CN218748473U - A demoulding device for concrete lightweight self-insulating blocks - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及混凝土脱模领域,具体为一种混凝土轻质自保温砌块的脱模设备。The utility model relates to the field of concrete demoulding, in particular to a demoulding device for concrete lightweight self-insulating blocks.
背景技术Background technique
混凝土砌块是以粉煤灰、石灰、水泥、石膏和矿渣等为主要原料,加入适量配料进行搅拌,浇注,静停,切割和高压蒸等工艺过程而制成的一种混凝土制品。Concrete block is a kind of concrete product made of fly ash, lime, cement, gypsum and slag as the main raw materials, adding appropriate amount of ingredients for stirring, pouring, static stopping, cutting and high-pressure steaming.
混凝土砌块在生产过程中需要进行脱模,目前现有的脱模设备技术中混凝土脱模不够快捷,容易会产生晃动,导致对脱模设备有所损伤,从而影响混凝土砌块的生产效率。在混凝土砌块脱模过程中在位置不移动的情况下进行脱模,由于多个混凝土砌块在不确定的因素下会以不同的速度进行脱模、掉落,从而撞击已经脱模的混凝土砌块,使一些混凝土砌块受到不同程度的损伤,影响后期的使用效果。Concrete blocks need to be demoulded during the production process. The demoulding of concrete in the existing demoulding equipment technology is not fast enough, and it is easy to shake, resulting in damage to the demoulding equipment, thereby affecting the production efficiency of concrete blocks. In the demoulding process of concrete blocks, the demoulding is carried out without moving the position, because multiple concrete blocks will demould and fall at different speeds under uncertain factors, thus hitting the demoulded concrete Blocks, so that some concrete blocks are damaged to varying degrees, affecting the later use effect.
实用新型内容Utility model content
为解决背景技术中存在的问题,本实用新型提出了一种混凝土轻质自保温砌块的脱模设备。In order to solve the problems existing in the background technology, the utility model proposes a demoulding device for concrete lightweight self-insulating blocks.
为了实现上述目的,本实用新型采用的技术方案如下:一种混凝土轻质自保温砌块的脱模设备,包括竖板,所述竖板的后侧底端固定设置有固定板,所述竖板的一侧设置有升降机构,所述升降机构上对称设置有主驱动组件和副驱动组件,所述竖板的前侧对称竖直设置有两个燕尾滑轨,所述主驱动组件和副驱动组件与燕尾滑轨滑动连接。In order to achieve the above object, the technical scheme adopted by the utility model is as follows: a demoulding device for lightweight concrete self-insulating blocks, including a vertical plate, the bottom end of the rear side of the vertical plate is fixedly provided with a fixed plate, the vertical plate One side of the board is provided with a lifting mechanism, and the main driving assembly and the auxiliary driving assembly are symmetrically arranged on the lifting mechanism. The drive assembly is slidingly connected to the dovetail slide rail.
进一步地,升降机构包括第一电机,所述第一电机固定在竖板上表面,所述竖板一侧开设有凹槽,所述凹槽内固定设置有隔板,所述隔板上转动设置有双向螺纹杆,所述双向螺纹杆一端穿过隔板与凹槽内壁转动连接,所述双向螺纹杆的另一端穿过竖板与第一电机的输出轴固定连接,所述双向螺纹杆的两段螺纹段分别螺纹连接有第一滑块和第二滑块,所述第一滑块上设置有主驱动组件,所述第二滑块上设置有副驱动组件。Further, the lifting mechanism includes a first motor, the first motor is fixed on the upper surface of the riser, a groove is opened on one side of the riser, a partition is fixedly arranged in the groove, and the partition rotates A two-way threaded rod is provided, one end of the two-way threaded rod is rotatably connected to the inner wall of the groove through the partition, the other end of the two-way threaded rod is fixedly connected to the output shaft of the first motor through the vertical plate, and the two-way threaded rod The two threaded segments are threadedly connected with a first slide block and a second slide block respectively, the first slide block is provided with a main drive assembly, and the second slide block is provided with an auxiliary drive assembly.
进一步地,主驱动组件包括第一升降板,所述第一升降板固定在第一滑块上,所述第一升降板前侧左右两端对称固定设置有两个第一支撑块,其中一个所述第一支撑块上固定设置有第二电机,所述两个第一支撑块之间设置有第一支撑杆和第一螺纹杆,所述第一螺纹杆的一端与其中一个第一支撑块转动连接,所述第一螺纹杆的另一端穿过另一个第一支撑块与第二电机上的输出轴固定连接,所述第一支撑杆固定安装在两个第一支撑块之间,所述第一螺纹杆上螺纹连接有第一传动块,所述第一传动块与第一支撑杆滑动连接,所述第一传动块的前侧面固定设置有连接板,所述连接板的下表面均匀设置有多个顶块。Further, the main drive assembly includes a first lifting plate, the first lifting plate is fixed on the first slider, and two first support blocks are symmetrically fixed on the left and right ends of the front side of the first lifting plate, one of which is A second motor is fixedly arranged on the first support block, a first support rod and a first threaded rod are arranged between the two first support blocks, and one end of the first threaded rod is connected with one of the first support blocks. The other end of the first threaded rod passes through another first support block and is fixedly connected with the output shaft on the second motor, and the first support rod is fixedly installed between the two first support blocks, so The first transmission block is threadedly connected to the first threaded rod, and the first transmission block is slidably connected to the first support rod. The front side of the first transmission block is fixedly provided with a connecting plate, and the lower surface of the connecting plate A plurality of top blocks are evenly arranged.
进一步地,副驱动组件包括第二升降板,所述第二升降板固定在第二滑块上,所述第二升降板前侧左右两端对称固定设置有两个第二支撑块,其中一个所述第二支撑块上固定设置有第三电机,所述两个第二支撑块之间设置有第二支撑杆和第二螺纹杆,所述第二螺纹杆的一端与其中一个第二支撑块转动连接,所述第二螺纹杆的另一端穿过另一个第二支撑块与第三电机上的输出轴固定连接,所述第二支撑杆固定安装在两个第二支撑块之间,所述第二螺纹杆上螺纹连接有第二传动块,所述第二传动块与第二支撑杆滑动连接。Further, the auxiliary drive assembly includes a second lifting plate, the second lifting plate is fixed on the second slider, and two second support blocks are symmetrically fixed on the left and right ends of the front side of the second lifting plate, one of which is A third motor is fixedly arranged on the second support block, a second support rod and a second threaded rod are arranged between the two second support blocks, and one end of the second threaded rod is connected with one of the second support blocks. The other end of the second threaded rod passes through another second support block and is fixedly connected with the output shaft on the third motor, and the second support rod is fixedly installed between the two second support blocks, so A second transmission block is threadedly connected to the second threaded rod, and the second transmission block is slidably connected to the second support rod.
进一步地,所述第二传动块的前侧面固定设置有模具支撑框,所述模具支撑框正面对称固定设置有两个卡扣,所述模具支撑框的上方活动设置有模具本体,所述模具本体的正面对称设置有两个转轴,所述两个转轴上分别转动设置有与卡扣相配合的转杆。Further, the front side of the second transmission block is fixedly provided with a mold support frame, and the front of the mold support frame is symmetrically fixed with two buckles, and the upper part of the mold support frame is movably provided with a mold body, and the mold Two rotating shafts are arranged symmetrically on the front of the main body, and rotating rods matched with buckles are arranged on the two rotating shafts to rotate respectively.
进一步地,所述模具本体外侧对称设置有多个限位槽,所述模具支撑框的上方固定设置有与模具本体多个限位槽相配合的多个限位杆。Further, a plurality of limiting grooves are arranged symmetrically on the outer side of the mold body, and a plurality of limiting rods are fixedly arranged on the upper side of the mold supporting frame to cooperate with the plurality of limiting grooves of the mold body.
进一步地,所述固定板上设置有多个螺纹孔。Further, the fixing plate is provided with a plurality of threaded holes.
与现有技术相比,本实用新型一种混凝土轻质自保温砌块的脱模设备具有以下有益效果:Compared with the prior art, a demoulding device for concrete lightweight self-insulating blocks of the utility model has the following beneficial effects:
该混凝土轻质自保温砌块的脱模设备,推动模具本体通过限位槽和限位杆在模具支撑框上进行限位,通过模具本体上的的连杆与模具支撑框上的卡扣配合,使磨具本体在脱模时减少晃动,避免损伤脱模设备。The demoulding equipment for concrete lightweight self-insulating blocks pushes the mold body to limit the position on the mold support frame through the limit groove and the limit rod, and cooperates with the buckle on the mold support frame through the connecting rod on the mold body , to reduce the shaking of the abrasive body during demoulding, and avoid damage to the demoulding equipment.
该混凝土轻质自保温砌块的脱模设备,通过第一电机、双向螺纹杆、第一滑块和第二滑块之间的相互配合,可以带动主驱动组件和副驱动组件相向运动。从而使主驱动组件上的多个顶块对副驱动组件上的模具本体内的混凝土砌块相抵紧,使模具本体与混凝土砌块分离,完成混凝土砌块的脱模,脱模过程中简单快捷,易于工作人员操作,能够提高混凝土砌块的生产效率。通过两个燕尾滑轨能够使主驱动组件和副驱动组件移动时更加平稳。The demoulding equipment of the concrete lightweight self-insulation block can drive the main drive assembly and the auxiliary drive assembly to move toward each other through the mutual cooperation between the first motor, the bidirectional threaded rod, the first slide block and the second slide block. In this way, multiple top blocks on the main drive assembly are pressed against the concrete blocks in the mold body on the auxiliary drive assembly, so that the mold body is separated from the concrete blocks, and the demoulding of the concrete blocks is completed. The demoulding process is simple and fast , easy for staff to operate, and can improve the production efficiency of concrete blocks. The two dovetail slide rails can make the movement of the main drive assembly and the auxiliary drive assembly more stable.
该混凝土轻质自保温砌块的脱模设备,第二电机和第三电机使在混凝土砌块进行脱模过程中同时向左右进行移动,减少未脱模混凝土砌块对已脱模混凝土砌块的冲击而产生的损害。The demoulding equipment for concrete lightweight self-insulating blocks, the second motor and the third motor make the concrete blocks move to the left and right at the same time during the demoulding process, reducing the impact of un-demoulded concrete blocks on demoulded concrete blocks damage caused by the impact.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2为本实用新型中A处的放大结构示意图;Fig. 2 is the enlarged structural representation of A place in the utility model;
图3为本实用新型整体的剖面结构示意图;Fig. 3 is the overall sectional structure schematic diagram of the utility model;
图4为本实用新型的模具机构的分离结构示意图。Fig. 4 is a schematic diagram of the separation structure of the mold mechanism of the present invention.
图中:1、竖板;2、固定板;3、第一电机;4、燕尾滑轨;5、第二电机;6、第一支撑杆;7、第一螺纹杆;8、第二滑块;9、第一传动块;10、连接板;11、顶块;12、第一支撑块;13、第二传动块;14、模具本体;15、模具支撑框;16、限位杆;17、转轴;18、转杆;19、卡扣;20、第一升降板;21、第一滑块;22、双向螺纹杆;23、隔板;24、限位槽;25、第二升降板;26、第二螺纹杆;27、第二支撑杆;28、第二支撑块;29、第三电机。In the figure: 1. vertical plate; 2. fixed plate; 3. first motor; 4. dovetail slide rail; 5. second motor; 6. first support rod; 7. first threaded rod; 8.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
如图1-图4所示,本实用新型采用的技术方案如下:As shown in Fig. 1-Fig. 4, the technical scheme that the utility model adopts is as follows:
一种混凝土轻质自保温砌块的脱模设备,包括竖板1。所述竖板1的后侧底端固定设置有固定板2,所述固定板2上设置有多个螺纹孔。以便于竖板1通过固定板2与地面进行螺栓固定。A demoulding device for concrete lightweight self-insulation blocks, comprising a
所述竖板1的一侧设置有升降机构。所述升降机构上对称设置有主驱动组件和副驱动组件,所述竖板1的前侧对称竖直设置有两个燕尾滑轨4,所述主驱动组件和副驱动组件与燕尾滑轨4滑动连接。以便于主驱动组件和副驱动组件通过升降机构稳定滑动。One side of the
升降机构包括第一电机3。所述第一电机3固定在竖板1上表面。所述竖板1一侧开设有凹槽。所述凹槽内固定设置有隔板23,所述隔板23上转动设置有双向螺纹杆22。所述双向螺纹杆22一端穿过隔板23与凹槽内壁转动连接,所述双向螺纹杆22的另一端穿过竖板1与第一电机3的输出轴固定连接。所述双向螺纹杆22的两段螺纹段分别螺纹连接有第一滑块21和第二滑块8。所述第一滑块21上设置有主驱动组件,所述第二滑块8上设置有副驱动组件。以便于带动主驱动组件和副驱动组件同时相向移动。The lifting mechanism includes a
主驱动组件包括第一升降板20。所述第一升降板20固定在第一滑块21上。所述第一升降板20前侧左右两端对称固定设置有两个第一支撑块12。其中一个所述第一支撑块12上固定设置有第二电机5。所述两个第一支撑块12之间设置有第一支撑杆6和第一螺纹杆7。所述第一螺纹杆7的一端与其中一个第一支撑块12转动连接,所述第一螺纹杆7的另一端穿过另一个第一支撑块12与第二电机5上的输出轴固定连接。所述第一支撑杆6固定安装在两个第一支撑块12之间,所述第一螺纹杆7上螺纹连接有第一传动块9,所述第一传动块9与第一支撑杆6滑动连接。所述第一传动块9的前侧面固定设置有连接板10,所述连接板10的下表面均匀设置有多个顶块11。The main drive assembly includes a
副驱动组件包括第二升降板25。所述第二升降板25固定在第二滑块8上。所述第二升降板25前侧左右两端对称固定设置有两个第二支撑块28,其中一个所述第二支撑块28上固定设置有第三电机29。所述两个第二支撑块28之间设置有第二支撑杆27和第二螺纹杆26。所述第二螺纹杆26的一端与其中一个第二支撑块28转动连接,所述第二螺纹杆26的另一端穿过另一个第二支撑块28与第三电机29上的输出轴固定连接。所述第二支撑杆27固定安装在两个第二支撑块28之间,所述第二螺纹杆26上螺纹连接有第二传动块13。所述第二传动块13与第二支撑杆27滑动连接。The secondary drive assembly includes a
所述第二传动块13的前侧面固定设置有模具支撑框15。所述模具支撑框15正面对称固定设置有两个卡扣19。所述模具支撑框15的上方活动设置有模具本体14,所述模具本体14的正面对称设置有两个转轴17。所述两个转轴17上分别转动设置有与卡扣19相配合的转杆18。A
所述模具本体14外侧对称设置有多个限位槽24。所述模具支撑框15的上方固定设置有与模具本体外侧多个限位槽24相配合的多个限位杆16。A plurality of limiting
主驱动组件和副驱动组件上的顶块11始终与模具支撑框15保持垂直状态。The
使用前,对模具本体14内多个砌块孔浇筑混凝土砌块原料,当混凝土砌块凝固需要脱模时,竖板1通过固定板2上的螺纹孔与地面螺栓连接,将凝固好的混凝土砌块模具本体14体放置在模具支撑框15上,推动模具本体14使外侧限位槽24与对应的限位杆16配合滑进,通过旋转模具本体14正面的两个转杆18,使转杆18与模具支撑框15相卡紧。以便于对模具本体14进行限位固定,减少脱模时的晃动,避免损害顶块11,从而影响生产效率。Before use, concrete block raw materials are poured into multiple block holes in the
启动第一电机3,输出轴转动带动双向螺纹杆22转动,双向螺纹杆22转动带动主驱动组件和副驱动组件相向移动,主驱动组件和副驱动组件相向移动带动顶块11和模具本体14相向移动,当顶块11与模具本体14内的混凝土砌块抵紧时,同时启动第二电机5和第三电机29,使两个输出轴转动带动第一螺纹杆7和第二螺纹杆26转动,第一螺纹杆7和第二螺纹杆26转动带动第一传动块9和第二传动块13同向运动,第一传动块9和第二传动块13同向运动带动连接板10和模具支撑框15同向运动,连接板10和模具支撑框15同向运动带动顶块11和模具本体14同向移动,在顶块11和模具本体14同向移动时,使模具本体14与混凝土砌块分离,完成混凝土砌块的脱模,脱模过程中简单快捷,易于工作人员操作,能够提高混凝土砌块的生产效率。同时减少了未脱模混凝土砌块对已脱模混凝土砌块的冲击而产生的损害。Start the
尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or perform equivalent replacements for some of the technical features. Within the spirit and principles of the utility model, any modification, equivalent replacement, improvement, etc., should be included in the protection scope of the utility model.
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