CN218769513U - A cooling device for high-power thyristor chains suitable for rail transit - Google Patents

A cooling device for high-power thyristor chains suitable for rail transit Download PDF

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CN218769513U
CN218769513U CN202221726874.1U CN202221726874U CN218769513U CN 218769513 U CN218769513 U CN 218769513U CN 202221726874 U CN202221726874 U CN 202221726874U CN 218769513 U CN218769513 U CN 218769513U
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radiator
air
heat dissipation
heat
wall
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黄庆锋
张洪松
冯贵超
黎兴源
王益
张开元
黄珂
王斌
杨元志
梅峰
王虎杰
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Chengdu Zhonggong Electric Engineering Co ltd
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Abstract

本实用新型公开了一种适用于轨道交通的大功率可控硅链的散热装置,包括由若干并排设置的散热器构成的散热器组,大功率可控硅链固定于每一个散热器的外侧壁上,在散热器的底部固定有竖直朝向的散热风扇;在散热器墙背侧设置有竖直汇风道;还包括倾斜设置的导风导流板,导风导流板连接上一层换热器背侧壁及下一层换热器的外侧壁,将新风经换热后导入竖直汇风道内;还包括设置于竖直汇风道顶部的防尘导流板及设置于竖直汇风道底部的汇风道风扇;散热器内部采用锯齿状散热风道设计,增加散热面积,提高散热效率的同时减小散热器的体积。采用自动散热技术,每组散热器上设置温度传感器,根据温度总动启、停强制风冷,保证散热效果的同时减小能耗。

Figure 202221726874

The utility model discloses a cooling device for a high-power thyristor chain suitable for rail traffic, which comprises a radiator group composed of several radiators arranged side by side, and the high-power thyristor chain is fixed on the outside of each radiator On the wall, a vertically facing cooling fan is fixed at the bottom of the radiator; a vertical air collection channel is arranged on the back side of the radiator wall; a wind guide deflector arranged obliquely is also included, and the wind guide deflector is connected to a The back side wall of the heat exchanger on the first floor and the outer wall of the heat exchanger on the next layer guide the fresh air into the vertical air collection channel after heat exchange; The fan at the bottom of the vertical air collection channel; the inside of the radiator adopts a zigzag cooling air channel design, which increases the heat dissipation area, improves the heat dissipation efficiency and reduces the volume of the radiator. Using automatic heat dissipation technology, a temperature sensor is installed on each group of radiators, and the forced air cooling is always started and stopped according to the temperature, so as to ensure the heat dissipation effect and reduce energy consumption at the same time.

Figure 202221726874

Description

一种适用于轨道交通的大功率可控硅链的散热装置A cooling device for high-power thyristor chains suitable for rail transit

技术领域technical field

本实用新型涉及热交换技术领域,具体涉及到一种适用于轨道交通的大功率可控硅链的散热装置。The utility model relates to the technical field of heat exchange, in particular to a cooling device suitable for a high-power thyristor chain of rail traffic.

背景技术Background technique

可控硅(Silicon Controlled Rectifier) 简称SCR,是一种大功率电器元件,也称晶闸管。它具有体积小、效率高、寿命长等优点。在自动控制系统中,可作为大功率驱动器件,实现用小功率控件控制大功率设备。它在交直流电机调速系统、调功系统及随动系统中得到了广泛的应用。由于其功率较大,发热情况较为突出。目前市面上的可控硅水冷散热器,一旦安装到电器系统中后,想更换可控硅,需要将整个散热器全部拆卸下来,再拆开散热器框架,进行更换,费时费力,很不方便。因此目前所采用的,多为强制风冷措施。SCR (Silicon Controlled Rectifier), referred to as SCR, is a high-power electrical component, also known as a thyristor. It has the advantages of small size, high efficiency and long life. In the automatic control system, it can be used as a high-power drive device to realize the control of high-power equipment with low-power controls. It has been widely used in AC and DC motor speed control system, power adjustment system and servo system. Due to its high power, the heat generation is more prominent. At present, once the thyristor water-cooled radiators on the market are installed in the electrical system, if you want to replace the thyristor, you need to disassemble the entire radiator, and then disassemble the radiator frame to replace it, which is time-consuming and laborious, which is very inconvenient. . Therefore, most of the measures adopted at present are forced air cooling.

但是现有的风冷散热器如申请号为2015105001166的中国专利,公开了一种可控硅散热器,包括铜芯,所述铜芯外套有散热片,所述散热片包括八片紫铜散热片和十四片铝合金散热片,所述散热片之间设有间隙槽,通过设置紫铜散热片,用于导电,传输电力;通过设置铝合金散热片和铜芯,用于散热,将热气从可控硅上带出,并未考虑大规模使用由若干可控硅组成的硅链时的热量散发问题,也并没有充分考虑自然散热与强制风冷之间的冗余设计,热效率不高,对散热要求较高的场合应用效果不好。同时未考虑各散热器模块之间的相互影响,虽然能够保证位于机柜下部位大功率可控硅链的散热,但是位于机柜上部位的大功率可控硅链容易受到下方热风的影响,整体散热效率低,进而导致风扇需要随时工作以保证散热效果,整个散热装置的能耗较大。However, the existing air-cooled radiator, such as the Chinese patent application number 2015105001166, discloses a thyristor radiator, which includes a copper core, and the copper core is covered with cooling fins, and the cooling fins include eight copper cooling fins. and fourteen aluminum alloy heat sinks, gap grooves are provided between the heat sinks, copper heat sinks are provided for conduction and power transmission; aluminum alloy heat sinks and copper cores are provided for heat dissipation, and hot gas is dissipated from The thyristor is brought out, and the problem of heat dissipation when the silicon chain composed of several thyristors is used on a large scale is not considered, and the redundant design between natural heat dissipation and forced air cooling is not fully considered, and the thermal efficiency is not high. The application effect is not good in occasions with high heat dissipation requirements. At the same time, the interaction between the radiator modules is not considered. Although the heat dissipation of the high-power thyristor chain located at the lower part of the cabinet can be guaranteed, the high-power thyristor chain located at the upper part of the cabinet is easily affected by the hot air below, and the overall heat dissipation The efficiency is low, which in turn causes the fan to work at any time to ensure the heat dissipation effect, and the energy consumption of the entire heat dissipation device is relatively large.

实用新型内容Utility model content

本实用新型要解决的技术问题在于现有技术中,在可控硅链的应用中在对散热要求较高的特殊工况下,若使用可控硅散热器会存在散热不佳的情况,而导致无法适配大规模使用时的散热需求的问题;以及现有技术中也并无适用于大功率可控硅链的散热装置的问题。为解决上述技术问题,本实用新型所采用的技术方案为:一种适用于轨道交通的大功率可控硅链的散热装置,包括由若干并排设置的散热器构成的散热器组,大功率可控硅链固定于每一个散热器的外侧壁上,在所述散热器的底部固定有竖直朝向的散热风扇;所述散热器组上下排布有若干组,构成散热器墙,在所述散热器墙背侧设置有竖直汇风道;还包括倾斜设置的导风导流板,所述导风导流板连接上一层散热器背侧壁及下一层散热器的外侧壁,将新风经换热后导入所述竖直汇风道内;还包括设置于所述竖直汇风道顶部的防尘导流板及设置于所述竖直汇风道底部的汇风道风扇。The technical problem to be solved by the utility model is that in the prior art, in the application of the thyristor chain, in the special working condition with high heat dissipation requirements, if the thyristor radiator is used, the heat dissipation will be poor, and This leads to the problem of not being able to adapt to the heat dissipation requirements during large-scale use; and the problem that there is no heat dissipation device suitable for high-power thyristor chains in the prior art. In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a heat dissipation device suitable for a high-power thyristor chain for rail transit, including a radiator group composed of several radiators arranged side by side. The silicon-controlled chain is fixed on the outer wall of each radiator, and a vertical cooling fan is fixed on the bottom of the radiator; several groups are arranged up and down in the radiator group to form a radiator wall. The back side of the radiator wall is provided with a vertical air collection channel; it also includes an inclined wind guide deflector, and the wind guide deflector is connected to the back side wall of the upper radiator and the outer side wall of the next radiator. The fresh air is introduced into the vertical air collection channel after heat exchange; it also includes a dust-proof deflector arranged on the top of the vertical air collection channel and an air collection channel fan arranged at the bottom of the vertical air collection channel.

特别的,在所述大功率可控硅链上方的散热器外壁上还固定有温度传感器,所述汇风道风扇及散热风扇均与所述温度传感器电连接。In particular, a temperature sensor is fixed on the outer wall of the radiator above the high-power thyristor chain, and both the air confluence duct fan and the cooling fan are electrically connected to the temperature sensor.

特别的,所述散热器为方形箱体,在所述箱体内部设有若干并排设置的热交换风道,所述热交换风道竖直设置。In particular, the radiator is a square box, inside the box there are several heat exchange air ducts arranged side by side, and the heat exchange air ducts are arranged vertically.

更进一步的,所述热交换风道内部设有锯齿状散热面。Furthermore, the inside of the heat exchange air duct is provided with a serrated heat dissipation surface.

特别的,所述防尘导流板为倒置的金字塔状。In particular, the dust-proof deflector is in the shape of an inverted pyramid.

本实用新型与现有技术相比,具有如下优点和有益效果:Compared with the prior art, the utility model has the following advantages and beneficial effects:

1、散热器内部采用锯齿状散热风道设计,增加散热面积,提高散热效率的同时减小散热器的体积。1. The interior of the radiator is designed with a zigzag cooling air duct to increase the cooling area, improve the cooling efficiency and reduce the volume of the radiator.

2、采用自动散热技术,每组散热器上设置温度传感器,根据温度总动启、停强制风冷,保证散热效果的同时减小能耗。2. Adopt automatic heat dissipation technology, set temperature sensor on each radiator, start and stop forced air cooling according to temperature, ensure heat dissipation effect and reduce energy consumption at the same time.

3、采用独立多级风道设计,提高新风和热风的交换效率,减小散热器组之间的相互影响,提高大功率可控硅链模块的散热效率。3. Adopt independent multi-stage air duct design to improve the exchange efficiency of fresh air and hot air, reduce the mutual influence between radiator groups, and improve the heat dissipation efficiency of high-power thyristor chain modules.

附图说明Description of drawings

图1为散热器结构示意图。Figure 1 is a schematic diagram of the radiator structure.

图2为图1中A处放大结构示意图。FIG. 2 is a schematic diagram of the enlarged structure at A in FIG. 1 .

图3为本实用新型装置结构示意图。Fig. 3 is a structural schematic diagram of the device of the present invention.

图中各标号的释义为:散热器—1;大功率可控硅链—2;散热风扇—3;竖直汇风道—4;导风导流板—5;防尘导流板—6;汇风道风扇—7;温度传感器—8;热交换风道—11;锯齿状散热面—12。The interpretation of each label in the figure is: Radiator—1; High-power thyristor chain—2; Cooling fan—3; Vertical air duct—4; Air deflector—5; Conveyor fan—7; temperature sensor—8; heat exchange air duct—11; serrated cooling surface—12.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,以便对本实用新型的构思、所解决的技术问题、构成技术方案的技术特征和带来的技术效果有更进一步的了解。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention, in order to describe the concept of the present invention, the technical problems to be solved, the technical features and the belts of the technical solutions. To have a better understanding of the technical effects of the coming.

如图1所示,一种适用于轨道交通的大功率可控硅链的散热装置,包括由若干并排设置的散热器1构成的散热器组,大功率可控硅链2固定于每一个散热器1的外侧壁上,在所述散热器1的底部固定有竖直朝向的散热风扇3;所述散热器组上下排布有若干组,构成散热器墙,在所述散热器墙背侧设置有竖直汇风道4;还包括倾斜设置的导风导流板5,所述导风导流板5连接上一层散热器1背侧壁及下一层散热器1的外侧壁,将新风经换热后导入所述竖直汇风道4内;还包括设置于所述竖直汇风道4顶部的防尘导流板6及设置于所述竖直汇风道4底部的汇风道风扇7。As shown in Figure 1, a cooling device for a high-power thyristor chain suitable for rail transit includes a radiator group composed of several radiators 1 arranged side by side, and a high-power thyristor chain 2 is fixed on each radiator On the outer wall of the radiator 1, a vertically facing cooling fan 3 is fixed at the bottom of the radiator 1; several groups are arranged up and down in the radiator group to form a radiator wall, and on the back side of the radiator wall It is provided with a vertical air collection channel 4; it also includes a wind deflector 5 arranged obliquely, and the wind deflector 5 is connected to the back side wall of the radiator 1 on the upper layer and the outer side wall of the radiator 1 on the next layer, The fresh air is introduced into the vertical air collection channel 4 after heat exchange; it also includes a dust-proof deflector 6 arranged on the top of the vertical air collection channel 4 and a Conveyor fan7.

在本实用新型中,散热器1采用一体式铸造,可安装多组大功率可控硅链2。每个散热器1的底部都间隔安装散热风扇3,每个散热风扇3之间具有一定的间隔,保证在风扇未启动,空气能够自然流通,时能够自然散热。In the utility model, the radiator 1 adopts integral casting, and multiple sets of high-power thyristor chains 2 can be installed. The bottom of each radiator 1 is installed with cooling fans 3 at intervals. There is a certain interval between each cooling fan 3 to ensure that the air can circulate naturally and dissipate heat naturally when the fan is not started.

当机柜内部需使用多组大功率可控硅链2时,各散热器1之间设置隔热的导风导流板5,导风导流板5的作用在于一方面隔绝散热器1进入的新风与流出散热器1的热风之间热量传递,二是引导新风与热风的流动方向,从而提高散热效率。新风从散热器1底部的散热风扇3进入散热器1,然后从散热器1顶部流出散热器1,经过导风导流板5的作用,然后进入热风专用通道也即竖直汇风道4,被汇风道风扇7送到机柜外。为进一步提升散热效率,除了在每个散热器1底部均安装散热风扇3外,在竖直汇风道4最下方的进风口处也设置了一排风扇也即汇风道风扇7,确保热风能以够快速的流出机柜。When multiple sets of high-power thyristor chains 2 need to be used inside the cabinet, heat-insulating wind deflectors 5 are arranged between the radiators 1. The heat is transferred between the fresh air and the hot air flowing out of the radiator 1, and the second is to guide the flow direction of the fresh air and the hot air, thereby improving the heat dissipation efficiency. Fresh air enters the radiator 1 from the cooling fan 3 at the bottom of the radiator 1, then flows out of the radiator 1 from the top of the radiator 1, passes through the function of the air guide deflector 5, and then enters the special channel for hot air, that is, the vertical air collection channel 4, Sent to the outside of the cabinet by the confluence duct fan 7. In order to further improve the heat dissipation efficiency, in addition to installing cooling fans 3 at the bottom of each radiator 1, a row of fans is also arranged at the air inlet at the bottom of the vertical air collection duct 4, that is, the air collection duct fan 7, to ensure that the hot air can To flow out of the cabinet quickly enough.

特别的,在所述大功率可控硅链2上方的散热器1外壁上还固定有温度传感器8,所述汇风道风扇7及散热风扇3均与所述温度传感器8电连接。In particular, a temperature sensor 8 is fixed on the outer wall of the radiator 1 above the high-power thyristor chain 2 , and the air confluence duct fan 7 and the cooling fan 3 are both electrically connected to the temperature sensor 8 .

在本实施例中,散热器1上设置多组温度传感器8,实时采集散热温度,可以根据散热器1的温度实时控制散热风扇3的启动与停止,即,当自然散热无法满足散热需求时,通过启动散热风扇3强制散热,确保散热效果,确保大功率可控硅链2的散热的可靠性。当散热器1温度降低至设定温度低点时,控制散热风扇3停止,以节约电能。In this embodiment, multiple groups of temperature sensors 8 are set on the radiator 1 to collect the heat dissipation temperature in real time, and the start and stop of the cooling fan 3 can be controlled in real time according to the temperature of the radiator 1, that is, when natural heat dissipation cannot meet the heat dissipation requirements, By starting the heat dissipation fan 3 to forcibly dissipate heat, the heat dissipation effect is ensured, and the reliability of heat dissipation of the high-power thyristor chain 2 is ensured. When the temperature of the radiator 1 drops to the low point of the set temperature, the cooling fan 3 is controlled to stop, so as to save electric energy.

特别的,所述散热器1为方形箱体,在所述方形箱体内部设有若干并排设置的热交换风道11,所述热交换风道11竖直设置。In particular, the radiator 1 is a square box, inside the square box there are several heat exchange air ducts 11 arranged side by side, and the heat exchange air ducts 11 are arranged vertically.

在本实施例中,通过散热器1方形箱体内部的热交换风道11进行热交换,并通过多条相互平行的风道加强散热。在本实施例中,热交换风道11与散热风扇3的走向需要匹配,均为竖直方向,以配合竖直汇风道4及汇风道风扇7进行汇风后的排风。In this embodiment, the heat is exchanged through the heat exchange air passages 11 inside the square box of the radiator 1, and the heat dissipation is enhanced through a plurality of mutually parallel air passages. In this embodiment, the directions of the heat exchange air duct 11 and the cooling fan 3 need to match, both of which are vertical, so as to cooperate with the vertical air confluence duct 4 and the confluence duct fan 7 to exhaust the air after the confluence.

如图2所示,更进一步的,所述热交换风道11内部设有锯齿状散热面12。As shown in FIG. 2 , further, the inside of the heat exchange air channel 11 is provided with a zigzag heat dissipation surface 12 .

在本实施例中,通过在热交换风道11内部设置锯齿状散热面12增大换热面积,以提高热交换效率,便于缩小散热器体积,加快散热速度,也能更好地降低能耗。In this embodiment, the serrated heat dissipation surface 12 is set inside the heat exchange air channel 11 to increase the heat exchange area to improve the heat exchange efficiency, facilitate the reduction of the radiator volume, accelerate the heat dissipation speed, and better reduce energy consumption. .

如图3所示,特别的,所述防尘导流板6为倒置的金字塔状。As shown in FIG. 3 , in particular, the dust-proof deflector 6 is in the shape of an inverted pyramid.

在本实施例中,所述防尘导流板6的作用在于屏蔽掉竖直汇风道4顶部的外界灰尘及水滴对于整个散热装置的影响,防止设备房内漏水和落尘影响设备的正常运行和使用寿命,保证风道的出风效率的同时兼顾防滴水与落尘的功能。In this embodiment, the function of the dust-proof deflector 6 is to shield the influence of external dust and water droplets on the top of the vertical air collection channel 4 on the entire heat dissipation device, and prevent water leakage and dust falling in the equipment room from affecting the normal operation of the equipment. and service life, ensuring the air outlet efficiency of the air duct while taking into account the functions of preventing dripping water and falling dust.

本实用新型描述中出现的“连接”、“固定”,可以是固定连接、加工成型、焊接,也可以机械连接,具体情况理解上述术语在本实用新型中的具体含义。The "connection" and "fixation" appearing in the description of the utility model can be fixed connection, processing and forming, welding, or mechanical connection, and the specific meanings of the above terms in the utility model should be understood in specific cases.

本实用新型描述中,出现的术语“中心”、“上”、“下”、“水平”、“内”、“外”等,其所指示的方位或位置关系仅为便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有的特定的方位,因此并不能理解为对本实用新型的限制。In the description of the utility model, the terms "center", "upper", "lower", "horizontal", "inner", "outer", etc. appearing, and the orientation or positional relationship indicated by them are only for the convenience of describing the utility model and The description is simplified, but does not indicate or imply a specific orientation that the device or element must have, so it should not be construed as a limitation of the present invention.

最后应说明的是:以上各实施例仅用于说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解;其依然可以对前述各实施例所描述的技术方案进行修改,或者对其中部分或全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand It can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.

Claims (2)

1. The heat dissipation device for the high-power silicon-controlled chain suitable for rail transit is characterized by comprising a heat dissipation device group consisting of a plurality of heat dissipaters (1) arranged side by side, wherein each heat dissipater (1) is a square box body, a plurality of heat exchange air channels (11) arranged side by side are arranged in each square box body, the heat exchange air channels (11) are vertically arranged, and a saw-toothed heat dissipation surface (12) is arranged in each heat exchange air channel (11); the high-power silicon-controlled chain (2) is fixed on the outer side wall of each radiator (1), and a vertically-oriented radiating fan (3) is fixed at the bottom of each radiator (1); a plurality of radiator groups are arranged up and down to form a radiator wall, and a vertical air collecting channel (4) is arranged on the back side of the radiator wall; the air guide plate (5) is obliquely arranged, the back side wall of the upper layer of radiator (1) and the outer side wall of the lower layer of radiator (1) are connected with the air guide plate (5), and fresh air is guided into the vertical air gathering channel (4) after heat exchange; the dust-proof air deflector (6) is arranged at the top of the vertical air gathering channel (4), and the air gathering channel fan (7) is arranged at the bottom of the vertical air gathering channel (4); and a temperature sensor (8) is further fixed on the outer wall of the radiator (1) above the high-power silicon controlled chain (2), and the air collecting channel fan (7) and the heat radiating fan (3) are electrically connected with the temperature sensor (8).
2. The high-power thyristor chain heat sink device suitable for rail transit as claimed in claim 1, wherein the dustproof deflector (6) is in the shape of an inverted pyramid.
CN202221726874.1U 2022-07-05 2022-07-05 A cooling device for high-power thyristor chains suitable for rail transit Active CN218769513U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221726874.1U CN218769513U (en) 2022-07-05 2022-07-05 A cooling device for high-power thyristor chains suitable for rail transit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221726874.1U CN218769513U (en) 2022-07-05 2022-07-05 A cooling device for high-power thyristor chains suitable for rail transit

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CN218769513U true CN218769513U (en) 2023-03-28

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Denomination of utility model: A high-power thyristor chain heat dissipation device suitable for rail transit

Granted publication date: 20230328

Pledgee: Chengdu SME financing Company Limited by Guarantee

Pledgor: CHENGDU ZHONGGONG ELECTRIC ENGINEERING Co.,Ltd.

Registration number: Y2024980056473