CN218795265U - An automatic proportioning device for compound fertilizer mixing - Google Patents
An automatic proportioning device for compound fertilizer mixing Download PDFInfo
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Abstract
本实用新型公开了一种复合肥混料用自动配比装置,属于复合肥生产加工技术领域,包括混料筒,所述混料筒的下表面设置有减速电机,所述混料筒的上表面固定安装有两个进料斗,所述混料筒内转动安装有转动轴,所述转动轴的一端与减速电机的输出端固定连接,所述转动轴的外表面固定连接有两个轴套,上方所述轴套的外表面固定连接有连接杆;转动轴转动通过链轮和链条带动两个连接轴转动,两个连接轴转动分别带动两个螺旋进料杆转动,从而可以对下料管内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管,影响原料混合效果,而且可以调节下料速度,使原料混合更加均匀,操作简单,使用方便。
The utility model discloses an automatic proportioning device for compound fertilizer mixing, which belongs to the technical field of compound fertilizer production and processing, and comprises a mixing barrel. Two feeding hoppers are fixedly installed on the surface, and a rotating shaft is installed in the mixing barrel, one end of the rotating shaft is fixedly connected with the output end of the geared motor, and the outer surface of the rotating shaft is fixedly connected with two shafts The outer surface of the shaft sleeve above is fixedly connected with a connecting rod; the rotation of the rotating shaft drives the two connecting shafts to rotate through the sprocket and the chain, and the rotation of the two connecting shafts drives the rotation of the two screw feed rods respectively, so that the lower The raw materials in the feeding tube are stirred and transported to prevent some damp and bonded raw materials from blocking the feeding tube during the feeding process and affecting the mixing effect of raw materials. Moreover, the feeding speed can be adjusted to make the raw materials mix more evenly. It is easy to operate and easy to use.
Description
技术领域technical field
本实用新型属于复合肥生产加工技术领域,具体涉及一种复合肥混料用自动配比装置。The utility model belongs to the technical field of compound fertilizer production and processing, in particular to an automatic proportioning device for compound fertilizer mixing.
背景技术Background technique
复合肥具有养分含量高、副成分少且物理性状好等优点,对于平衡施肥,提高肥料利用率,促进作物的高产稳产有着十分重要的作用,在复合肥的加工生产中常常使用两种或两种以上的营养元素作为原料加工混合而成。Compound fertilizer has the advantages of high nutrient content, less auxiliary components and good physical properties. It plays a very important role in balancing fertilization, improving fertilizer utilization rate, and promoting high and stable yield of crops. Two or two kinds of fertilizers are often used in the processing and production of compound fertilizers. More than one nutrient element is processed and mixed as raw materials.
现有的复合肥混料自动配比装置功能不完善,在将原料按一定比例配合好进行混料操作时,一些原料由于受潮等原因发生粘结会堵塞出料口,影响混料混合效果,而且在对原料上料时原料突然大量集中至下料管处容易造成下料管的堵塞,影响混料操作的顺利进行。The function of the existing compound fertilizer mixing automatic proportioning device is not perfect. When the raw materials are mixed according to a certain ratio for the mixing operation, some raw materials will be blocked due to moisture and other reasons, which will block the discharge port and affect the mixing effect. And when raw material is loaded, raw material is concentrated in a large amount to the feeding pipe place suddenly and easily causes the blockage of feeding pipe, influences the smooth carrying out of mixing operation.
实用新型内容Utility model content
本实用新型的目的在于提供一种复合肥混料用自动配比装置,以解决上述背景技术中提出现有的复合肥混料自动配比装置功能不完善,在将原料按一定比例配合好进行混料操作时,一些原料由于受潮等原因发生粘结会堵塞出料口,影响混料混合效果,而且在对原料上料时原料突然大量集中至下料管处容易造成下料管的堵塞,影响混料操作的顺利进行的问题。The purpose of this utility model is to provide an automatic proportioning device for compound fertilizer mixing, to solve the problem that the existing automatic proportioning device for compound fertilizer in the above-mentioned background technology is not perfect. During the mixing operation, some raw materials will block the discharge port due to damp and other reasons, which will affect the mixing effect. Moreover, when the raw materials are loaded, a large amount of raw materials will suddenly concentrate at the feeding pipe, which will easily cause the blocking of the feeding pipe. Problems that affect the smooth progress of the mixing operation.
为实现上述目的,本实用新型提供如下技术方案:一种复合肥混料用自动配比装置,包括混料筒,所述混料筒的下表面设置有减速电机,所述混料筒的上表面固定安装有两个进料斗,所述混料筒内转动安装有转动轴,所述转动轴的一端与减速电机的输出端固定连接,所述转动轴的外表面固定连接有两个轴套,上方所述轴套的外表面固定连接有连接杆,下方所述轴套的外表面固定连接有刮料板,所述连接杆和刮料板上均安装有若干个搅拌杆,所述转动轴的外表面转动安装有导料盒,所述导料盒的两端均与混料筒固定连接,所述导料盒内设置有传动组件,所述混料筒的上表面正对两个进料斗处均开设有进料口且进料口内固定安装有与进料斗相连通的下料管,所述转动轴的顶端延伸至混料筒外设置有调节组件,所述进料斗内固定安装有两个U形卡块且两个U形卡块相对面之间滑动安装有进料挡板,所述进料挡板的一端延伸至进料斗外固定安装有拉杆,两个所述拉杆的端部连接有同一个连接板,所述混料筒的底部开设有出料口且出料口内固定安装有出料导轨,所述出料导轨延伸至混料筒外设置有控制阀。In order to achieve the above purpose, the utility model provides the following technical solutions: an automatic proportioning device for compound fertilizer mixing, including a mixing cylinder, the lower surface of the mixing cylinder is provided with a deceleration motor, and the upper surface of the mixing cylinder is Two feeding hoppers are fixedly installed on the surface, and a rotating shaft is installed in the mixing barrel, one end of the rotating shaft is fixedly connected with the output end of the geared motor, and the outer surface of the rotating shaft is fixedly connected with two shafts The outer surface of the upper shaft sleeve is fixedly connected with a connecting rod, and the outer surface of the lower shaft sleeve is fixedly connected with a scraper plate, and several stirring rods are installed on the connecting rod and the scraper plate. The outer surface of the rotating shaft is rotatably equipped with a material guide box, the two ends of the material guide box are fixedly connected with the mixing tube, the transmission assembly is arranged inside the material guide box, and the upper surface of the mixing tube faces the two Each feeding hopper is provided with a feeding port, and a feeding pipe connected to the feeding hopper is fixedly installed in the feeding port, and the top end of the rotating shaft is extended to the outside of the mixing barrel to be provided with an adjustment assembly. Two U-shaped blocks are fixedly installed in the bucket, and a feed baffle is slidably installed between the opposite surfaces of the two U-shaped blocks. One end of the feed baffle extends to the outside of the feed hopper and a tie rod is fixedly installed. The ends of the two pull rods are connected with the same connecting plate, the bottom of the mixing cylinder is provided with a discharge port and a discharge guide rail is fixedly installed in the discharge port, and the discharge guide rail is extended to the outside of the mixing cylinder to be provided with a Control valve.
采用上述方案,通过设置传动组件和下料管,可以对下料管内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管,影响原料混合效果,通过设置调节组件和进料挡板,从而可以分批多次将倒入进料斗内的原料投放入下料管,避免了原料突然大量集中至下料管处造成下料管的堵塞,影响混料配比操作的顺利进行且无需人工多次下料,省时省力,使用方便,通过设置搅拌杆随着转动轴转动时不停的对原料进行混合搅拌,使得原料混合更加均匀。With the above scheme, by setting the transmission component and the feeding pipe, the raw materials in the feeding pipe can be stirred and conveyed, preventing some damp and bonded raw materials from blocking the feeding pipe during the feeding process, affecting the mixing effect of raw materials, and adjusting the components and feeding baffles, so that the raw materials poured into the feeding hopper can be put into the feeding pipe several times in batches, avoiding the blockage of the feeding pipe caused by the sudden concentration of a large number of raw materials at the feeding pipe, which affects the mixing and distribution. The operation is smoother than the operation and there is no need for manual multiple feeding, which saves time and effort, and is easy to use. By setting the stirring rod to rotate with the rotating shaft, the raw materials are continuously mixed and stirred, so that the raw materials are mixed more evenly.
上述方案中,需要说明的是,所述减速电机与外接电源电性连接。In the above solution, it should be noted that the geared motor is electrically connected to an external power supply.
作为一种优选的实施方式,所述传动组件包括两个连接轴,两个所述连接轴分别转动安装在导料盒的两端,所述转动轴和两个连接轴的外表面均固定安装有链轮,三个所述链轮通过链条传动连接,两个所述连接轴的顶端均固定安装有螺旋进料杆,所述螺旋进料杆的端部延伸至下料管内。As a preferred embodiment, the transmission assembly includes two connecting shafts, and the two connecting shafts are respectively rotatably installed at both ends of the material guide box, and the outer surfaces of the rotating shaft and the two connecting shafts are fixedly installed There are sprockets, and the three sprockets are connected by chain transmission, and the top ends of the two connecting shafts are fixedly equipped with screw feed rods, and the ends of the screw feed rods extend into the feeding pipe.
采用上述方案,启动减速电机,减速电机输出轴转动带动转动轴转动,转动轴转动通过链轮和链条带动两个连接轴转动,两个连接轴转动分别带动两个螺旋进料杆转动,从而可以对下料管内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管,影响原料混合效果,而且可以调节下料速度,使原料混合更加均匀,操作简单,使用方便。Using the above scheme, start the deceleration motor, the rotation of the output shaft of the deceleration motor drives the rotation of the rotation shaft, the rotation of the rotation shaft drives the two connecting shafts to rotate through the sprocket and the chain, and the rotation of the two connection shafts drives the rotation of the two screw feed rods respectively, so that Stir and convey the raw materials in the feeding pipe to prevent some wet and bonded raw materials from blocking the feeding pipe during the feeding process, affecting the mixing effect of raw materials, and can adjust the feeding speed to make the raw materials mix more evenly. The operation is simple and easy to use. convenient.
作为一种优选的实施方式,所述调节组件包括转盘,所述转盘固定安装在转动轴的顶端,所述转盘偏心安装有连接柱,所述连接柱的外表面滑动安装有滑轨,所述滑轨的侧面固定安装有调节杆,所述调节杆的另一端与连接板固定连接。As a preferred embodiment, the adjustment assembly includes a turntable, the turntable is fixedly installed on the top of the rotating shaft, the turntable is eccentrically installed with a connecting column, and the outer surface of the connecting column is slidably installed with a slide rail, the An adjusting rod is fixedly installed on the side of the slide rail, and the other end of the adjusting rod is fixedly connected with the connecting plate.
采用上述方案,转动轴转动的同时会带动转盘转动,转盘转动带动连接柱在滑轨内往复运动,进而带动滑轨和调节杆前后往复运动,然后通过连接板和拉杆带动进料挡板前后往复运动,从而可以分批多次将倒入进料斗内的原料投放入下料管,避免了原料突然大量集中至下料管处造成下料管的堵塞,影响混料配比操作的顺利进行且无需人工多次下料,省时省力,使用方便。With the above scheme, the rotation of the rotating shaft will drive the turntable to rotate at the same time, and the rotation of the turntable will drive the connecting column to reciprocate in the slide rail, and then drive the slide rail and the adjusting rod to reciprocate back and forth, and then drive the feed baffle to reciprocate back and forth through the connecting plate and pull rod Movement, so that the raw materials poured into the hopper can be put into the feeding pipe several times in batches, avoiding the blockage of the feeding pipe caused by the sudden concentration of a large amount of raw materials to the feeding pipe, which affects the smooth progress of the mixing ratio operation And there is no need to manually cut the material multiple times, saving time and effort, and it is easy to use.
作为一种优选的实施方式,所述调节杆的外表面滑动安装有卡套,所述卡套的下表面固定连接有支撑杆且支撑杆的另一端与混料筒固定连接。As a preferred embodiment, a ferrule is slidably installed on the outer surface of the adjustment rod, a support rod is fixedly connected to the lower surface of the ferrule, and the other end of the support rod is fixedly connected to the mixing barrel.
采用上述方案,通过设置卡套对调节杆的运动进行导向限位,避免调节杆运动时出现偏移晃动,保证调节杆运动的稳定性。By adopting the above scheme, the movement of the adjusting rod is guided and limited by setting the ferrule, so as to avoid the deviation and shake when the adjusting rod moves, and ensure the stability of the adjusting rod movement.
作为一种优选的实施方式,所述连接柱的顶端固定安装有限位盘。As a preferred embodiment, a limiting plate is fixedly mounted on the top of the connecting column.
采用上述方案,通过在连接柱的端部设置限位盘,保证连接柱在滑轨内滑动时不会滑出,提高装置工作的稳定性。By adopting the above-mentioned scheme, by setting a limit plate at the end of the connecting column, it is ensured that the connecting column will not slip out when sliding in the slide rail, and the working stability of the device is improved.
作为一种优选的实施方式,所述连接杆的端部固定安装有清扫刷,所述清扫刷与混料筒的内壁相贴合,所述刮料板与混料筒内壁的下表面相贴合。As a preferred embodiment, the end of the connecting rod is fixedly equipped with a cleaning brush, the cleaning brush is attached to the inner wall of the mixing barrel, and the scraper is attached to the lower surface of the inner wall of the mixing barrel combine.
采用上述方案,当混料完成后,打开控制阀,转动轴转动的同时通过上方的轴套和连接杆带动清扫刷跟随运动,可以将混料筒内壁附着的混合料清扫下来,转动轴转动的同时通过下方轴套带动刮料板运动,可以将混合好的混合料通过出料导轨刮出,而且还可以将混料筒底部残留的混合料清扫干净,避免了原料的浪费和残留的混合料影响装置下一次的混料操作。With the above scheme, when the mixing is completed, the control valve is opened, and the rotating shaft rotates and at the same time drives the cleaning brush to follow the movement through the upper bushing and connecting rod, which can clean the mixture attached to the inner wall of the mixing cylinder, and the rotating shaft rotates At the same time, the lower shaft sleeve drives the scraper to move, scraping the mixed material through the discharge guide rail, and cleaning the residual mixed material at the bottom of the mixing cylinder, avoiding the waste of raw materials and residual mixed material Affect the next mixing operation of the device.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该一种复合肥混料用自动配比装置通过设置传动组件和下料管,减速电机带动转动轴转动,转动轴转动通过链轮和链条带动两个连接轴转动,两个连接轴转动分别带动两个螺旋进料杆转动,从而可以对下料管内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管,影响原料混合效果,而且可以调节下料速度,使原料混合更加均匀,操作简单,使用方便;The automatic proportioning device for compound fertilizer mixing is provided with a transmission assembly and a feeding pipe, and the reduction motor drives the rotation shaft to rotate, and the rotation of the rotation shaft drives the two connecting shafts to rotate through the sprocket and the chain, and the rotation of the two connecting shafts drives the rotation of the two connection shafts respectively. The two screw feed rods rotate, so that the raw materials in the feeding pipe can be stirred and conveyed, preventing some damp and bonded raw materials from blocking the feeding pipe during the feeding process, affecting the mixing effect of raw materials, and the feeding speed can be adjusted. Make the mixing of raw materials more uniform, easy to operate and easy to use;
该一种复合肥混料用自动配比装置通过设置调节组件和进料挡板,转动轴转动带动转盘转动,转盘转动带动连接柱在滑轨内往复运动进而带动滑轨和调节杆前后往复运动,然后通过连接板和拉杆带动进料挡板前后往复运动,从而可以分批多次将倒入进料斗内的原料投放入下料管,避免了原料突然大量集中至下料管处造成下料管的堵塞,影响混料配比操作的顺利进行且无需人工多次下料,省时省力,使用方便。The automatic proportioning device for compound fertilizer mixing is provided with an adjusting component and a feeding baffle, the rotation of the rotating shaft drives the turntable to rotate, and the rotation of the turntable drives the connecting column to reciprocate in the slide rail, thereby driving the slide rail and the adjustment rod to reciprocate back and forth , and then drive the feed baffle back and forth to reciprocate through the connecting plate and the pull rod, so that the raw materials poured into the feeding hopper can be put into the feeding pipe several times in batches, avoiding the sudden concentration of a large amount of raw materials to the feeding pipe and causing the lowering The blockage of the material pipe affects the smooth progress of the mixing and proportioning operation, and there is no need for manual multiple feeding, which saves time and effort, and is easy to use.
该一种复合肥混料用自动配比装置通过设置清扫刷和刮料板可以将混料筒的内壁和底部附着的混合料清扫干净,避免了原料的浪费和残留的混合料影响装置下一次的混料操作。The automatic proportioning device for compound fertilizer mixing can clean the inner wall and bottom of the mixing cylinder by setting the cleaning brush and the scraper, so as to avoid the waste of raw materials and the influence of the residual mixture on the next operation of the device. mixing operation.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型的部分结构剖开示意图;Fig. 2 is a schematic cut-away view of part of the structure of the utility model;
图3为本实用新型的混料筒内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the mixing barrel of the present invention;
图4为本实用新型的传动组件结构示意图;Fig. 4 is a schematic structural diagram of the transmission assembly of the present invention;
图5为本实用新型的调节组件结构示意图。Fig. 5 is a structural schematic diagram of the adjustment assembly of the present invention.
图中:1、混料筒;2、减速电机;3、进料斗;4、转动轴;5、轴套;6、导料盒;7、传动组件;701、连接轴;702、链轮;703、螺旋进料杆;704、链条;8、调节组件;801、转盘;802、连接柱;803、滑轨;804、调节杆;805、卡套;9、下料管;10、连接杆;11、刮料板;12、进料挡板;13、拉杆;14、连接板;15、清扫刷;16、出料导轨;17、控制阀;18、搅拌杆。In the figure: 1. Mixing barrel; 2. Geared motor; 3. Feeding hopper; 4. Rotating shaft; 5. Bushing; 6. Material guide box; 7. Transmission assembly; ; 703, screw feed rod; 704, chain; 8, adjustment assembly; 801, turntable; 802, connecting column; 803, slide rail; 804, adjustment rod; 805, ferrule; Rod; 11, scraper plate; 12, feed baffle; 13, tie rod; 14, connecting plate; 15, cleaning brush; 16, discharge guide rail; 17, control valve; 18, stirring rod.
具体实施方式Detailed ways
请参阅图1-5,本实用新型提供一种复合肥混料用自动配比装置,包括混料筒1,混料筒1的下表面设置有减速电机2,混料筒1的上表面固定安装有两个进料斗3,混料筒1内转动安装有转动轴4,转动轴4的一端与减速电机2的输出端固定连接,转动轴4的外表面固定连接有两个轴套5,上方轴套5的外表面固定连接有连接杆10,下方轴套5的外表面固定连接有刮料板11,连接杆10和刮料板11上均安装有若干个搅拌杆18,转动轴4的外表面转动安装有导料盒6,导料盒6的两端均与混料筒1固定连接,导料盒6内设置有传动组件7,混料筒1的上表面正对两个进料斗3处均开设有进料口且进料口内固定安装有与进料斗3相连通的下料管9,转动轴4的顶端延伸至混料筒1外设置有调节组件8,进料斗3内固定安装有两个U形卡块且两个U形卡块相对面之间滑动安装有进料挡板12,进料挡板12的一端延伸至进料斗3外固定安装有拉杆13,两个拉杆13的端部连接有同一个连接板14,混料筒1的底部开设有出料口且出料口内固定安装有出料导轨16,出料导轨16延伸至混料筒1外设置有控制阀17,搅拌杆18会随着转动轴4转动时不停的对原料进行混合搅拌,使得原料混合更加均匀。Please refer to Figures 1-5, the utility model provides an automatic proportioning device for compound fertilizer mixing, including a
其中,传动组件7包括两个连接轴701,两个连接轴701分别转动安装在导料盒6的两端,转动轴4和两个连接轴701的外表面均固定安装有链轮702,三个链轮702通过链条704传动连接,两个连接轴701的顶端均固定安装有螺旋进料杆703,螺旋进料杆703的端部延伸至下料管9内,启动减速电机2,减速电机2输出轴转动带动转动轴4转动,转动轴4转动通过链轮702和链条704带动两个连接轴701转动,两个连接轴701转动分别带动两个螺旋进料杆703转动,从而可以对下料管9内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管9,影响原料混合效果,而且可以调节下料速度,使原料混合更加均匀,操作简单,使用方便。Wherein, the
其中,调节组件8包括转盘801,转盘801固定安装在转动轴4的顶端,转盘801偏心安装有连接柱802,连接柱802的外表面滑动安装有滑轨803,滑轨803的侧面固定安装有调节杆804,调节杆804的另一端与连接板14固定连接,转动轴4转动的同时会带动转盘801转动,转盘801转动带动连接柱802在滑轨803内往复运动,进而带动滑轨803和调节杆804前后往复运动,然后通过连接板14和拉杆13带动进料挡板12前后往复运动,从而可以分批多次将倒入进料斗3内的原料投放入下料管9,避免了原料突然大量集中至下料管9处造成下料管9的堵塞,影响混料配比操作的顺利进行且无需人工多次下料,省时省力,使用方便。Wherein, the
其中,调节杆804的外表面滑动安装有卡套805,卡套805的下表面固定连接有支撑杆且支撑杆的另一端与混料筒1固定连接,卡套805可以对调节杆804的运动进行导向限位,避免调节杆804运动时出现偏移晃动,保证调节杆804运动的稳定性。Wherein, the outer surface of the adjusting
其中,连接柱802的顶端固定安装有限位盘,保证连接柱802在滑轨803内滑动时不会滑出。Wherein, the top of the connecting
其中,连接杆10的端部固定安装有清扫刷15,清扫刷15与混料筒1的内壁相贴合,刮料板11与混料筒1内壁的下表面相贴合,当混料完成后,打开控制阀17,转动轴4转动的同时通过上方的轴套5和连接杆10带动清扫刷15跟随运动,可以将混料筒1内壁附着的混合料清扫下来,转动轴4转动的同时通过下方轴套5带动刮料板11运动,可以将混合好的混合料通过出料导轨16刮出,而且还可以将混料筒1底部残留的混合料清扫干净,避免了原料的浪费和残留的混合料影响装置下一次的混料操作。Wherein, the end portion of connecting
在使用时,关闭控制阀17,将所需不同原料按比例配置好并分别投入两个进料斗3内的进料挡板12上,启动减速电机2,减速电机2输出轴转动带动转动轴4转动,转动轴4转动通过链轮702和链条704带动两个连接轴701转动,两个连接轴701转动分别带动两个螺旋进料杆703转动,从而可以对下料管9内的原料进行搅拌输送,防止一些受潮粘结在一起的原料在下料过程中堵塞下料管9,影响原料混合效果,转动轴4转动的同时会带动转盘801转动,转盘801转动带动连接柱802在滑轨803内往复运动进而带动滑轨803和调节杆804前后往复运动,然后通过连接板14和拉杆13带动进料挡板12前后往复运动,从而可以分批多次将倒入进料斗3内的原料投放入下料管9,避免了原料突然大量集中至下料管9处造成下料管9的堵塞,影响混料配比操作的顺利进行且无需人工多次下料,省时省力,转动轴4转动的同时通过两个轴套5和连接杆10以及刮料板11带动搅拌杆18跟随运动,使得搅拌杆18不停的对原料进行混合搅拌,使得原料混合更加均匀,当混料完成后,打开控制阀17,转动轴4转动的同时通过上方的轴套5和连接杆10带动清扫刷15跟随运动,可以将混料筒1内壁附着的混合料清扫下来,转动轴4转动的同时通过下方轴套5带动刮料板11运动,可以将混合好的混合料通过出料导轨16刮出,而且还可以将混料筒1底部残留的混合料清扫干净,避免了原料的浪费和残留的混合料影响装置下一次的混料操作。When in use, close the
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