CN218766420U - Bending cycle testing machine - Google Patents

Bending cycle testing machine Download PDF

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CN218766420U
CN218766420U CN202222435892.0U CN202222435892U CN218766420U CN 218766420 U CN218766420 U CN 218766420U CN 202222435892 U CN202222435892 U CN 202222435892U CN 218766420 U CN218766420 U CN 218766420U
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frame
rotating bracket
testing machine
support
cycle testing
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王贵林
李缙元
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Changchun Zhuojun Automotive Technology Research And Development Co ltd
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Changchun Fusheng Automobile Technology Research And Development Co ltd
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Abstract

本实用新型属于电线电缆试验技术领域,公开了弯曲循环试验机,包括机架,所述机架侧边安装有动力机构,所述机架安装有支撑座,所述支撑座转动安装有旋转支架,所述旋转支架动力端与所述动力机构输出端连接,所述旋转支架安装有若干夹具,所述机架于所述旋转支架正下方安装有两块支板,两块所述支板均设有两道腰型孔,两块所述支板通过所述腰型孔安装有两个支撑辊,两个所述支撑辊两端匹配安装有锁紧螺帽,所述机架于所述旋转支架两侧安装有限位机构,所述机架于所述旋转支架两侧安装有安装板,所述安装板安装有到位传感器;所述夹具夹持有电缆样件,所述电缆样件过两个所述支撑辊之间后端部连接有砝码。

Figure 202222435892

The utility model belongs to the technical field of wire and cable testing, and discloses a bending cycle testing machine, which includes a frame, a power mechanism is installed on the side of the frame, a support seat is installed on the frame, and a rotating bracket is installed on the support seat for rotation. , the power end of the rotating bracket is connected to the output end of the power mechanism, the rotating bracket is equipped with a number of clamps, and the frame is installed with two supporting plates directly below the rotating bracket, and the two supporting plates are both There are two waist-shaped holes, and two supporting rollers are installed on the two support plates through the waist-shaped holes, and locking nuts are installed on both ends of the two supporting rollers. Limiting mechanisms are installed on both sides of the rotating bracket, and the frame is equipped with mounting plates on both sides of the rotating bracket, and the mounting plate is equipped with an in-position sensor; the clamp holds the cable sample, and the cable sample passes through A weight is connected to the rear end between the two supporting rollers.

Figure 202222435892

Description

弯曲循环试验机Bending cycle testing machine

技术领域technical field

本实用新型属于电线电缆试验技术领域,具体涉及弯曲循环试验机。The utility model belongs to the technical field of wire and cable testing, in particular to a bending cycle testing machine.

背景技术Background technique

近年来,随着新能源电动汽车的快速发展,新能源电动汽车用充电桩电缆用量也随之迅速增长,而新能源汽车充电桩电缆在其使用过程中会有拖拽、弯曲的情况,长期使用会出现内部芯线整股断线的问题,尤其是信号与控制芯线,所以为保证确定电缆的使用寿命,所以在电缆出厂前需要对电缆进行弯曲试验以获取使用寿命数据,便于后期处理;In recent years, with the rapid development of new energy electric vehicles, the consumption of charging pile cables for new energy electric vehicles has also increased rapidly, and the charging pile cables of new energy vehicles will be dragged and bent during their use. There will be a problem of breaking the entire strand of the internal core wire, especially the signal and control core wires, so in order to ensure the service life of the cable, it is necessary to perform a bending test on the cable before leaving the factory to obtain service life data, which is convenient for post-processing ;

现有试验机在使用过程中发现:试验机结构复杂,导致生产成本高,进而购置成本高;操作困难,使用技术要求高;不能同时获取多组电缆的弯曲数据,不易于获取大数据。During the use of the existing testing machine, it was found that: the structure of the testing machine is complex, resulting in high production costs, and thus high purchase costs; difficult operation, high technical requirements for use; bending data of multiple sets of cables cannot be obtained at the same time, and it is not easy to obtain large data.

实用新型内容Utility model content

针对上述背景技术所提出的问题,本实用新型的目的是:旨在提供弯曲循环试验机。In view of the problems raised by the above-mentioned background technology, the purpose of this utility model is to provide a bending cycle testing machine.

为实现上述技术目的,本实用新型采用的技术方案如下:For realizing above-mentioned technical purpose, the technical scheme that the utility model adopts is as follows:

弯曲循环试验机,包括机架,所述机架侧边安装有动力机构,所述机架安装有支撑座,所述支撑座转动安装有旋转支架,所述旋转支架动力端与所述动力机构输出端连接,所述旋转支架安装有若干夹具,所述机架于所述旋转支架正下方安装有两块支板,两块所述支板均设有两道腰型孔,两块所述支板通过所述腰型孔安装有两个支撑辊,两个所述支撑辊两端匹配安装有锁紧螺帽,所述机架于所述旋转支架两侧安装有限位机构,所述机架于所述旋转支架两侧安装有安装板,所述安装板安装有到位传感器;The bending cycle testing machine includes a frame, a power mechanism is installed on the side of the frame, a support seat is installed on the frame, a rotating bracket is installed on the support seat, and the power end of the rotating bracket is connected to the power mechanism The output end is connected, the rotating bracket is equipped with several fixtures, and the frame is equipped with two support plates directly below the rotating support, and the two support plates are provided with two waist-shaped holes. Two support rollers are installed on the support plate through the waist-shaped hole, and locking nuts are installed on both ends of the two support rollers. A mounting plate is installed on both sides of the rotating bracket, and an in-position sensor is installed on the mounting plate;

所述夹具夹持有电缆样件,所述电缆样件过两个所述支撑辊之间后端部连接有砝码。The clamp holds a cable sample, and a weight is connected to the rear end of the cable sample passing between the two supporting rollers.

进一步限定,所述夹具至少安装有六个,这样的设计,保证同时试验的数量,提高效率。It is further defined that at least six fixtures are installed, such a design ensures the number of simultaneous tests and improves efficiency.

进一步限定,所述限位机构包括螺纹连接于所述机架上表面的限位螺钉,所述限位螺钉螺纹匹配有螺帽,这样的设计,旋动限位螺钉就能调节限位螺钉的高度,从而达到调节限位位置的目的,螺帽能有效防止限位螺钉受力发生位移。It is further defined that the limit mechanism includes a limit screw threaded on the upper surface of the frame, and the screw thread of the limit screw is matched with a nut. With such a design, the position of the limit screw can be adjusted by turning the limit screw. Height, so as to achieve the purpose of adjusting the limit position, the nut can effectively prevent the displacement of the force of the limit screw.

进一步限定,所述动力机构为高低温伺服电机,这样的设计,保证动力机构使用时不受环境影响。It is further defined that the power mechanism is a high and low temperature servo motor. Such a design ensures that the power mechanism will not be affected by the environment during use.

进一步限定,所述限位机构有四个,均匀分置于所述旋转支架两侧四角位置,所述到位传感器有四个,均匀分置于所述旋转支架两侧四角位置,这样的设计,保证到位信号传输和限位的效果。It is further defined that there are four limit mechanisms, which are evenly distributed at the four corners on both sides of the rotary support, and there are four in-position sensors, which are evenly distributed at the four corners on both sides of the rotary support. Such a design, Ensure the effect of in-position signal transmission and limit.

采用本实用新型的有益效果:Adopt the beneficial effect of the utility model:

1、本实用新型结构合理,元件不多,易于生产制造,实用性强;1. The utility model has reasonable structure, few components, easy production and strong practicability;

2、本实用新型需要技术要求的操作不多,易于使用;2. The utility model does not require many technical requirements and is easy to use;

3、本实用新型可满足多个样件同时试验;可快速更换夹具来实现不同产品的实验需求,易于大数据的恢复。3. The utility model can meet the simultaneous test of multiple samples; the fixture can be quickly replaced to realize the experimental requirements of different products, and it is easy to restore large data.

附图说明Description of drawings

本实用新型可以通过附图给出的非限定性实施例进一步说明;The utility model can be further illustrated by the non-limitative embodiments provided by the accompanying drawings;

图1为本实用新型弯曲循环试验机实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the utility model bending cycle testing machine;

主要元件符号说明如下:The main component symbols are explained as follows:

机架1、动力机构2、支撑座3、旋转支架4、夹具5、支板6、腰型孔7、支撑辊8、锁紧螺帽9、限位机构10、限位螺钉101、螺帽102、安装板11、到位传感器12、电缆样件13、砝码14。Frame 1, power mechanism 2, support seat 3, rotating bracket 4, fixture 5, support plate 6, waist hole 7, support roller 8, lock nut 9, limit mechanism 10, limit screw 101, nut 102 , mounting plate 11 , in-position sensor 12 , cable sample 13 , and weight 14 .

具体实施方式Detailed ways

为了使本领域的技术人员可以更好地理解本实用新型,下面结合附图和实施例对本实用新型技术方案进一步说明。In order to enable those skilled in the art to better understand the utility model, the technical solution of the utility model will be further described below in conjunction with the drawings and embodiments.

如图1所示,本实用新型的弯曲循环试验机,包括机架1,机架1侧边安装有动力机构2,机架1安装有支撑座3,支撑座3转动安装有旋转支架4,旋转支架4动力端与动力机构2输出端连接,旋转支架4安装有若干夹具5,机架1于旋转支架4正下方安装有两块支板6,两块支板6均设有两道腰型孔7,两块支板6通过腰型孔7安装有两个支撑辊8,两个支撑辊8两端匹配安装有锁紧螺帽9,机架1于旋转支架4两侧安装有限位机构10,机架1于旋转支架4两侧安装有安装板11,安装板11安装有到位传感器12;As shown in Figure 1, the bending cycle testing machine of the present utility model includes a frame 1, a power mechanism 2 is installed on the side of the frame 1, a support seat 3 is installed on the frame 1, and a rotating bracket 4 is installed on the support seat 3 for rotation, The power end of the rotating bracket 4 is connected to the output end of the power mechanism 2, the rotating bracket 4 is equipped with several clamps 5, and the frame 1 is equipped with two support plates 6 directly below the rotating support 4, and the two support plates 6 are equipped with two waists. Type hole 7, two support plates 6 are installed with two support rollers 8 through the waist hole 7, and lock nuts 9 are installed on both ends of the two support rollers 8, and the frame 1 is installed with limited positions on both sides of the rotating bracket Mechanism 10, the frame 1 is equipped with mounting plates 11 on both sides of the rotating bracket 4, and the mounting plates 11 are equipped with in-position sensors 12;

夹具5夹持有电缆样件13,电缆样件13过两个支撑辊8之间后端部连接有砝码14。The clamp 5 clamps the cable sample 13 , and the rear end of the cable sample 13 passing between the two supporting rollers 8 is connected with a weight 14 .

本实施案例中,在使用弯曲循环试验机的时候,将电缆样件13通过夹具进行竖直安装,并使得电缆样件13的另一端穿过两个支撑辊8之间后连接上砝码14,使得电缆样件13保持竖直,腰型孔7配合锁紧螺帽9能调节两支撑辊8之间的间隙距离,进而适配不同尺寸规格的电缆样件13的安装,多个夹具5的设置,实现同时获取多个电缆样件13的完全数据的目的;电缆样件13安装完毕后,控制动力机构2运行,带动旋转支架4往复90°旋转,就实现了对电缆样件13进行弯曲试验的目的,循环次数和循环时间由相关人员视具体情况自己设置,限位机构10负责对旋转支架4的旋转位置限位,而到位传感器12的设置负责给与动力机构2往复旋转的信号。In this implementation case, when using the bending cycle testing machine, the cable sample 13 is installed vertically through the clamp, and the other end of the cable sample 13 passes between the two support rollers 8 and then connects the weight 14 , so that the cable sample 13 remains vertical, the waist-shaped hole 7 cooperates with the locking nut 9 to adjust the gap distance between the two support rollers 8, and then adapts to the installation of cable samples 13 of different sizes and specifications, multiple clamps 5 The setting of the method realizes the purpose of obtaining complete data of multiple cable samples 13 at the same time; after the cable samples 13 are installed, the power mechanism 2 is controlled to run, and the rotating bracket 4 is driven to rotate back and forth by 90°, so that the cable sample 13 is realized. The purpose of the bending test, the number of cycles and the cycle time are set by the relevant personnel according to the specific situation. The limit mechanism 10 is responsible for limiting the rotation position of the rotating bracket 4, and the setting of the in-position sensor 12 is responsible for giving the signal of the reciprocating rotation of the power mechanism 2. .

优选夹具5至少安装有六个,这样的设计,保证同时试验的数量,提高效率,实际上,也可根据具体情况考虑夹具5的数量。Preferably, at least six fixtures 5 are installed. This design ensures the number of simultaneous tests and improves efficiency. In fact, the number of fixtures 5 can also be considered according to specific conditions.

优选限位机构10包括螺纹连接于机架1上表面的限位螺钉101,限位螺钉101螺纹匹配有螺帽102,这样的设计,旋动限位螺钉101就能调节限位螺钉101的高度,从而达到调节限位位置的目的,螺帽102能有效防止限位螺钉101受力发生位移,实际上,也可根据具体情况考虑限位机构10的结构。Preferably, the limit mechanism 10 includes a limit screw 101 threadedly connected to the upper surface of the frame 1. The limit screw 101 is threaded and matched with a nut 102. With such a design, the height of the limit screw 101 can be adjusted by turning the limit screw 101. , so as to achieve the purpose of adjusting the limit position, the nut 102 can effectively prevent the displacement of the limit screw 101 under force, in fact, the structure of the limit mechanism 10 can also be considered according to specific conditions.

优选动力机构2为高低温伺服电机,这样的设计,保证动力机构2使用时不受环境影响,实际上,也可根据具体情况考虑动力机构2的选择。Preferably, the power mechanism 2 is a high and low temperature servo motor. This design ensures that the power mechanism 2 will not be affected by the environment during use. In fact, the choice of the power mechanism 2 can also be considered according to specific conditions.

优选限位机构10有四个,均匀分置于旋转支架4两侧四角位置,到位传感器12有四个,均匀分置于旋转支架4两侧四角位置,这样的设计,保证到位信号传输和限位的效果,实际上,也可根据具体情况考虑限位机构10和到位传感器12的数量。Preferably, there are four limit mechanisms 10, which are evenly distributed at the four corners on both sides of the rotary support 4, and there are four in-position sensors 12, which are evenly distributed at the four corners on both sides of the rotary support 4. In fact, the number of limit mechanisms 10 and in-position sensors 12 can also be considered according to specific conditions.

上述实施例仅示例性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.

Claims (5)

1.弯曲循环试验机,包括机架(1),其特征在于:所述机架(1)侧边安装有动力机构(2),所述机架(1)安装有支撑座(3),所述支撑座(3)转动安装有旋转支架(4),所述旋转支架(4)动力端与所述动力机构(2)输出端连接,所述旋转支架(4)安装有若干夹具(5),所述机架(1)于所述旋转支架(4)正下方安装有两块支板(6),两块所述支板(6)均设有两道腰型孔(7),两块所述支板(6)通过所述腰型孔(7)安装有两个支撑辊(8),两个所述支撑辊(8)两端匹配安装有锁紧螺帽(9),所述机架(1)于所述旋转支架(4)两侧安装有限位机构(10),所述机架(1)于所述旋转支架(4)两侧安装有安装板(11),所述安装板(11)安装有到位传感器(12);1. Bending cycle testing machine, comprising a frame (1), characterized in that: a power mechanism (2) is installed on the side of the frame (1), and a support seat (3) is installed on the frame (1), The support seat (3) is rotatably equipped with a rotating bracket (4), the power end of the rotating bracket (4) is connected to the output end of the power mechanism (2), and the rotating bracket (4) is equipped with several clamps (5 ), the frame (1) is provided with two support plates (6) directly below the rotating bracket (4), and the two support plates (6) are provided with two waist-shaped holes (7), The two support plates (6) are equipped with two support rollers (8) through the waist-shaped holes (7), and the two ends of the two support rollers (8) are matched with locking nuts (9), The frame (1) is equipped with a limit mechanism (10) on both sides of the rotating bracket (4), and the frame (1) is equipped with mounting plates (11) on both sides of the rotating bracket (4), The mounting plate (11) is equipped with an in-position sensor (12); 所述夹具(5)夹持有电缆样件(13),所述电缆样件(13)过两个所述支撑辊(8)之间后端部连接有砝码(14)。The clamp (5) clamps a cable sample (13), and a weight (14) is connected to the rear end of the cable sample (13) passing between the two supporting rollers (8). 2.根据权利要求1所述的弯曲循环试验机,其特征在于:所述夹具(5)至少安装有六个。2. The bending cycle testing machine according to claim 1, characterized in that there are at least six fixtures (5) installed. 3.根据权利要求2所述的弯曲循环试验机,其特征在于:所述限位机构(10)包括螺纹连接于所述机架(1)上表面的限位螺钉(101),所述限位螺钉(101)螺纹匹配有螺帽(102)。3. The bending cycle testing machine according to claim 2, characterized in that: the limit mechanism (10) comprises a limit screw (101) threaded on the upper surface of the frame (1), the limit screw (101) is Bit screw (101) threads are matched with nuts (102). 4.根据权利要求3所述的弯曲循环试验机,其特征在于:所述动力机构(2)为高低温伺服电机。4. The bending cycle testing machine according to claim 3, characterized in that: the power mechanism (2) is a high and low temperature servo motor. 5.根据权利要求4所述的弯曲循环试验机,其特征在于:所述限位机构(10)有四个,均匀分置于所述旋转支架(4)两侧四角位置,所述到位传感器(12)有四个,均匀分置于所述旋转支架(4)两侧四角位置。5. The bending cycle testing machine according to claim 4, characterized in that: there are four limit mechanisms (10), which are evenly distributed at the four corners on both sides of the rotating support (4), and the in-position sensor (12) There are four, which are evenly distributed at the four corners on both sides of the rotating bracket (4).
CN202222435892.0U 2022-09-13 2022-09-13 Bending cycle testing machine Active CN218766420U (en)

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