CN218794638U - Dust collecting device of multi-bin cotton mixer - Google Patents
Dust collecting device of multi-bin cotton mixer Download PDFInfo
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- CN218794638U CN218794638U CN202222708646.8U CN202222708646U CN218794638U CN 218794638 U CN218794638 U CN 218794638U CN 202222708646 U CN202222708646 U CN 202222708646U CN 218794638 U CN218794638 U CN 218794638U
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Abstract
本实用新型涉及多仓混棉机技术领域,且公开了多仓混棉机集尘装置,包括集尘箱和过滤单元;集尘箱上设有进尘口,进尘口和混棉机排尘口连通,集尘箱侧壁上设有排气口,排气口上固接有第一罗茨风机,集尘箱上设有出杂口,集尘箱底部边角处设有支腿,支腿自由端固接有底板;过滤单元包括滤筒,滤筒置于集尘箱内,滤筒开口端固接有套筒,套筒与排气口转动连接;本实用新型结构简单,利用除尘装置将粉尘中的杂质进行分离并收集处理,实用性高。
The utility model relates to the technical field of a multi-bin cotton blender, and discloses a dust collecting device for a multi-bin cotton blender, which includes a dust collection box and a filter unit; The dust port is connected, the side wall of the dust collection box is provided with an exhaust port, the first Roots blower is fixedly connected to the exhaust port, the dust collection box is provided with a miscellaneous outlet, and the bottom corner of the dust collection box is provided with outriggers. The free end of the outrigger is fixedly connected with a bottom plate; the filter unit includes a filter cartridge, the filter cartridge is placed in the dust collection box, the open end of the filter cartridge is fixedly connected with a sleeve, and the sleeve is rotatably connected with the exhaust port; the utility model has a simple structure and can be used The dust removal device separates and collects the impurities in the dust, which has high practicability.
Description
技术领域technical field
本实用新型涉及多仓混棉机技术领域,具体涉及多仓混棉机集尘装置。The utility model relates to the technical field of multi-compartment cotton blending machines, in particular to a dust collecting device for multi-compartment cotton blending machines.
背景技术Background technique
混棉机是纺织领域广泛使用的一种设备,其作用在于将多种不同的纤维进行混合,以提高纺织品的性能、降低纺织品成本等。纤维按来源主要分为天然纤维和人工纤维,常见的天然纤维如:棉、麻、动物毛等。而人工纤维如:玻璃纤维、尼龙纤维等。Cotton blending machine is a kind of equipment widely used in the textile field. Its function is to mix a variety of different fibers to improve the performance of textiles and reduce the cost of textiles. Fiber is mainly divided into natural fiber and artificial fiber according to the source. Common natural fibers such as: cotton, hemp, animal hair, etc. And artificial fibers such as: glass fiber, nylon fiber and so on.
现有技术中,多仓混棉机作为开清梳联合机的主要设备,用于将各种不同成分的原棉混和均匀,传统的多仓混棉机结构简单,在对棉料排出过程中,棉料内部会掺杂灰尘,导致制备的棉织物使用效果不佳,向混棉机通入气体,由气体将原棉中的粉尘带出并通过排尘口排出,不能有效的将粉尘中的杂质分离并收集,飞花严重,各种碎纤维、杂质等逸散在生产车间内,影响工作人员的身心健康。In the prior art, the multi-compartment blending machine is used as the main equipment of the opening, blowing and carding combined machine to mix raw cotton with different components evenly. The traditional multi-compartment blending machine has a simple structure. In the process of discharging the cotton material, The inside of the cotton material will be doped with dust, resulting in poor use effect of the prepared cotton fabric. The gas is introduced into the cotton blender, and the dust in the raw cotton is carried out by the gas and discharged through the dust outlet, which cannot effectively remove the impurities in the dust. Separation and collection, flying flowers are serious, and various broken fibers and impurities are scattered in the production workshop, affecting the physical and mental health of the staff.
实用新型内容Utility model content
本实用新型的目的是针对上述缺陷,本实用新型提供了多仓混棉机集尘装置,以解决集尘装置不能将粉尘中的杂质分离的技术问题。The purpose of this utility model is to address the above defects. The utility model provides a dust collection device for a multi-bin cotton blender to solve the technical problem that the dust collection device cannot separate impurities in the dust.
为了解决上述问题,本实用新型提供的基础方案为:多仓混棉机集尘装置,包括集尘箱和过滤单元;所述集尘箱上设有进尘口,所述进尘口和混棉 机排尘口连通,所述集尘箱侧壁上设有排气口,所述排气口上固接有第一罗茨风机,所述集尘箱上设有出杂口,所述集尘箱底部边角处设有支腿,所述支腿自由端固接有底板;所述过滤单元包括滤筒,所述滤筒置于集尘箱内,所述滤筒开口端固接有套筒,所述套筒与排气口转动连接。In order to solve the above problems, the basic solution provided by the utility model is: the dust collection device of the multi-storey cotton blender, including a dust collection box and a filter unit; the dust collection box is provided with a dust inlet, and the dust inlet and the mixer The dust exhaust port of the cotton machine is connected, the side wall of the dust collection box is provided with an exhaust port, the first Roots blower is fixedly connected to the exhaust port, the dust collection box is provided with a miscellaneous outlet, and the dust collection box The bottom corner of the dust box is provided with outriggers, and the free ends of the outriggers are fixedly connected to the bottom plate; the filter unit includes a filter cartridge, which is placed in the dust collection box, and the open end of the filter cartridge is fixedly connected with a a sleeve, and the sleeve is rotatably connected with the exhaust port.
本实用新型工作原理及有益效果:首先投用第一罗茨风机,由第一罗茨风机将混棉箱内的粉尘抽至集尘箱内,并通过滤筒将集尘箱内杂质中的杂质与粉尘分离,杂质通过滤筒过滤至集尘箱内,粉尘由滤筒和第一罗茨风机将气体从集尘箱内抽出,并排至回收单元;从而实现了将杂质进行集中收集处理,避免杂质逸散在生产车间内。The working principle and beneficial effects of the utility model: first, the first Roots blower is used, and the dust in the cotton mixing box is pumped into the dust collection box by the first Roots blower, and the dust in the dust collection box is collected by the filter cartridge. The impurities are separated from the dust, and the impurities are filtered into the dust collection box through the filter cartridge, and the dust is extracted from the dust collection box by the filter cartridge and the first Roots blower, and discharged to the recovery unit; thus realizing the centralized collection and treatment of impurities, Prevent impurities from escaping in the production workshop.
方案二,此为基础方案的优选,所述过滤单元还包括转轴和电机,所述电机的输出轴与转轴固接,所述转轴穿过集尘箱并于集尘箱转动连接,所述转轴的自由端与滤筒的自由端固接。电机的输出轴与转轴焊接,转轴贯穿于集尘箱并与集尘箱转动连接,转轴的自由端与滤筒焊接,由电机驱动滤筒在在集尘箱内转动,从而通过电机转动产生离心力,使滤筒将集尘箱内的杂质分离效果更佳。Solution 2, this is the optimization of the basic solution, the filter unit also includes a rotating shaft and a motor, the output shaft of the motor is fixedly connected to the rotating shaft, the rotating shaft passes through the dust collecting box and is rotationally connected to the dust collecting box, the rotating shaft The free end of the filter cartridge is fixedly connected with the free end of the filter cartridge. The output shaft of the motor is welded to the rotating shaft. The rotating shaft runs through the dust collecting box and is connected to the dust collecting box. The free end of the rotating shaft is welded to the filter cartridge. The motor drives the filter cartridge to rotate in the dust collecting box, thereby generating centrifugal force through the rotation of the motor. , so that the filter cartridge can better separate the impurities in the dust box.
方案三,此为方案二的优选,所述集尘单元还包括刮除组件,所述刮除组件包括导向杆,所述导向杆两端与集尘箱侧壁固接,所述导向杆上套接有刮除刷,所述刮除刷与滤筒贴合。导向杆两端与集尘箱内壁焊接,导向杆上套接有刮除刷,当滤筒转动时由刮除刷对滤筒进行刮除作业,由刮除刷将滤筒上附带的杂质刮除,从而进一步保证了滤筒将杂质和气体分离的效果。Solution 3, which is the preferred option of Solution 2, the dust collection unit also includes a scraper assembly, the scraper assembly includes a guide rod, the two ends of the guide rod are fixed to the side wall of the dust box, and the guide rod A scraping brush is sleeved, and the scraping brush is attached to the filter cartridge. Both ends of the guide rod are welded to the inner wall of the dust collection box, and a scraper brush is sleeved on the guide rod. When the filter cartridge rotates, the scraper brush will scrape off the filter cartridge, and the scraper brush will scrape off the impurities attached to the filter cartridge. This further ensures the effect of the filter cartridge separating impurities and gases.
方案四,此为方案三的优选,所述集尘单元还包括筛选组件,所述筛选组件包括筛板,所述筛板置于集尘箱内,所述筛板底端边角处设有支撑杆,每个所述支撑杆自由端与底板活动连接,所述支撑杆上固接有加强筋,所述加强筋上固接振动电机,所述支撑杆活动贯穿于集尘箱底端,所述集尘箱底部固接有收集箱。筛板底端焊接有支撑杆,支撑杆自由端与底板焊接,使筛板两端与集尘箱滑动连接,相邻支撑杆之间焊接有加强筋,加强筋上焊接有振动电机,通用振动电机使筛板在集尘箱内振动筛分杂质,支撑杆贯穿于集尘箱底板并滑动连接,使筛板在集尘箱内震动从而对杂质进行筛分,筛板倾斜安装从而将杂质送至出杂口排出,粉尘从筛板落至收集箱内。Scheme 4, which is the preferred option of Scheme 3, the dust collection unit also includes a screening assembly, the screening assembly includes a sieve plate, the sieve plate is placed in the dust collection box, and the bottom corner of the sieve plate is provided with Support rods, the free ends of each of the support rods are movably connected to the bottom plate, the support rods are fixedly connected with reinforcing ribs, and the vibration motors are fixedly connected to the reinforcing ribs, and the support rods move through the bottom of the dust box. A collecting box is fixedly connected to the bottom of the dust collecting box. The bottom of the sieve plate is welded with a support rod, and the free end of the support rod is welded to the bottom plate, so that the two ends of the sieve plate are slidably connected with the dust collection box, and the reinforcement ribs are welded between the adjacent support rods, and the vibration motor is welded on the reinforcement ribs. The motor makes the sieve plate vibrate and screen impurities in the dust collection box. The support rod penetrates through the bottom plate of the dust collection box and is slidably connected to make the sieve plate vibrate in the dust collection box to sieve the impurities. The sieve plate is installed obliquely to send the impurities When it is discharged from the miscellaneous outlet, the dust falls from the sieve plate into the collection box.
方案五,此为方案四的优选,每个所述支撑杆上设有限位块,每个所述限位块与底板之间的支撑杆上均套接有弹簧。通过在支撑杆上焊接限位块,支撑杆限位块与底板之间套接有弹簧,由弹簧将振动电机对筛板带来震动时产生的刚性震动提供缓冲作用,从而降低设备的损耗。Solution 5, which is the preferred option of Solution 4, each of the support rods is provided with a limit block, and a spring is sleeved on the support rod between each of the limit blocks and the bottom plate. By welding the limit block on the support rod, a spring is sleeved between the limit block of the support rod and the bottom plate, and the rigid vibration generated when the vibration motor vibrates the screen plate is provided by the spring to provide buffering effect, thereby reducing the loss of equipment.
方案六,此为方案五的优选,所述进尘口上均设有第二罗茨风机,所述第二罗茨风机的进风端混棉机排尘口固接。混棉机的排尘口上与第二罗茨风机进风端焊接,第二罗茨风机的出风端与集尘箱进尘口焊接,由第二罗茨风机将混棉机内的粉尘抽离至集尘箱内,为集尘箱分离杂质提供动力,从而提高收集效果。Scheme 6, this is the optimization of Scheme 5, the dust inlets are equipped with a second Roots blower, and the dust outlet of the cotton mixer at the air inlet end of the second Roots blower is fixedly connected. The dust outlet of the cotton mixer is welded to the air inlet of the second Roots blower, and the outlet of the second Roots blower is welded to the dust inlet of the dust box, and the dust in the cotton mixer is sucked by the second Roots blower. from the dust box to provide power for the dust box to separate impurities, thereby improving the collection effect.
方案七,此为方案六的优选,集尘箱上设有视镜。操作人员通过视镜实时观察滤筒内杂质情况,当集尘箱内的杂质过多时,停止电机,对集尘箱进行清理。Scheme seven, this is the optimization of scheme six, the dust box is provided with a sight glass. The operator observes the impurities in the filter cartridge in real time through the sight glass. When there are too many impurities in the dust collection box, the operator stops the motor and cleans the dust collection box.
附图说明Description of drawings
下面通过附图和具体实施案例对本实用新型进一步说明。Below by accompanying drawing and specific implementation example the utility model is further described.
图1为本实用新型多仓混棉机集尘装置的立体图;Fig. 1 is the three-dimensional view of the dust collection device of the multi-compartment blender of the present invention;
图2为本实用新型多仓混棉机集尘装置的局部剖视图;Fig. 2 is a partial sectional view of the dust collecting device of the multi-compartment blender of the present invention;
图3为本实用新型多仓混棉机集尘装置的正视图;Fig. 3 is the front view of the dust collecting device of the multi-compartment blender of the present invention;
图4为本实用新型多仓混棉机集尘装置的俯视图。Fig. 4 is a top view of the dust collecting device of the multi-chamber cotton blender of the present invention.
图中:集尘箱101;第一罗茨风机102;第二罗茨风机103;支腿104;底板105;视镜106;滤筒201;套筒202;出杂口203;转轴204;电机205;导向杆206;刮除刷207;筛板301;支撑杆302;加强筋303;振动电机304;收集箱305;限位块306;弹簧307。In the figure:
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1至:多仓混棉机集尘装置,包括集尘单元、过滤单元和筛分单元;集尘单元包括集尘箱101,集尘箱101进尘口焊接有第二罗茨风机103,第二罗茨风机103的型号为HDSR65,第二罗茨风机103的进风端与混棉机排尘口焊接,集尘箱101侧壁上设有排风口,排风口上焊接有第一罗茨风机102,茨风机102的型号为HDSR50,集尘箱101上设有出杂口203,集尘箱101底部焊接有收集箱405,集尘箱101底部边角处焊接有支腿104,支腿104自由端焊接有底板105,集尘箱101上设有视镜106。Please refer to Figure 1 to: Dust collection device of multi-chamber cotton blender, including dust collection unit, filter unit and screening unit; dust collection unit includes
过滤单元包括滤筒201和电机205,滤筒201设置与集尘箱101内,滤筒201闭合端焊接有转轴204,转轴204与电机205的输出轴焊接,滤筒201开口端焊接有套筒202,集尘箱101内焊接有若干导向杆206,导向杆206上套接有刮除刷207,刮除刷207与滤筒201外壁贴合。The filter unit includes a
筛分单元包括筛板301,筛板301底部边角处焊接有支撑杆302,相邻两个支撑杆302上焊接有加强筋303,加强筋303上焊接有振动电机304,振动电机304的型号为YZS10-2,筛板301与集尘箱101滑动连接,支撑杆302贯穿集尘箱101并滑动连接,支撑杆302底端与底板105活动连接,支撑杆302上焊接有限位块306,限位块306与底板105之间的支撑杆302上套接有弹簧307,筛板301下料端与出杂口203在同一水平线上。The screening unit includes a
本实施例的实施方式为:首先通过第二罗茨风机103将混棉机内的粉尘抽离至集尘箱101内,控制电机205带动滤筒201转动,然后分别投用第一罗茨风机102和第二罗茨风机103,在吸入过程中,滤筒201的一个过滤面能够对进入的杂质进行吸附,将杂质过滤至集尘箱101内,在滤筒201转动过程中,由于刮除刷207始终抵触在滤筒201的过滤面上,使得刮除刷207能够将滤筒201上滞留的部分杂质自动刮除,刮除后的杂质能够掉落到集尘箱101的底部的筛板301上,投用振动电机304,使支撑杆302带动筛板301晃动,从而将筛板301上的杂质进一步筛分,杂质通过筛板301送至出杂口203排出,粉尘由筛板301落至收集箱305内,操作人员通过视镜106实时观察集尘箱101的运行情况。The implementation of this embodiment is as follows: first, the dust in the cotton mixer is extracted into the
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“内侧”、“外侧”、“顶端”、“末端”、“一侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。同时,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可调节连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "inner side", "outer side", "top", "end", "side" etc. The orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. At the same time, unless otherwise clearly stipulated and limited, the terms "installation", "setting", "connection" and so on should be interpreted in a broad sense, such as "connection", which can be a fixed connection, an adjustable connection, or an integrated Connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
显然,以上所述仅仅是本实用新型的一个实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员对本实用新型的技术方案所做的其它修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。Apparently, what is described above is only one embodiment of the present utility model, but not all embodiments. Based on the embodiments of the utility model, other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the utility model, as long as they do not depart from the spirit and scope of the technical solution of the utility model, should be covered by the utility model within the scope of the claims.
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| CN202222708646.8U CN218794638U (en) | 2022-10-14 | 2022-10-14 | Dust collecting device of multi-bin cotton mixer |
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| CN202222708646.8U Expired - Fee Related CN218794638U (en) | 2022-10-14 | 2022-10-14 | Dust collecting device of multi-bin cotton mixer |
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| Country | Link |
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| CN (1) | CN218794638U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117482659A (en) * | 2023-11-02 | 2024-02-02 | 贵州沿河西南水泥有限公司 | A dust removal device for cement processing |
| CN119458507A (en) * | 2024-10-31 | 2025-02-18 | 彩虹(合肥)液晶玻璃有限公司 | An automatic dust collection device for horizontal and vertical cutting of substrate glass |
-
2022
- 2022-10-14 CN CN202222708646.8U patent/CN218794638U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117482659A (en) * | 2023-11-02 | 2024-02-02 | 贵州沿河西南水泥有限公司 | A dust removal device for cement processing |
| CN119458507A (en) * | 2024-10-31 | 2025-02-18 | 彩虹(合肥)液晶玻璃有限公司 | An automatic dust collection device for horizontal and vertical cutting of substrate glass |
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