CN218781955U - Sealing test device capable of recovering pump set - Google Patents

Sealing test device capable of recovering pump set Download PDF

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CN218781955U
CN218781955U CN202223156229.3U CN202223156229U CN218781955U CN 218781955 U CN218781955 U CN 218781955U CN 202223156229 U CN202223156229 U CN 202223156229U CN 218781955 U CN218781955 U CN 218781955U
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workbench
water
plate
mounting plate
pipe
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倪道俊
林毅峰
李文轩
刘运志
许新鑫
黄绍幸
朱彬
肖瑶瑶
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JLANGSU DAODA OFFSHORE WIND CONSTRUCTION TECHNOLOGY CO LTD
Three Gorges New Energy Yangjiang Power Generation Co ltd
Three Gorges Pearl River Power Generation Co ltd
Shanghai Investigation Design and Research Institute Co Ltd SIDRI
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JLANGSU DAODA OFFSHORE WIND CONSTRUCTION TECHNOLOGY CO LTD
Three Gorges New Energy Yangjiang Power Generation Co ltd
Three Gorges Pearl River Power Generation Co ltd
Shanghai Investigation Design and Research Institute Co Ltd SIDRI
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Abstract

The utility model discloses a tightness test device of a recoverable pump group, which comprises a workbench, wherein the bottom of the workbench is fixedly connected with a supporting leg, and the side surface of the workbench is connected with a controller; one side of the upper surface of the workbench is fixedly connected with an installation plate, and the other side of the upper surface of the workbench is connected with a movable plate in a sliding manner; the surfaces of the opposite sides of the mounting plate and the moving plate are provided with positioning lantern rings, and clamping assemblies are arranged in the positioning lantern rings; the upper surface of the workbench on one side of the mounting plate is provided with a water supply assembly, and the upper surface of the workbench on one side of the movable plate is provided with a drainage assembly. The device has solved current pipe fitting leakproofness detection device and can't effectively solve sealed problem, and can't carry out the problem that detects to the condition of leak source position and water leakage size, but has the accurate observation leak source position to can judge the characteristics of the big or small condition of leak source crack through the water leakage.

Description

一种可回收泵组的密封性试验装置A tightness test device for a recoverable pump set

技术领域technical field

本实用新型属于密封性试验技术领域,特别涉及一种可回收泵组的密封性试验装置。The utility model belongs to the technical field of sealing test, in particular to a sealing test device of a recoverable pump group.

背景技术Background technique

泵组是指将管道、阀门、仪表、水(气)泵等集成到平台上,进行统一管理,在对泵组进行回收时,需要对管道、阀门、仪表、水(气)泵进行密封性检测实验,尤其是管道,管道在长期使用后,一些管道内壁会很微小的裂痕产生,若不对其进行检测,则会导致其在使用时发生漏气或者漏水的情况发生,大大的降低了其安全性;现有技术中,往往采用对管道进行泵气的方式进行检测,例如专利号为“CN207751658U”的专利,提供了一种管道密封性检测装置,包括支架以及设置于支架上方的夹持机构和密封机构,夹持机构包括用于支撑待测管道的支撑块,支撑块的上表面设置有与管道外表面相匹配的第一压块,第一压块的上方设置有与第一压块相配合的用于加持待测管道的第二压块,第二压块的顶部连接有第一气缸,第一气缸设置于与支架连接的连接座连接,密封机构包括设置于待测管道两端的密封帽以及用于密封密封帽与待测管道端部的密封套,密封帽与设置与支架内的高压气体储罐连通。本实用新型所述的检测装置通过夹持机构使该位置有效地加强固定效果,待测管道一端设置有与密封冒连接的第二气缸,可以方便取放管道;该装置通过泵气,然后检测气压是否下降来进行气密性检测,但是检测结构受限于由于管件与装置连接处的密封情况,且无法有效检测出具体漏点位置在哪里;因此亟需提供一种可回收泵组的密封性试验装置来解决上述问题。The pump set refers to the integration of pipelines, valves, instruments, water (gas) pumps, etc. into the platform for unified management. When recycling the pump set, it is necessary to seal the pipelines, valves, instruments, and water (gas) pumps. Inspection experiments, especially for pipes. After long-term use of pipes, there will be very small cracks on the inner wall of some pipes. If they are not inspected, it will lead to air leakage or water leakage during use, which greatly reduces its performance. Safety: In the prior art, the pipeline is often tested by pumping air. For example, the patent No. "CN207751658U" provides a pipeline airtightness detection device, including a bracket and a clamp set above the bracket. Mechanism and sealing mechanism, the clamping mechanism includes a support block for supporting the pipe to be tested, the upper surface of the support block is provided with a first pressure block that matches the outer surface of the pipe, and above the first pressure block is provided with the first pressure block The matched second briquetting block is used to support the pipeline to be tested. The top of the second briquetting block is connected with the first air cylinder. The first air cylinder is connected to the connecting seat connected with the bracket. The sealing cap and the sealing sleeve used for sealing the sealing cap and the end of the pipe to be tested are connected with the high-pressure gas storage tank arranged in the bracket. The detection device described in the utility model effectively strengthens the fixing effect of the position through the clamping mechanism. One end of the pipeline to be tested is provided with a second cylinder connected to the sealing cap, which can facilitate the taking and placing of the pipeline; the device passes the pump air, and then detects Whether the air pressure drops is used for air tightness detection, but the detection structure is limited due to the sealing condition of the connection between the pipe fittings and the device, and it is impossible to effectively detect where the specific leak point is; therefore, it is urgent to provide a seal for a recyclable pump set A test device to solve the above problems.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种可回收泵组的密封性试验装置,该装置解决了现有的管件密封性检测装置无法有效解决密封问题,且无法对漏点位置和漏水量大小的情况进行检测的问题,具有可精确观测漏水点位置,并且可以通过漏水量判断漏点裂缝大小情况的特点。The technical problem to be solved by the utility model is to provide a leak test device for a recyclable pump group. It has the characteristics of accurately observing the location of the leak point and judging the size of the leak point crack by the amount of water leakage.

为实现上述设计,本实用新型所采用的技术方案是:一种可回收泵组的密封性试验装置,包括工作台,工作台的底部固定连接有支腿,工作台侧表面连接有控制器;工作台的上表面一侧固定连接有安装板,另一侧滑动连接有移动板;安装板和移动板相对一侧表面均设置有定位套环,定位套环内部设置有夹持组件;安装板一侧的工作台上表面设置有供水组件,移动板一侧的工作台上表面设置有排水组件。In order to realize the above-mentioned design, the technical solution adopted by the utility model is: a sealing test device for a recyclable pump set, including a workbench, the bottom of the workbench is fixedly connected with outriggers, and the side surface of the workbench is connected with a controller; One side of the upper surface of the workbench is fixedly connected with a mounting plate, and the other side is slidingly connected with a moving plate; a positioning collar is arranged on the opposite side of the mounting plate and the moving plate, and a clamping component is arranged inside the positioning collar; the mounting plate The upper surface of the workbench on one side is provided with a water supply assembly, and the upper surface of the workbench on one side of the moving plate is provided with a drainage assembly.

优选地,夹持组件包括定位套环表面螺纹连接的多个锁紧螺栓,锁紧螺栓端部连接有夹持板与待测管件外壁抵触配合;定位套环轴心处的安装板表面和移动板表面均开设有通孔,通孔外围连接有环形密封垫,密封垫表面开设有环形的密封槽与待测管件的端部插接配合。Preferably, the clamping assembly includes a plurality of locking bolts that are threadedly connected to the surface of the positioning collar, and the ends of the locking bolts are connected with a clamping plate that interferes with the outer wall of the pipe to be tested; the surface of the mounting plate at the axis of the positioning collar and the mobile The surface of the plate is provided with a through hole, the periphery of the through hole is connected with an annular sealing gasket, and the surface of the sealing gasket is provided with an annular sealing groove to be plugged and matched with the end of the pipe to be tested.

进一步地,密封垫与板材表面采用胶粘方式进行连接,粘贴边缘设置有防水胶。Further, the gasket is connected to the surface of the plate by glue, and the edge of the glue is provided with waterproof glue.

优选地,供水组件包括水箱,供水箱上设置有第二水泵,第二水泵连接有可拆卸的供水管,供水管的一端贯穿安装板表面的通孔,位于定位套环的轴心处。Preferably, the water supply assembly includes a water tank, the water supply tank is provided with a second water pump, the second water pump is connected with a detachable water supply pipe, one end of the water supply pipe passes through the through hole on the surface of the mounting plate, and is located at the axis of the positioning collar.

优选地,排水组件包括回收箱,回收箱上设置有第一水泵,第一水泵连接有可拆卸的抽水管,抽水管的一端贯穿移动板表面的通孔,位于定位套环的轴心处。Preferably, the drainage assembly includes a recovery box, on which a first water pump is arranged, the first water pump is connected with a detachable suction pipe, and one end of the suction pipe runs through the through hole on the surface of the moving plate, and is located at the axis of the positioning collar.

优选地,安装板和移动板一侧相对于供水管和抽水管的位置均嵌入安装有过滤网。Preferably, filter nets are embedded in positions of the installation plate and the moving plate relative to the water supply pipe and the water suction pipe.

优选地,移动板的下表面与工作台通过滑轨滑动连接,移动板远离安装板的一侧连接有第二电推杆,第二电推杆的一端与侧板连接,侧板与工作台连接。Preferably, the lower surface of the moving plate is slidably connected to the workbench through slide rails, a second electric push rod is connected to the side of the moveable plate away from the installation plate, one end of the second electric push rod is connected to the side plate, and the side plate is connected to the workbench connect.

优选地,回收箱的内侧壁设置有液位传感器,回收箱的一侧表面连接有波纹管,波纹管的一端连接有第三水泵,第三水泵设置于水箱上表面。Preferably, the inner wall of the recovery tank is provided with a liquid level sensor, one side surface of the recovery tank is connected with a bellows, one end of the bellows is connected with a third water pump, and the third water pump is arranged on the upper surface of the water tank.

进一步地,控制器选用西门子S7-200PLC单片机;液位传感器优选型号为DX130液位传感器。Further, the controller selects Siemens S7-200PLC single-chip microcomputer; the preferred model of the liquid level sensor is DX130 liquid level sensor.

本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:

该可回收泵组的密封性试验装置,通过设置夹持组件,可以对废旧管道进行固定,通过设置供水组件,可以对废旧管道的密封性进行检测,通过设置排水组件,可以对检测水源进行储存,此外在当回收箱内部收集的水源达到一定液位高度后,通过液位传感器可以对第三水泵进行控制,在波纹管的连接作用下,可以将回收箱内部的水输送到水箱内进行循环利用,大大的增加了装置的实用性。The sealing test device of the recyclable pump set can fix the waste pipeline by setting the clamping component, can test the sealing of the waste pipeline by setting the water supply component, and can store the detected water source by setting the drainage component , in addition, when the water source collected in the recovery tank reaches a certain liquid level, the third water pump can be controlled by the liquid level sensor, and the water in the recovery tank can be transported to the water tank for circulation under the connection of the bellows Utilization greatly increases the practicability of the device.

附图说明Description of drawings

图1为本实用新型整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the utility model;

图2为本实用新型主视剖面结构示意图;Fig. 2 is a schematic diagram of the utility model's main view section structure;

图3为本实用新型后视结构示意图;Fig. 3 is a schematic diagram of the rear view structure of the utility model;

图4为本实用新型中密封垫的结构示意图;Fig. 4 is the structural representation of gasket in the utility model;

图中附图标记为:工作台1,支腿2,控制器3,安装板4,移动板5,定位套环6,夹持板7,锁紧螺栓8,回收箱9,第一水泵10,抽水管11,供水管12,第二水泵13,水箱14,过滤网15,侧板16,第二电推杆17,波纹管18,第三水泵19,液位传感器20,待测管件21,密封垫22,密封槽23。The reference signs in the figure are: workbench 1, outrigger 2, controller 3, mounting plate 4, moving plate 5, positioning collar 6, clamping plate 7, locking bolt 8, recovery box 9, first water pump 10 , suction pipe 11, water supply pipe 12, second water pump 13, water tank 14, filter screen 15, side plate 16, second electric push rod 17, bellows 18, third water pump 19, liquid level sensor 20, pipe fitting 21 to be tested , Gasket 22, sealing groove 23.

具体实施方式Detailed ways

如图1~图4中,一种可回收泵组的密封性试验装置,包括工作台1,工作台1的底部固定连接有支腿2,工作台1侧表面连接有控制器3;工作台1的上表面一侧固定连接有安装板4,另一侧滑动连接有移动板5;安装板4和移动板5相对一侧表面均设置有定位套环6,定位套环6内部设置有夹持组件;安装板4一侧的工作台1上表面设置有供水组件,移动板5一侧的工作台1上表面设置有排水组件。As shown in Figures 1 to 4, a leak-tight test device for a recyclable pump set includes a workbench 1, the bottom of the workbench 1 is fixedly connected with outriggers 2, and the side surface of the workbench 1 is connected with a controller 3; One side of the upper surface of 1 is fixedly connected with a mounting plate 4, and the other side is slidably connected with a moving plate 5; a positioning collar 6 is provided on the opposite surface of the mounting plate 4 and the moving plate 5, and a clip is arranged inside the positioning collar 6. The upper surface of the workbench 1 on the side of the installation plate 4 is provided with a water supply assembly, and the upper surface of the workbench 1 on the side of the moving plate 5 is provided with a drainage assembly.

优选地,夹持组件包括定位套环6表面螺纹连接的多个锁紧螺栓8,锁紧螺栓8端部连接有夹持板7与待测管件21外壁抵触配合;定位套环6轴心处的安装板4表面和移动板5表面均开设有通孔,通孔外围连接有环形密封垫22,密封垫22表面开设有环形的密封槽23与待测管件21的端部插接配合。Preferably, the clamping assembly includes a plurality of locking bolts 8 threaded on the surface of the positioning collar 6, and the ends of the locking bolts 8 are connected with a clamping plate 7 that interferes with the outer wall of the pipe to be tested 21; The surface of the mounting plate 4 and the surface of the moving plate 5 are all provided with a through hole, the periphery of the through hole is connected with an annular gasket 22, and the surface of the gasket 22 is provided with an annular sealing groove 23 to be plugged with the end of the pipe fitting 21 to be measured.

进一步地,密封垫22与板材表面采用胶粘方式进行连接,粘贴边缘设置有防水胶。Further, the gasket 22 is connected to the surface of the board by glue, and waterproof glue is provided on the edge of the glue.

优选地,供水组件包括水箱14,供水箱14上设置有第二水泵13,第二水泵13连接有可拆卸的供水管12,供水管12的一端贯穿安装板4表面的通孔,位于定位套环6的轴心处。Preferably, the water supply assembly includes a water tank 14, the second water pump 13 is arranged on the water supply tank 14, the second water pump 13 is connected with a detachable water supply pipe 12, and one end of the water supply pipe 12 runs through the through hole on the surface of the mounting plate 4, and is located on the positioning sleeve. At the axis of ring 6.

优选地,排水组件包括回收箱9,回收箱9上设置有第一水泵10,第一水泵10连接有可拆卸的抽水管11,抽水管11的一端贯穿移动板5表面的通孔,位于定位套环6的轴心处。Preferably, the drainage assembly includes a recovery box 9, the recovery box 9 is provided with a first water pump 10, the first water pump 10 is connected with a detachable water suction pipe 11, and one end of the water suction pipe 11 runs through the through hole on the surface of the moving plate 5, and is positioned at At the axis of the collar 6.

优选地,安装板4和移动板5一侧相对于供水管12和抽水管11的位置均嵌入安装有过滤网15。Preferably, a filter screen 15 is embedded in the positions of the installation plate 4 and the moving plate 5 relative to the water supply pipe 12 and the water suction pipe 11 .

优选地,移动板5的下表面与工作台1通过滑轨滑动连接,移动板5远离安装板4的一侧连接有第二电推杆17,第二电推杆17的一端与侧板16连接,侧板16与工作台1连接。Preferably, the lower surface of the moving plate 5 is slidably connected to the workbench 1 through slide rails, the side of the moving plate 5 away from the mounting plate 4 is connected to a second electric push rod 17, and one end of the second electric push rod 17 is connected to the side plate 16 Connection, side plate 16 is connected with workbench 1.

优选地,回收箱9的内侧壁设置有液位传感器20,回收箱9的一侧表面连接有波纹管18,波纹管18的一端连接有第三水泵19,第三水泵19设置于水箱14上表面。Preferably, the inner wall of the recovery tank 9 is provided with a liquid level sensor 20, one side surface of the recovery tank 9 is connected with a bellows 18, and one end of the bellows 18 is connected with a third water pump 19, and the third water pump 19 is arranged on the water tank 14 surface.

进一步地,控制器3选用西门子S7-200PLC单片机;液位传感器20优选型号为DX130液位传感器20。Further, the controller 3 selects a Siemens S7-200PLC single-chip microcomputer; the preferred model of the liquid level sensor 20 is a DX130 liquid level sensor 20 .

本实用新型的工作原理如下:The working principle of the utility model is as follows:

在对可回收泵组中的废旧管道进行气密性检测前,首先将废旧的待测管件21设置于安装板4一侧的定位套环6的内部,将管件端部与密封垫22的密封槽23插接形成密封;然后通过锁紧螺栓8和夹持板7对管件进行固定;接着通过控制器3对第二电推杆17进行控制,使其带动移动板5向着靠近安装板4的位置进行移动,直至移动板5上的定位套环6套接在废旧管道的外侧,再通过定位套环6上的夹持组件,将废旧管道的另一端进行固定,从而完成对废旧管道两端的固定;对可回收泵组中的废旧管道进行气密性检测时,通过控制器3对第二水泵13进行控制,使得水箱14内部的水源在供水管12的作用下进入到废旧管道的内部,若废旧管道存在裂痕,则废旧管道内注入的水会激射出来,反之亦然;当对废旧管道检测检测完成后,通过第二水泵13停止工作,通过控制器3对第一水泵10进行控制,在抽水管11的作用下,即可将废旧管道内部的水源抽入到回收箱9的内部进行储存;当回收箱9内部收集的水源达到一定液位高度后,通过液位传感器20可以对第三水泵19进行控制,在波纹管18的连接作用下,可以将回收箱9内部的水输送到水箱14内进行循环利用。Before carrying out the air tightness test on the waste pipes in the recyclable pump group, the waste pipes 21 to be tested are first arranged inside the positioning collar 6 on the side of the installation plate 4, and the seal between the ends of the pipes and the gasket 22 is sealed. The groove 23 is plugged to form a seal; then the pipe is fixed by the locking bolt 8 and the clamping plate 7; then the second electric push rod 17 is controlled by the controller 3, so that it drives the moving plate 5 toward the position close to the mounting plate 4 The position is moved until the positioning collar 6 on the moving plate 5 is sleeved on the outside of the waste pipe, and then the other end of the waste pipe is fixed by the clamping assembly on the positioning collar 6, thereby completing the positioning of both ends of the waste pipe. Fixed; when performing air tightness detection on the waste pipes in the recyclable pump group, the second water pump 13 is controlled by the controller 3, so that the water source inside the water tank 14 enters the inside of the waste pipes under the action of the water supply pipe 12, If there is a crack in the waste pipe, the water injected into the waste pipe will be ejected, and vice versa; when the detection of the waste pipe is completed, the second water pump 13 stops working, and the controller 3 controls the first water pump 10 , under the action of the suction pipe 11, the water source inside the waste pipeline can be pumped into the interior of the recovery box 9 for storage; when the water source collected inside the recovery box 9 reaches a certain liquid level, the liquid level sensor 20 can The third water pump 19 is controlled, and under the connection of the bellows 18, the water in the recovery tank 9 can be delivered to the water tank 14 for recycling.

上述的实施例仅为本实用新型的优选技术方案,而不应视为对于本实用新型的限制,本申请中的实施例及实施例中的特征在不冲突的情况下,可以相互任意组合。本实用新型的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本实用新型的保护范围之内。The above-mentioned embodiments are only preferred technical solutions of the present utility model, and should not be regarded as limitations on the present utility model. The embodiments in the present application and the features in the embodiments can be combined arbitrarily with each other if there is no conflict. The scope of protection of the utility model shall be the technical solution described in the claims, including the equivalent replacements of the technical features in the technical solution described in the claims. That is, equivalent replacement and improvement within this scope are also within the protection scope of the present utility model.

Claims (7)

1. A tightness test device for a recoverable pump group comprises a workbench (1), wherein the bottom of the workbench (1) is fixedly connected with supporting legs (2), and the side surface of the workbench (1) is connected with a controller (3); the method is characterized in that: one side of the upper surface of the workbench (1) is fixedly connected with a mounting plate (4), and the other side is slidably connected with a movable plate (5); positioning lantern rings (6) are arranged on the surfaces of the opposite sides of the mounting plate (4) and the moving plate (5), and clamping assemblies are arranged inside the positioning lantern rings (6); the upper surface of the workbench (1) on one side of the mounting plate (4) is provided with a water supply assembly, and the upper surface of the workbench (1) on one side of the moving plate (5) is provided with a water drainage assembly.
2. A leak test apparatus for a retrievable pump set according to claim 1, characterised in that: the clamping assembly comprises a plurality of locking bolts (8) in threaded connection with the surface of the positioning lantern ring (6), and the end parts of the locking bolts (8) are connected with clamping plates (7) which are in interference fit with the outer wall of the pipe fitting (21) to be tested; through holes are formed in the surface of the mounting plate (4) and the surface of the movable plate (5) at the axis of the positioning sleeve ring (6), an annular sealing gasket (22) is connected to the periphery of the through holes, and an annular sealing groove (23) is formed in the surface of the sealing gasket (22) and matched with the end portion of a pipe fitting (21) to be tested in an inserting mode.
3. A leak test apparatus for a retrievable pump set according to claim 1, characterised in that: the water supply assembly comprises a water tank (14), a second water pump (13) is arranged on the water supply tank (14), the second water pump (13) is connected with a detachable water supply pipe (12), and one end of the water supply pipe (12) penetrates through a through hole in the surface of the mounting plate (4) and is located at the axis of the positioning sleeve ring (6).
4. A leak test apparatus for a retrievable pump set according to claim 1, characterised in that: the water drainage assembly comprises a recovery box (9), a first water pump (10) is arranged on the recovery box (9), the first water pump (10) is connected with a detachable water pumping pipe (11), one end of the water pumping pipe (11) penetrates through a through hole in the surface of the movable plate (5), and the water pumping pipe is located in the axis center of the positioning sleeve ring (6).
5. A leak test apparatus for a retrievable pump set according to claim 1, characterised in that: and a filter screen (15) is embedded in the positions of one side of the mounting plate (4) and one side of the moving plate (5) relative to the water supply pipe (12) and the water pumping pipe (11).
6. A leak test apparatus for a retrievable pump set according to claim 1, characterised in that: the lower surface of the moving plate (5) is connected with the workbench (1) in a sliding mode through a sliding rail, one side, away from the mounting plate (4), of the moving plate (5) is connected with a second electric push rod (17), one end of the second electric push rod (17) is connected with a side plate (16), and the side plate (16) is connected with the workbench (1).
7. The leak test apparatus of a retrievable pump group according to claim 4, wherein: the liquid level sensor (20) is arranged on the inner side wall of the recovery box (9), a corrugated pipe (18) is connected to one side surface of the recovery box (9), a third water pump (19) is connected to one end of the corrugated pipe (18), and the third water pump (19) is arranged on the upper surface of the water tank (14).
CN202223156229.3U 2022-11-28 2022-11-28 Sealing test device capable of recovering pump set Active CN218781955U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223156229.3U CN218781955U (en) 2022-11-28 2022-11-28 Sealing test device capable of recovering pump set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223156229.3U CN218781955U (en) 2022-11-28 2022-11-28 Sealing test device capable of recovering pump set

Publications (1)

Publication Number Publication Date
CN218781955U true CN218781955U (en) 2023-03-31

Family

ID=85711869

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223156229.3U Active CN218781955U (en) 2022-11-28 2022-11-28 Sealing test device capable of recovering pump set

Country Status (1)

Country Link
CN (1) CN218781955U (en)

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