CN218748566U - Intelligent cement concrete stirring device - Google Patents
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- CN218748566U CN218748566U CN202222674917.2U CN202222674917U CN218748566U CN 218748566 U CN218748566 U CN 218748566U CN 202222674917 U CN202222674917 U CN 202222674917U CN 218748566 U CN218748566 U CN 218748566U
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Abstract
本实用新型公开了一种水泥混凝土智能搅拌装置,包括支撑座和搅拌机构;支撑座:其上表面前侧固定连接有搅拌筒,支撑座的上表面后侧固定连接有支架,支架的上表面设置有均匀分布的储料箱,储料箱的后侧面均设有入料斗,搅拌筒的外弧面后侧开设有均匀分布的进料口,储料箱下表面的进料管分别与竖向相邻的进料口通过输送管道相连通,支撑座的下侧放置有收集箱,收集箱位于搅拌筒的正下方;搅拌机构:其设置于搅拌筒的内部上端,所述支撑座的外部放置有PLC控制器,PLC控制器的输入端电连接外部电源,该水泥混凝土智能搅拌装置,可以快速均匀的进行搅拌,可以缩短水泥混凝土的生产周期,加快生产的效率。
The utility model discloses a cement concrete intelligent mixing device, which comprises a support seat and a stirring mechanism; Equipped with evenly distributed material storage boxes, the rear side of the material storage box is equipped with a hopper, the rear side of the outer arc of the mixing drum is provided with an evenly distributed material inlet, and the feed pipes on the lower surface of the material storage box are respectively connected to the vertical It is connected to the adjacent feeding port through the conveying pipeline. A collection box is placed on the underside of the support seat, and the collection box is located directly below the mixing drum; the stirring mechanism: it is arranged at the inner upper end of the mixing drum, and the outside of the support seat A PLC controller is placed, and the input terminal of the PLC controller is electrically connected to an external power supply. The cement concrete intelligent mixing device can quickly and evenly mix, which can shorten the production cycle of cement concrete and speed up production efficiency.
Description
技术领域technical field
本实用新型涉及搅拌装置技术领域,具体为一种水泥混凝土智能搅拌装置。The utility model relates to the technical field of mixing devices, in particular to an intelligent mixing device for cement concrete.
背景技术Background technique
水泥混凝土:是指由水泥、砂、石等用水混合结成整体的工程复合材料的统称,通常讲的混凝土一词是指用水泥作胶凝材料,砂、石作集料;与水(加或不加外加剂和掺合料)按一定比例配合,经搅拌、成型、养护而得的水泥混凝土,也称普通混凝土,它广泛应用于土木工程,现有的水泥混凝土智能搅拌装置是将通过单片机控制将物料等比例加入搅拌筒内,再由搅拌装置对物料进行搅拌,水泥需要物料完全混合,但是现有的大部分的搅拌装置的搅拌机构单一,混合所需要花费的时间过长,导致生产的效率不高,为此,我们提出一种水泥混凝土智能搅拌装置。Cement concrete: refers to the general designation of engineering composite materials that are mixed with cement, sand, stone, etc. Or without admixtures and admixtures) according to a certain proportion, the cement concrete obtained by mixing, forming and curing is also called ordinary concrete. It is widely used in civil engineering. The existing cement concrete intelligent mixing device will pass The single-chip microcomputer controls the material to be added into the mixing drum in equal proportions, and then the material is stirred by the stirring device. The cement needs the material to be completely mixed, but most of the existing mixing devices have a single stirring mechanism, and the time required for mixing is too long, resulting in The production efficiency is not high, so we propose a cement concrete intelligent mixing device.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有的缺陷,提供一种水泥混凝土智能搅拌装置,可以快速均匀的进行搅拌,可以缩短水泥混凝土的生产周期,加快生产的效率,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model is to overcome the existing defects, provide a cement concrete intelligent mixing device, which can quickly and evenly mix, can shorten the production cycle of cement concrete, speed up the production efficiency, and can effectively solve the problems in the background technology. The problem.
为实现上述目的,本实用新型提供如下技术方案:一种水泥混凝土智能搅拌装置,包括支撑座和搅拌机构;In order to achieve the above purpose, the utility model provides the following technical solutions: a cement concrete intelligent mixing device, including a support seat and a mixing mechanism;
支撑座:其上表面前侧固定连接有搅拌筒,支撑座的上表面后侧固定连接有支架,支架的上表面设置有均匀分布的储料箱,储料箱的后侧面均设有入料斗,搅拌筒的外弧面后侧开设有均匀分布的进料口,储料箱下表面的进料管分别与竖向相邻的进料口通过输送管道相连通,支撑座的下侧放置有收集箱,收集箱位于搅拌筒的正下方;Support seat: the front side of the upper surface is fixedly connected with a mixing drum, the upper surface of the support seat is fixedly connected with a support at the rear side, the upper surface of the support is provided with evenly distributed storage boxes, and the rear side of the storage boxes is equipped with a hopper , the rear side of the outer arc surface of the mixing drum is provided with uniformly distributed feeding ports, the feeding pipes on the lower surface of the storage box are respectively connected with the vertically adjacent feeding ports through conveying pipes, and the lower side of the support seat is placed with Collection box, the collection box is located directly below the mixing drum;
搅拌机构:其设置于搅拌筒的内部上端,可以快速均匀的进行搅拌,可以缩短水泥混凝土的生产周期,加快生产的效率。Stirring mechanism: it is set on the inner upper end of the mixing drum, which can stir quickly and evenly, which can shorten the production cycle of cement concrete and speed up the production efficiency.
进一步的,所述支撑座的外部放置有PLC控制器,PLC控制器的输入端电连接外部电源,控制整个操作的进行。Further, a PLC controller is placed outside the support base, and the input end of the PLC controller is electrically connected to an external power source to control the entire operation.
进一步的,所述搅拌机构包括内齿环、第一齿轮和搅拌桨,所述第一齿轮通过转轴转动连接于搅拌筒的内部上端后侧,内齿环通过平面轴承与搅拌筒的内部上端转动连接,第一齿轮与内齿环啮合连接,内齿环的下表面设有均匀分布的搅拌桨,带动桶内外侧的搅拌。Further, the stirring mechanism includes an internal gear ring, a first gear and a stirring paddle, the first gear is connected to the rear side of the inner upper end of the mixing drum through a rotating shaft, and the inner gear ring rotates with the inner upper end of the mixing drum through a plane bearing Connected, the first gear is meshed with the inner gear ring, and the lower surface of the inner gear ring is provided with evenly distributed stirring paddles to drive the stirring inside and outside the barrel.
进一步的,所述搅拌机构还包括第二齿轮、第三齿轮、连接架和搅拌杆,所述第二齿轮固定套设于转轴的外弧面下端,第三齿轮通过转动轴与搅拌筒的内部上端中部转动连接,第二齿轮与第三齿轮啮合连接,连接架固定套设于转动轴的外弧面下端,连接架的下表面四角均固定连接有搅拌杆,使桶内内侧的搅拌与外侧的方向相反。Further, the stirring mechanism also includes a second gear, a third gear, a connecting frame and a stirring rod, the second gear is fixedly sleeved on the lower end of the outer arc surface of the rotating shaft, and the third gear passes through the rotating shaft and the inside of the mixing drum. The middle part of the upper end is rotationally connected, the second gear is meshed with the third gear, and the connecting frame is fixedly sleeved on the lower end of the outer arc surface of the rotating shaft. The four corners of the lower surface of the connecting frame are fixedly connected with stirring rods, so that the stirring inside the bucket and the outside in the opposite direction.
进一步的,所述搅拌筒的上表面后侧通过安装座设置有电机,电机的输出轴与转轴固定连接,电机的输入端电连接PLC控制器的输出端控制搅拌的进行。Further, the rear side of the upper surface of the mixing drum is provided with a motor through the mounting seat, the output shaft of the motor is fixedly connected to the rotating shaft, and the input end of the motor is electrically connected to the output end of the PLC controller to control the stirring.
进一步的,所述搅拌筒底端的出料管内串联有第二电磁阀,第二电磁阀的输入端电连接PLC控制器的输出端,控制出料。Further, a second solenoid valve is connected in series in the discharge pipe at the bottom of the mixing drum, and the input end of the second solenoid valve is electrically connected to the output end of the PLC controller to control the discharge.
进一步的,所述进料管的内部上端均串联有第一电磁阀,第一电磁阀的输入端电连接PLC控制器的输出端,控制入料。Further, a first electromagnetic valve is connected in series at the inner upper end of the feeding pipe, and the input end of the first electromagnetic valve is electrically connected to the output end of the PLC controller to control feeding.
与现有技术相比,本实用新型的有益效果是:本水泥混凝土智能搅拌装置,具有以下好处:Compared with the prior art, the beneficial effect of the utility model is: the cement concrete intelligent mixing device has the following advantages:
通过PLC控制器调控电机运行,使电机带动转轴转动,带动转轴外弧面上的第一齿轮和第二齿轮转动,使第一齿轮带动内齿环转动,内齿环带动搅拌桨进行搅拌,第二齿轮带动第三齿轮转动,使第三齿轮带动连接架转动,从而使连接架带动搅拌杆对搅拌筒内的物料进行搅拌且搅拌方向与搅拌桨方向相反,通过搅拌桨与搅拌杆的配合使用使搅拌筒内的物料可以快速均匀的混合,从而缩短搅拌所需的时间。The operation of the motor is regulated by the PLC controller, so that the motor drives the rotating shaft to rotate, drives the first gear and the second gear on the outer arc surface of the rotating shaft to rotate, makes the first gear drive the inner gear ring to rotate, and the inner gear ring drives the stirring paddle for stirring. The second gear drives the third gear to rotate, so that the third gear drives the connecting frame to rotate, so that the connecting frame drives the stirring rod to stir the material in the mixing drum, and the stirring direction is opposite to the direction of the stirring paddle. Through the cooperation of the stirring paddle and the stirring rod The materials in the mixing drum can be mixed quickly and evenly, thus shortening the time required for mixing.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型搅拌筒的内部剖视结构示意图。Fig. 2 is a schematic diagram of the internal sectional structure of the mixing drum of the utility model.
图中:1支撑座、2搅拌筒、3支架、4储料箱、5入料斗、6第一电磁阀、7输送管道、8搅拌机构、81内齿环、82第一齿轮、83第二齿轮、84第三齿轮、85连接架、86搅拌杆、87搅拌桨、9电机、10第二电磁阀、11收集箱、12PLC控制器、13进料管。In the figure: 1 support seat, 2 mixing drum, 3 bracket, 4 material storage box, 5 feeding hopper, 6 first solenoid valve, 7 conveying pipeline, 8 stirring mechanism, 81 inner gear ring, 82 first gear, 83 second Gear, 84 third gear, 85 connecting frame, 86 stirring rod, 87 stirring paddle, 9 motor, 10 second solenoid valve, 11 collecting box, 12PLC controller, 13 feeding pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-2,本实施例提供一种技术方案:一种水泥混凝土智能搅拌装置,包括支撑座1和搅拌机构8;Please refer to Figures 1-2, this embodiment provides a technical solution: a cement concrete intelligent mixing device, including a support base 1 and a mixing mechanism 8;
支撑座1:其上表面前侧固定连接有搅拌筒2,支撑座1的上表面后侧固定连接有支架3,支架3的上表面设置有均匀分布的储料箱4,储料箱4的后侧面均设有入料斗5,搅拌筒2的外弧面后侧开设有均匀分布的进料口,储料箱4下表面的进料管13分别与竖向相邻的进料口通过输送管道7相连通,支撑座1的下侧放置有收集箱11,收集箱11位于搅拌筒2的正下方,搅拌筒2底端的出料管内串联有第二电磁阀10,第二电磁阀10的输入端电连接PLC控制器12的输出端,进料管13的内部上端均串联有第一电磁阀6,第一电磁阀6的输入端电连接PLC控制器12的输出端,通过储料箱4后侧的入料斗5将水、水泥和砂石分别加入三个储料箱4内,通过PLC控制器12调控第一电磁阀6运行,根据预先设置好第一电磁阀6分别运行的时间将三个储料箱4内的物料通过输送管道7等比例的运输到搅拌筒2内,通过PLC控制器12调控第二电磁阀10运行,使物料从出料管落入收集箱11中,出料完毕后人员通过PLC控制器12关闭所有电器;Support base 1: the front side of the upper surface is fixedly connected with the
搅拌机构8:其设置于搅拌筒2的内部上端,搅拌机构8包括内齿环81、第一齿轮82和搅拌桨87,第一齿轮82通过转轴转动连接于搅拌筒2的内部上端后侧,内齿环81通过平面轴承与搅拌筒3的内部上端转动连接,第一齿轮82与内齿环81啮合连接,内齿环81的下表面设有均匀分布的搅拌桨87,搅拌机构8还包括第二齿轮83、第三齿轮84、连接架85和搅拌杆86,第二齿轮83固定套设于转轴的外弧面下端,第三齿轮84通过转动轴与搅拌筒2的内部上端中部转动连接,第二齿轮83与第三齿轮84啮合连接,连接架85固定套设于转动轴的外弧面下端,连接架85的下表面四角均固定连接有搅拌杆86,搅拌筒2的上表面后侧通过安装座设置有电机9,电机9的输出轴与转轴固定连接,电机9的输入端电连接PLC控制器12的输出端,通过PLC控制器12调控电机9运行,使电机9带动转轴转动,带动转轴外弧面上的第一齿轮82和第二齿轮83转动,使第一齿轮82带动内齿环81转动,内齿环81带动搅拌桨87进行搅拌,第二齿轮83带动第三齿轮84转动,使第三齿轮84带动连接架85转动,从而使连接架85带动搅拌杆86对搅拌筒2内的物料进行搅拌且搅拌方向与搅拌桨87方向相反,通过搅拌桨87与搅拌杆86的配合使用使搅拌筒2内的物料可以快速均匀的混合,从而缩短搅拌所需的时间;Stirring mechanism 8: It is arranged on the inner upper end of the
其中:支撑座1的外部放置有PLC控制器12,PLC控制器12的输入端电连接外部电源,PLC控制器12调控第一电磁阀6、电机9和第二电磁阀10的正常运行。Wherein: a
本实用新型提供的一种水泥混凝土智能搅拌装置的工作原理如下:The working principle of a cement concrete intelligent mixing device provided by the utility model is as follows:
在使用水泥混凝土智能搅拌装置时人员首先通过储料箱4后侧的入料斗5将水、水泥和砂石分别加入三个储料箱4内,通过PLC控制器12调控第一电磁阀6运行,根据预先设置好第一电磁阀6分别运行的时间将三个储料箱4内的物料通过输送管道7等比例的运输到搅拌筒2内,运输完毕后通过PLC控制器12调控电机9运行,使电机9带动转轴转动,带动转轴外弧面上的第一齿轮82和第二齿轮83转动,使第一齿轮82带动内齿环81转动,内齿环81带动搅拌桨87进行搅拌,第二齿轮83带动第三齿轮84转动,使第三齿轮84带动连接架85转动,从而使连接架85带动搅拌杆86对搅拌筒2内的物料进行搅拌且搅拌方向与搅拌桨87方向相反,通过搅拌桨87与搅拌杆86的配合使用使搅拌筒2内的物料可以快速均匀的混合,从而缩短搅拌所需的时间,搅拌结束后人员通过PLC控制器12调控第二电磁阀10运行,使物料从出料管落入收集箱11中,出料完毕后人员通过PLC控制器12关闭所有电器。When using the cement concrete intelligent mixing device, the personnel first add water, cement and sand into the three
值得注意的是,以上实施例中所公开的电机9选用的是SM3L-042A1BDV伺服电机,第一电磁阀6与第二电磁阀10均选用的是TM51-15HPX,PLC控制器12调控第一电磁阀6、电机9和第二电磁阀10工作采用现有技术中常用的方法。It is worth noting that the
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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