CN218781534U - An energy-saving dryer device for knitted textiles - Google Patents
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- 238000001035 drying Methods 0.000 claims abstract description 64
- 238000004804 winding Methods 0.000 claims abstract description 20
- 238000009940 knitting Methods 0.000 claims abstract description 15
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Abstract
本实用新型提供一种节能型的针纺织品用的烘干机装置。所述节能型的针纺织品用的烘干机装置包括:底板,所述底板的顶部固定安装有第一支撑杆,多个所述第一支撑杆的顶端固定安装有同一个烘干板,所述烘干板上开设有烘干槽,所述底板的顶部固定安装有多个第二支撑杆,多个所述第二支撑杆的顶端固定安装有同一个U型板;烘干机构,所述烘干机构设置在所述底板的顶部;震动导向机构,所述震动导向机构设置在所述U型板的内壁上;收卷机构,所述收卷机构设置在所述底板的顶部。本实用新型提供的节能型的针纺织品用的烘干机装置具有烘干效率较好、较为节能、操作较为方便的优点。
The utility model provides an energy-saving dryer device for knitted textiles. The energy-saving dryer device for knitting textiles includes: a bottom plate, a first support rod is fixedly installed on the top of the bottom plate, and the same drying plate is fixedly installed on the top ends of a plurality of the first support rods. A drying groove is provided on the drying plate, a plurality of second support rods are fixedly installed on the top of the bottom plate, and the same U-shaped plate is fixedly installed on the top ends of the plurality of second support rods; the drying mechanism, the The drying mechanism is set on the top of the bottom plate; the vibration guiding mechanism is set on the inner wall of the U-shaped plate; the winding mechanism is set on the top of the bottom plate. The energy-saving dryer device for knitting textiles provided by the utility model has the advantages of better drying efficiency, more energy saving and more convenient operation.
Description
技术领域technical field
本实用新型属于针纺织品加工技术领域,尤其涉及一种节能型的针纺织品用的烘干机装置。The utility model belongs to the technical field of needle textile processing, in particular to an energy-saving dryer device for needle textiles.
背景技术Background technique
针纺织品是利用织针将纱线弯曲成圈并相互串套而形成的织物,分经编针织布和纬编针织布。具有质地柔软、吸湿透气、排汗保暖等特性,大多具有优良的弹性与延伸性。在针纺织品加工的过程中需要对其进行清洗,而清洗之后要使用烘干装置对其进行烘干。Knitting textiles are fabrics formed by bending yarns into loops with knitting needles and interlacing them, and are divided into warp knitted fabrics and weft knitted fabrics. It has the characteristics of soft texture, moisture absorption, breathability, perspiration and warmth retention, and most of them have excellent elasticity and extensibility. During the processing of knitted textiles, they need to be cleaned, and after cleaning, they should be dried with a drying device.
但是,现有的烘干装置往往采用电加热的方式对针纺织品进行烘干,较为浪费电力资源,同时在烘干时,针纺织品上可能会残留有较多的水渍,而这些水渍会导致烘干效率降低。However, the existing drying devices often use electric heating to dry the needled textiles, which is a waste of power resources. At the same time, when drying, there may be more water stains on the needled textiles, and these water stains will result in reduced drying efficiency.
因此,有必要提供一种新的节能型的针纺织品用的烘干机装置解决上述技术问题。Therefore, it is necessary to provide a new energy-saving dryer device for knitted textiles to solve the above technical problems.
实用新型内容Utility model content
本实用新型解决的技术问题是提供一种烘干效率较好、较为节能、操作较为方便的节能型的针纺织品用的烘干机装置。The technical problem solved by the utility model is to provide an energy-saving dryer device for knitted textiles with better drying efficiency, more energy saving and more convenient operation.
为解决上述技术问题,本实用新型提供的节能型的针纺织品用的烘干机装置包括:底板,所述底板的顶部固定安装有第一支撑杆,多个所述第一支撑杆的顶端固定安装有同一个烘干板,所述烘干板上开设有烘干槽,所述底板的顶部固定安装有多个第二支撑杆,多个所述第二支撑杆的顶端固定安装有同一个U型板;烘干机构,所述烘干机构设置在所述底板的顶部;震动导向机构,所述震动导向机构设置在所述U型板的内壁上;收卷机构,所述收卷机构设置在所述底板的顶部。In order to solve the above technical problems, the utility model provides an energy-saving dryer device for knitting textiles, which includes: a base plate, the top of which is fixedly equipped with first support rods, and the top ends of a plurality of the first support rods are fixed The same drying plate is installed, a drying groove is opened on the drying plate, a plurality of second support rods are fixedly installed on the top of the bottom plate, and the same U-shaped plate; a drying mechanism, the drying mechanism is arranged on the top of the bottom plate; a vibration guiding mechanism, the vibration guiding mechanism is arranged on the inner wall of the U-shaped plate; a winding mechanism, the winding mechanism set on top of the bottom plate.
作为本实用新型的进一步方案,所述烘干机构包括空气能热泵、多个冷凝器、多个风扇和多个管路,所述空气能热泵固定安装在所述底板的顶部,多个所述冷凝器均设置在所述烘干板上,多个所述风扇均设置在所述烘干板上,多个所述风扇的安装位置分别与多个所述冷凝器相对应。As a further solution of the present utility model, the drying mechanism includes an air source heat pump, a plurality of condensers, a plurality of fans and a plurality of pipelines, the air source heat pump is fixedly installed on the top of the bottom plate, and a plurality of the The condensers are all arranged on the drying plate, the plurality of fans are all arranged on the drying plate, and the installation positions of the plurality of fans correspond to the plurality of condensers respectively.
作为本实用新型的进一步方案,所述震动导向机构包括多个滑动杆、滑动板、多个弹簧、震动电机、两个竖板、转轴和导向辊,多个所述滑动杆均固定安装在所述U型板的顶部内壁上,所述滑动板滑动套设在多个所述滑动杆上,多个所述弹簧分别滑动套设在多个所述滑动杆上,所述震动电机固定安装在所述滑动板上,两个所述竖板均固定安装在所述滑动板的底部,所述转轴转动安装在两个所述竖板相互靠近的一侧,所述导向辊固定套设在所述转轴上。As a further solution of the present utility model, the vibration guiding mechanism includes a plurality of sliding rods, a sliding plate, a plurality of springs, a vibration motor, two vertical plates, a rotating shaft and a guide roller, and the plurality of sliding rods are all fixedly installed on the On the top inner wall of the U-shaped plate, the sliding plate is slidably set on a plurality of the sliding rods, the plurality of the springs are respectively slidably set on the plurality of the sliding rods, and the vibration motor is fixedly installed on the On the sliding plate, the two vertical plates are fixedly installed on the bottom of the sliding plate, the rotating shaft is installed on the side where the two vertical plates are close to each other, and the guide roller is fixedly sleeved on the bottom of the sliding plate. on the shaft.
作为本实用新型的进一步方案,所述U型板的内壁上设置有收集盆。As a further solution of the present utility model, a collecting basin is arranged on the inner wall of the U-shaped plate.
作为本实用新型的进一步方案,所述收卷机构包括两个侧板、支撑轴、收卷辊、伺服电机、主动同步轮和从动同步轮,两个所述侧板均固定安装在所述底板的顶部,所述支撑轴转动安装在两个所述侧板上,所述伺服电机固定安装在一个所述侧板上,所述主动同步轮固定套设在所述伺服电机的输出轴上,所述从动同步轮固定套设在所述支撑轴上,所述主动同步轮与所述从动同步轮上套设有同一条同步带。As a further solution of the utility model, the winding mechanism includes two side plates, a support shaft, a winding roller, a servo motor, a driving synchronous wheel and a driven synchronous wheel, and the two side plates are fixedly installed on the On the top of the bottom plate, the support shaft is rotatably mounted on the two side plates, the servo motor is fixedly mounted on one of the side plates, and the active synchronous wheel is fixedly sleeved on the output shaft of the servo motor , the driven synchronous wheel is fixedly sheathed on the support shaft, and the same synchronous belt is sheathed on the active synchronous wheel and the driven synchronous wheel.
作为本实用新型的进一步方案,所述空气能热泵的顶部设置有控制器,所述控制器与所述伺服电机、所述震动电机、多个所述风扇和所述空气能热泵电性连接。As a further solution of the present invention, a controller is provided on the top of the air source heat pump, and the controller is electrically connected to the servo motor, the vibration motor, multiple fans and the air source heat pump.
作为本实用新型的进一步方案,多个所述滑动杆的底端均固定安装有限位块。As a further solution of the present utility model, the bottom ends of the plurality of sliding rods are all fixedly equipped with limiting blocks.
与相关技术相比较,本实用新型提供的节能型的针纺织品用的烘干机装置具有如下有益效果:Compared with related technologies, the energy-saving dryer device for knitted textiles provided by the utility model has the following beneficial effects:
本实用新型提供一种节能型的针纺织品用的烘干机装置:通过烘干槽可以使针纺织品充分的与热气流相接触,从而提升烘干效果,通过烘干机构可以较为高效和节能的对针纺织品进行烘干,通过震动导向机构可以使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆内,从而提升针纺织品的烘干效率,通过收卷机构可以对烘干后的针纺织品进行收卷,通过空气能热泵可以使烘干的过程更加高效节能,通过多个冷凝器和多个风扇能够将热气流吹入烘干槽内,通过震动电机可以间接带动导向辊震动,从而使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆内,通过收集盆抖落的水渍进行收集,通过伺服电机、主动同步轮和从动同步轮可以带动支撑轴转动,通过控制器可以对该装置进行控制,通过多个限位块可以对滑动板进行限位。The utility model provides an energy-saving dryer device for knitting textiles: the knitting textiles can be fully contacted with hot air through a drying tank, thereby improving the drying effect, and the drying mechanism can be more efficient and energy-saving. To dry needled textiles, the needled textiles can be shaken through the vibration guide mechanism, so that the residual water stains on it can be shaken into the collection basin, thereby improving the drying efficiency of the needled textiles, and the dried textiles can be dried through the winding mechanism. The knitting textiles are rolled, and the drying process can be more efficient and energy-saving through the air energy heat pump. The hot air can be blown into the drying tank through multiple condensers and multiple fans, and the vibration motor can indirectly drive the guide roller to vibrate. , so that the needled textiles shake, so that the remaining water stains on it are shaken into the collection basin, and the water stains shaken off by the collection basin are collected. The servo motor, the active synchronous wheel and the driven synchronous wheel can drive the support shaft to rotate , the device can be controlled by the controller, and the sliding plate can be limited by a plurality of limit blocks.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本实用新型作进一步的说明。In order to facilitate the understanding of those skilled in the art, the utility model will be further described below in conjunction with the accompanying drawings.
图1为本实用新型提供的节能型的针纺织品用的烘干机装置的一种较佳实施例的正视剖视结构示意图;Fig. 1 is a front view cross-sectional structural schematic diagram of a preferred embodiment of an energy-saving dryer device for knitting textiles provided by the utility model;
图2为图1中A部分的放大结构示意图;Fig. 2 is the schematic diagram of the enlarged structure of part A in Fig. 1;
图3为图1中B部分的放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure of part B in Fig. 1;
图4为图1中导向辊17的三维结构示意图。FIG. 4 is a three-dimensional structural schematic diagram of the
图中:1、底板;2、第一支撑杆;3、烘干板;4、烘干槽;5、第二支撑杆;6、U型板;7、空气能热泵;8、冷凝器;9、风扇;10、管路;11、滑动杆;12、滑动板;13、弹簧;14、震动电机;15、竖板;16、转轴;17、导向辊;18、收集盆;19、侧板;20、支撑轴;21、收卷辊;22、伺服电机;23、主动同步轮;24、从动同步轮;25、控制器。In the figure: 1. Bottom plate; 2. First support rod; 3. Drying plate; 4. Drying tank; 5. Second support rod; 6. U-shaped plate; 7. Air energy heat pump; 8. Condenser; 9. Fan; 10. Pipeline; 11. Slide rod; 12. Slide plate; 13. Spring; 14. Vibration motor; 15. Riser; 16. Rotating shaft; 17. Guide roller; 18. Collection basin; 20, support shaft; 21, winding roller; 22, servo motor; 23, active synchronous wheel; 24, driven synchronous wheel; 25, controller.
具体实施方式Detailed ways
请结合参阅图1-4,其中,图1为本实用新型提供的节能型的针纺织品用的烘干机装置的一种较佳实施例的正视剖视结构示意图;图2为图1中A部分的放大结构示意图;图3为图1中B部分的放大结构示意图;图4为图1中导向辊17的三维结构示意图。节能型的针纺织品用的烘干机装置包括:底板1,所述底板1的顶部固定安装有第一支撑杆2,多个所述第一支撑杆2的顶端固定安装有同一个烘干板3,所述烘干板3上开设有烘干槽4,所述底板1的顶部固定安装有多个第二支撑杆5,多个所述第二支撑杆5的顶端固定安装有同一个U型板6;烘干机构,所述烘干机构设置在所述底板1的顶部;震动导向机构,所述震动导向机构设置在所述U型板6的内壁上;收卷机构,所述收卷机构设置在所述底板1的顶部,通过烘干槽4可以使针纺织品充分的与热气流相接触,从而提升烘干效果,通过烘干机构可以较为高效和节能的对针纺织品进行烘干,通过震动导向机构可以使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆18内,从而提升针纺织品的烘干效率,通过收卷机构可以对烘干后的针纺织品进行收卷。Please refer to Figures 1-4 in combination, wherein Figure 1 is a front view sectional structural schematic diagram of a preferred embodiment of an energy-saving dryer device for knitting textiles provided by the utility model; Part of the enlarged structural schematic diagram; FIG. 3 is an enlarged structural schematic diagram of part B in FIG. 1; FIG. 4 is a three-dimensional structural schematic diagram of the
所述烘干机构包括空气能热泵7、多个冷凝器8、多个风扇9和多个管路10,所述空气能热泵7固定安装在所述底板1的顶部,多个所述冷凝器8均设置在所述烘干板3上,多个所述风扇9均设置在所述烘干板3上,多个所述风扇9的安装位置分别与多个所述冷凝器8相对应,通过空气能热泵7可以使烘干的过程更加高效节能,通过多个冷凝器8和多个风扇9能够将热气流吹入烘干槽4内。The drying mechanism includes an air
所述震动导向机构包括多个滑动杆11、滑动板12、多个弹簧13、震动电机14、两个竖板15、转轴16和导向辊17,多个所述滑动杆11均固定安装在所述U型板6的顶部内壁上,所述滑动板12滑动套设在多个所述滑动杆11上,多个所述弹簧13分别滑动套设在多个所述滑动杆11上,所述震动电机14固定安装在所述滑动板12上,两个所述竖板15均固定安装在所述滑动板12的底部,所述转轴16转动安装在两个所述竖板15相互靠近的一侧,所述导向辊17固定套设在所述转轴16上,通过震动电机14可以间接带动导向辊17震动,从而使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆18内。The vibration guiding mechanism includes a plurality of sliding
所述U型板6的内壁上设置有收集盆18,通过收集盆18抖落的水渍进行收集。A
所述收卷机构包括两个侧板19、支撑轴20、收卷辊21、伺服电机22、主动同步轮23和从动同步轮24,两个所述侧板19均固定安装在所述底板1的顶部,所述支撑轴20转动安装在两个所述侧板19上,所述伺服电机22固定安装在一个所述侧板19上,所述主动同步轮23固定套设在所述伺服电机22的输出轴上,所述从动同步轮24固定套设在所述支撑轴20上,所述主动同步轮23与所述从动同步轮24上套设有同一条同步带,通过伺服电机22、主动同步轮23和从动同步轮24可以带动支撑轴20转动。The winding mechanism includes two
所述空气能热泵7的顶部设置有控制器25,所述控制器25与所述伺服电机22、所述震动电机14、多个所述风扇9和所述空气能热泵7电性连接,通过控制器25可以对该装置进行控制。The top of the air
多个所述滑动杆11的底端均固定安装有限位块,通过多个限位块可以对滑动板12进行限位。Limiting blocks are fixedly installed on the bottom ends of the plurality of sliding
本实用新型提供的节能型的针纺织品用的烘干机装置的工作原理如下:The working principle of the energy-saving dryer device for knitted textiles provided by the utility model is as follows:
对针纺织品进行烘干时,将针纺织品沿导向辊17的顶部伸入烘干槽4内,然后从烘干槽4的另一侧拉出并固定在收卷辊21上,启动空气能热泵7和多个风扇9,通过空气能热泵7运行使冷凝器8发热,通过多个风扇9吹向多个冷凝器8的气流将热量带入烘干槽4的的内部,从而对针纺织品进行烘干,同时启动震动电机14,通过震动电机14可以间接带动导向辊17震动,通过震动的导向辊17可以使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆18内,启动伺服电机22,伺服电机22带动主动同步轮23转动,主动同步轮23通过同步带带动从动同步轮24转动,从动同步轮24带动支撑轴20转动,支撑轴20带动收卷辊21转动,通过收卷辊21转动对针纺织品进行收卷,从而使针纺织品缓慢的通过烘干槽4,进而对针纺织品进行高效节能的烘干。When drying the needled textiles, extend the needled textiles into the drying tank 4 along the top of the guide roller 17, then pull them out from the other side of the drying tank 4 and fix them on the winding roller 21, start the air energy heat pump 7 and a plurality of fans 9, the condenser 8 is heated by the operation of the air energy heat pump 7, and the airflow blown to the plurality of condensers 8 by the plurality of fans 9 brings heat into the inside of the drying tank 4, thereby drying the needled textiles Drying, start the vibration motor 14 at the same time, the vibration motor 14 can indirectly drive the guide roller 17 to vibrate, and the needle textile can be shaken by the vibration guide roller 17, thereby shaking the remaining water stains on it into the collection basin 18, start The servo motor 22, the servo motor 22 drives the active synchronous wheel 23 to rotate, the active synchronous wheel 23 drives the driven synchronous wheel 24 to rotate through the synchronous belt, the driven synchronous wheel 24 drives the support shaft 20 to rotate, and the support shaft 20 drives the winding roller 21 to rotate, The needled textiles are wound up by the rotation of the winding roller 21, so that the needled textiles slowly pass through the drying tank 4, and then the needled textiles are dried with high efficiency and energy saving.
与相关技术相比较,本实用新型提供的节能型的针纺织品用的烘干机装置具有如下有益效果:Compared with related technologies, the energy-saving dryer device for knitted textiles provided by the utility model has the following beneficial effects:
本实用新型提供一种节能型的针纺织品用的烘干机装置,通过烘干槽4可以使针纺织品充分的与热气流相接触,从而提升烘干效果,通过烘干机构可以较为高效和节能的对针纺织品进行烘干,通过震动导向机构可以使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆18内,从而提升针纺织品的烘干效率,通过收卷机构可以对烘干后的针纺织品进行收卷,通过空气能热泵7可以使烘干的过程更加高效节能,通过多个冷凝器8和多个风扇9能够将热气流吹入烘干槽4内,通过震动电机14可以间接带动导向辊17震动,从而使针纺织品发生抖动,从而将其上残留的水渍抖向收集盆18内,通过收集盆18抖落的水渍进行收集,通过伺服电机22、主动同步轮23和从动同步轮24可以带动支撑轴20转动,通过控制器25可以对该装置进行控制,通过多个限位块可以对滑动板12进行限位。The utility model provides an energy-saving dryer device for knitting textiles. Through the
需要说明的是,本实用新型的设备结构和附图主要对本实用新型的原理进行描述,在该设计原理的技术上,装置的动力机构、供电系统及控制系统等的设置并没有完全描述清楚,而在本领域技术人员理解上述实用新型的原理的前提下,可清楚获知其动力机构、供电系统及控制系统的具体,申请文件的控制方式是通过控制器来自动控制,控制器的控制电路通过本领域的技术人员简单编程即可实现;It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described clearly. On the premise that those skilled in the art understand the principles of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system. The control method of the application document is automatically controlled by the controller, and the control circuit of the controller is passed Those skilled in the art can implement simple programming;
其中所使用到的标准零件均可以从市场上购买,而且根据说明书和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中常规的型号,且本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。The standard parts used in it can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding in the prior art. , the machinery, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles are known to those skilled in the art through technical manuals or known through conventional experimental methods.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型或直接或间接运用,在其它相关的技术领域,本实用新型的范围由所附权利要求及其等同物限定,均同理包括在本实用新型的专利保护范围内。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , Replacement and modification or direct or indirect application, in other relevant technical fields, the scope of the present invention is defined by the appended claims and their equivalents, all of which are equally included in the patent protection scope of the present invention.
Claims (7)
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