16、吸尘管17及吸料阀18,所述吸尘器16固定于所述清磁箱1右端,所述吸尘管17一端连通于所述吸尘器16吸尘口,所述吸料阀18连通于所述吸尘管17另一端,所述排料管4右端与所述吸料阀18连通,所述排料管4下端连通有排料阀5,所述清磁箱1左下端连通有进料阀2,所述清磁箱1右上端连通有排气阀3,所述清磁箱1上端固定有转动电机8,所述转动电机8动力端相接有往下转动贯穿进所述清磁箱1内的转动轴9,所述转动轴9下端固定于所述电震动器10上端。As shown in Fig. 1, in the present embodiment, comprise
通过进料阀2将铁屑和炭黑粉尘混合物排入至清磁箱1内,启动转动电机8且带动转动轴9、电震动器10、安装板6、固定杆12及磁棒7转动,磁棒7会均匀的对炭黑粉尘中的铁屑进行磁吸,磁吸完毕后,关闭转动电机8,接着启动电震动器10带动安装板6、固定杆12及磁棒7抖动,利于将粘附在磁棒7上的炭黑粉尘抖落下来,再打开吸尘器16和吸料阀18,且进料阀2、排料阀5及排气阀3均处于关闭状态,吸尘器16产生的吸力则通过吸料阀18及吸尘管17对清磁箱1内的炭黑粉尘进行吸收,利于方便快捷的将清磁箱1内的炭黑粉尘吸收掉,从而达到炭黑粉尘与铁屑分离的效果,利于对炭黑粉尘进行单独回收,减少炭黑的浪费,且利于防止炭黑粉尘飘散至空气中的情况发生,减少炭黑粉尘对空气的污染,保证了工作时环境的质量,以免炭黑粉尘对工作人员的身心健康造成危害。The mixture of iron filings and carbon black dust is discharged into the
如图1-4所示,本实施例中,所述安装板6下方设有清磁组件,所述清磁组件包括清磁板11、往复电机19、丝杆20、半环形清磁块14及若干块海绵刷15,所述清磁板11设于所述安装板6下端,所述往复电机19固定于所述安装板6下端中部,所述丝杆20相接于所述往复电机19动力端且往下螺纹贯穿过所述清磁板11,所述清磁箱1内壁下端固定有支撑杆,所述丝杆20下端转动连接与所述支撑杆上端,所述清磁板11贯通有若干个通孔13,若干个所述通孔13一一与若干根所述磁棒7上下对应,若干根所述固定杆12一一往下穿插过若干个所述通孔13,所述半环形清磁块14位于每个所述通孔13的内壁左右端均相接有一块,相邻两块所述半环形清磁块14组合成圆形,所述海绵刷15均相接于所述半环形清磁块14内壁,所述半环形清磁块14的内壁与所述磁棒7的外壁相契合。As shown in Figures 1-4, in this embodiment, a magnetic cleaning assembly is provided below the
当需要清理磁棒7外部的铁屑时,通过设置清磁组件,且启动往复电机19带动丝杆20转动,丝杆20会带动清磁板11往下移动,从而使清磁板11带动半环形清磁块14往下移动,且使半环形清磁块14包裹在磁棒7外围,由于海绵刷15柔软且形变能力好,因此海绵刷15受到磁棒7的挤压后会紧贴在磁棒7的外壁,当半环形清磁块14带动海绵刷15下移时,半环形清磁块14内壁的海绵刷15会将磁棒7外部吸附的铁屑往下扫刷清除,在关闭吸尘器16和吸料阀18的前提下,打开排料阀5,铁屑则通过排料阀5排出清磁箱1,因此无需反复拆卸和安装磁棒7,使磁棒7的清磁操作方便快捷。When it is necessary to clean up the iron filings on the outside of the
本实施例中的所有技术特征均可根据实际需要而进行自由组合。All technical features in this embodiment can be freely combined according to actual needs.
上述实施例为本实用新型较佳的实现方案,除此之外,还包括其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation solution of the utility model. In addition, other implementation methods are also included, and any obvious replacement is within the protection scope of the utility model without departing from the concept of the technical solution.
Claims (7)
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Denomination of utility model: A magnetic cleaning device for carbon black production Granted publication date: 20230407 Pledgee: Bank of China Limited Changji Hui Autonomous Prefecture Branch Pledgor: Xinjiang Junyu New Material Technology Co.,Ltd. Registration number: Y2024980052312 |